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Monitoring method based on image features and LLTSA algorithm for tool wear state

A technology of tool wear and wear state, applied in the direction of manufacturing tools, measuring/indicating equipment, metal processing machinery parts, etc., can solve the problem of large image feature dimension, important information of feature vector is not fully used, and has not been reported in literature and practice. application and other issues

Active Publication Date: 2017-11-24
NORTHEAST DIANLI UNIVERSITY
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Problems solved by technology

However, the extracted image features often have the problems of large dimensionality and fuzzy feature selection rules, resulting in redundant information in the feature vector or a lot of important information not being fully applied.
So far, there are no bibliographical reports and practical applications relevant to the method of the present invention

Method used

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  • Monitoring method based on image features and LLTSA algorithm for tool wear state
  • Monitoring method based on image features and LLTSA algorithm for tool wear state
  • Monitoring method based on image features and LLTSA algorithm for tool wear state

Examples

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Embodiment

[0101]On a common lathe of CA6140, a YT15 carbide tool is used to cut T10 carbon tool steel. The R15-ALPHA resonant acoustic emission sensor is adopted, with a center frequency of 150KHz and a frequency range of 50-200KHz. The bandwidth of the preamplifier is 20-1200kHz, and the gain is selected as 40dB. Use PXI-6366 data acquisition card to complete data acquisition, and the sampling frequency is 2MHz. According to the orthogonal experiment method, the experimental program was designed, and 27 different cutting parameter combinations were selected to collect the acoustic emission signals during the machining process of the tool in three different wear states, and a total of 150 sets of signals were obtained. Experimental method: For a certain cutting condition, take a new blade 1 for a cutting experiment, stop after 10 seconds of cutting to collect data between 6 and 10 seconds, remove the blade, and measure the VB value (flank wear); replace a new blade 2, Cut for 20s unde...

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Abstract

The invention relates to a monitoring method based on image features and an LLTSA algorithm for a tool wear state. According to the method, an image texture feature extraction technology is introduced into the field of tool wear fault diagnosis, and monitoring for the tool wear state is realized in combination with three flows of ' signal denoising', 'feature extraction and optimization' and 'mode recognition'. The method comprises the steps of firstly, acquiring an acoustic emission signal in a tool cutting process through an acoustic emission sensor, and carrying out signal denoising processing through an EEMD diagnosis; secondly, carrying out time-frequency analysis on a denoising signal through S transformation, converting a time-frequency image to a contour gray-level map, extracting image texture features through a gray-level co-occurrence matrix diagnosis, and then further carrying out dimensionality reduction and optimization on an extracted feature vector through a scatter matrix and the LLTSA algorithm to obtain a fusion feature vector; and finally training a discrete hidden Markov model of the tool wear state through the fusion feature vector, and establishing a classifier, thereby realizing automatic monitoring and recognition for the tool wear state.

Description

technical field [0001] The invention relates to the technical field of tool wear state monitoring, in particular to a tool wear state monitoring method based on image features and LLTSA algorithm. Background technique [0002] The cutting tool is one of the most widely used cutting tools in the metal processing process. The degree of tool wear directly affects the accuracy of the machined parts. Forced shutdown, or even cause the operation failure of the entire processing system, bring safety hazards and economic losses, so tool wear status monitoring is an inevitable task to ensure the normal operation of machine tools. [0003] The key to tool wear status monitoring lies in accurate fault feature extraction from monitoring signals. At present, most feature extraction methods construct feature vectors by analyzing various parameters of cutting signals, such as time domain or frequency domain parameters, energy, amplitude etc.; while the image feature extraction technology ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23Q17/09
CPCB23Q17/0957B23Q17/0976B23Q17/098B23Q17/0995
Inventor 关山宋伟杰崔金栋
Owner NORTHEAST DIANLI UNIVERSITY
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