Method for manufacturing high-strength X80 steel spiral welded pipe

The technology of a spiral welded pipe and a manufacturing method is applied in the directions of manufacturing tools, welding media, welding equipment, etc., and can solve the problems of inability to effectively ensure the stability of the shape and size of the steel pipe, difficulty in the welding process, and large changes in the circumference and ovality of the steel pipe. To solve the problem that the weld performance is difficult to meet the technical requirements, improve the qualification rate and production efficiency, and solve the effect of poor forming stability

Inactive Publication Date: 2008-06-25
CNPC BOHAI EQUIP MFG +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The current production method still has many problems in the production of high-strength, thick-walled spiral welded steel pipes. The main manifestations are: as the strength and wall thickness of the steel increase, the steel strip in the former, especially the belt on the delivery side The deformation of the steel edge is insufficient. At the same time, the edge trimming process commonly used at present will also cause the phenomenon of underflaring of the edge of the plate. If it is not corrected in the subsequent process, pouting and tightness in the forming seam will easily occur during the forming and occlusion during production. Defects such as out

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] The chemical composition and mechanical properties of the X80 steel coil used in this example are shown in Table 1 and Table 2. The thickness of the steel plate is 18.4mm, and the inner diameter of the steel pipe is Φ1219mm. The manufacturing process steps of steel pipe are as follows:

[0023] 1. The coil is uncoiled and leveled;

[0024] 2. Edge milling: first rough milling, milling off the width of the plate edge by 5-20mm; then fine milling the X-shaped groove, that is, the two butt-joint edges of the steel plate are respectively cut out with a blunt edge size of 5mm and a groove angle of 30 °~45° groove, the two sides of the steel plate are butted to form an X-shaped groove of 60°~80°;

[0025] 3. Pre-bending: Pre-bend the delivery side and free side of the coiled plate on the two-roller bending machine, so that the radius size is 1470mm; the length is 100-130mm;

[0026] 4. Forming: The strip steel that has undergone the above-mentioned pre-bending is rolled int...

Embodiment 2

[0050] The chemical composition and mechanical properties of the X80 steel coil used in this example are shown in Table 8 and Table 9. The manufacturing process steps of the steel pipe and the chemical composition of the welding wire and the flux are the same as in Example 1, and the welding process parameters are shown in Table 10. Table 11 shows the chemical composition of the weld metal of this embodiment, and Table 12 shows the performance test results of the actual steel pipe. The performance requirements of the X80 steel grade pipeline steel pipe can be seen from the table. The welded pipe meets the technical requirements of X80 steel grade pipeline steel pipe.

[0051] The main chemical composition (wt%) of table 8 coil

[0052] C

mn

Si

P

S

V+Nb+Ti

Ni+Cr+Cu

Cr+Mo+Mr

Ceq

Pcm

0.04

1.82

0.24

0.013

0.001

0.082

0.60

2.12

0.4...

Embodiment 3

[0061] The chemical composition and mechanical properties of the X80 steel coil used in this example are shown in Table 13 and Table 14. The manufacturing process steps of the steel pipe and the chemical composition of the welding wire and the flux are the same as in Example 1, and the welding process parameters are shown in Table 15. Table 16 shows the chemical composition of the weld metal of this embodiment, and Table 17 shows the performance test results of the actual steel pipe. The performance requirements of the X80 steel grade pipeline steel pipe can be seen from the table. The welded pipe meets the technical requirements of X80 steel grade pipeline steel pipe.

[0062] Table 13 Main chemical composition of coils (wt.%)

[0063] C

mn

Si

P

S

V+Nb+Ti

Ni+Cr+Cu

Cr+Mo+Mr

Ceq

Pcm

0.03

1.54

0.26

0.011

0.001

0.10

0.73

1.87

0.38

0.14 ...

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Abstract

The invention discloses a method for manufacturing a high-strength (X 80) steel spiral weld pipe. The weld pipe adopts a parent metal of X 80 rolled steel plate, and the chemical compositions of weld pipe are: 0.02 to 0.09 percent of C, 0.10 to 0.42 percent of Si, 1.50 to 1.85 percent of Mn, less than or equal to 0.022 percent of P, less than or equal to 0.005 percent of S, less than or equal to 0.45 percent of Cr, less than or equal to 0.50 percent of Ni, less than or equal to 0.30 percent of Cu, less than or equal to 0.35 percent of Mo, less than or equal to 0.025 percent of Ti, less than or equal to 0.11 percent of Nb, less than or equal to 0.06 percent of V, less than or equal to 0.06 percent of Al, less than or equal to 0.008 percent of N, less than or equal to 0.0005 percent of B, and less than or equal to 0.23 percent of Pcm. The manufacturing procedures includes: decoiling, leveling, edge milling, prebending, molding, internal welding, external welding, pipe end expending, hierarchical ultrasonic examination of parent metal, X-ray examination of welded seam, hydraulic pressure test, ultrasonic examination of welded seam, pipe end chamfering, finished product examination, etc. The (X 80) steel spiral weld pipe( ID: 1219mm, thickness:18.4mm) manufactured by the invention successfully solves the problem of poor stability and unsatisfactory welded seam performance, etc. in the manufacturing process of the high-strength (X 80) steel spiral weld pipe, thereby greatly improving the pass-rate and working efficiency.

Description

technical field [0001] The invention relates to a manufacturing technology of a spiral welded pipe, in particular to a manufacturing technology of a Φ1219×18.4mm high-strength X80 steel spiral welded pipe. Background technique [0002] Spiral welded steel pipe is made by spirally bending steel coils according to a certain radius of curvature and then welding them together along the gap between the steel plates. Spiral welded steel pipe has the advantages of low investment and various production varieties, so it has become the most widely used steel pipe manufacturing method in China. However, due to the limitations of its forming method and the relatively low strength of steel pipes for a long time, there are few productions of high-strength, thick-walled steel pipes. At present, the steel used in the steel pipes produced by spiral welded pipes are all X70 steel grade and below, and the maximum wall thickness is only 17.5mm. With the development o...

Claims

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Application Information

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IPC IPC(8): C22C38/04C22C38/06C22C38/12C22C38/14C22C38/16C22C38/38C22C38/58B23K9/18B23K35/22
Inventor 王晓香王旭申立群田鹏高俊星侯永高王晨王庆国
Owner CNPC BOHAI EQUIP MFG
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