Tool wear condition prediction method of numerical control machine tool based on parallel deep neural network

A deep neural network and tool wear technology, which is used in the prediction of tool wear state of CNC machine tools, and the field of tool wear state prediction of CNC machine tools based on parallel neural networks, can solve the problems of limited application, low prediction accuracy and weak data processing ability. and other problems, to achieve the effect of wide applicability and simple operation process

Active Publication Date: 2019-05-31
ZHEJIANG UNIV
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AI Technical Summary

Problems solved by technology

However, this type of method still has certain limitations, such as low prediction accuracy and limited applicability caused by the model's weak data processing ability.

Method used

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  • Tool wear condition prediction method of numerical control machine tool based on parallel deep neural network
  • Tool wear condition prediction method of numerical control machine tool based on parallel deep neural network
  • Tool wear condition prediction method of numerical control machine tool based on parallel deep neural network

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specific Embodiment

[0052] The International PHM (Fault Diagnosis and Health Management) Data Competition is a competition with great influence on fault prediction. This example uses the competition data of the 2010 International PHM Data Competition to verify the effectiveness of the proposed method.

[0053] The specific implementation of CNC machine tools such as figure 2 As shown, the spindle 2 of the CNC machine tool 1 is located above the workpiece 7, the workpiece 7 is clamped in the fixture 8, the fixture 8 is fixed on the worktable 11, and three acceleration sensors 4, 4 and 4 are embedded in the three directions of the workpiece 9. 5, 6. The three-component force gauge 9 is installed between the workpiece 7 and the fixture 8, and the acoustic sensor 10 is embedded on the fixture 8.

[0054] The collected data includes: x-axis cutting force, y-axis cutting force, z-axis cutting force, x-axis vibration, y-axis vibration, z-axis vibration and sound signal. The basic process parameters se...

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Abstract

The invention discloses a tool wear condition prediction method of a numerical control machine tool based on a parallel deep neural network. A dynamometer, an acceleration sensor and an acoustic sensor are installed on a workbench and a fixture of the numerical control machine tool; a milling experiment is conducted, the cutting force and vibration and acoustic signals of a milling process are collected so as to obtain multisensor data, and the wear capacity of a tool is collected; pretreatment is performed so as to obtain training data and to-be-tested data; a parallel deep neural network model is established; the treated training data and the label of the wear capacity of the tool are input into an offline training model in the parallel deep neural network model; and the to-be-tested multisensor data are introduced into the trained model so as to predict the wear capacity of the tool in real time and on line. According to the method, the implied characteristics during tool processingof the numerical control machine tool are fully mined, and the wear capacity of the tool can be predicted in real time. The method has the advantage of wide applicability and can be widely applied tovarious numerical control machine tools.

Description

technical field [0001] The invention relates to a method for predicting the wear state of a numerically controlled machine tool, in particular to a method for predicting the wear state of a numerically controlled machine tool based on a parallel neural network, and belongs to the field of predicting the wear state of a numerically controlled machine tool. Background technique [0002] In the process of machining parts by CNC machine tools, the state of use of the tool has a crucial impact on the quality of machining. Severely worn tools will lead to poor machining accuracy of the parts, and even lead to the scrapping of the workpiece in severe cases, which will greatly increase the processing cost and affect the construction period. Therefore, it is very urgent and meaningful to predict the amount of tool wear. [0003] Usually, it is difficult to directly measure the amount of tool wear, and more sophisticated instruments and complex measurement methods are required. There...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23Q17/09B23Q17/12
Inventor 刘振宇刘惠郏维强张栋豪谭建荣
Owner ZHEJIANG UNIV
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