5026 results about "Weld seam" patented technology

The invention discloses a weldment welding seam automatic detection method and device based on machine vision, and relates to the technical field of machine vision intelligent detection. The weldment welding seam automatic detection method and device based on machine vision comprises the steps that S1, surface images and forming feature data of a weldment are collected and preprocessed to construct a standardized image feature data set; s2, the boundary clearness of the weld joint is evaluated by combining the edge strength and the contour coherence, and the main contour extraction range is dynamically adjusted; s3, analyzing abnormal focusing characteristics of the candidate area, and adjusting a defect labeling range and a detection priority; and S4, integrating the boundary definition and the abnormal focusing features, analyzing the structure abnormality, and dynamically controlling and verifying a resource allocation strategy. The problems that in the weldment detection process, obvious light reflection and texture blurring phenomena exist in a heat affected area at a weld joint, a traditional image enhancement and edge extraction algorithm is difficult to stably recognize microdefects, and the credibility of a detection result is reduced are solved.

The invention discloses a multi-welding-robot collaborative operation system based on digital twinning, and belongs to the technical field of intelligent manufacturing and robot control, the system comprises a physical space module, a virtual space module, a twinning data layer and a control module, and communication connection is established among the physical space module, the virtual space module, the twinning data layer and the control module; the physical space module comprises a plurality of welding robots, a sensor group and a data transmission network; the virtual space module comprises a multi-welding robot twinning body and a workpiece twinning model; the twin data layer is used for connecting the physical space module and the virtual space module; and the control module generates a welding path optimization scheme, a multi-welding-robot collaborative collision avoidance strategy and a welding quality feedback control instruction based on the twin data layer. According to the method, a closed-loop control framework of'physical-virtual 'bidirectional mapping is constructed, so that dynamic collaborative optimization of multi-robot motion trails, welding seam forming and thermal deformation is realized.

The invention discloses an intelligent welding forming method and system for a green building steel heating radiator, and the method comprises the following steps: carrying out the surface defect recognition of a steel heating radiator base material based on an AI visual inspection system, recognizing a qualified base material, and automatically matching the type of a welding material from a material database according to the material and thickness parameters of the qualified base material. Welding parameters are intelligently matched through AI visual inspection and a neural network model, a laser and friction stir hybrid welding process is combined, traditional manual operation is replaced, the welding efficiency and precision are improved, and the problems of uneven welding seams and the like are solved; welding data are analyzed in real time through a multi-mode AI model, parameters are dynamically adjusted, intelligent defect recognition and repair welding are achieved in cooperation with 3D visual inspection, and the quality stability is improved through whole-process monitoring; smoke dust is treated through an environment-friendly process, acid pickling is replaced with mechanical rust removal, efficient recycling of materials is achieved through waste recycling, a green manufacturing system is constructed, and the sustainable development requirement of green buildings is met.

The invention relates to the technical field of material nondestructive testing, and discloses a membrane structure welding seam defect detection method based on image recognition, which is used for solving the problems of low defect segmentation accuracy and incapability of effectively recognizing internal defects caused by continuous image gray change of lap welding seams of unequal-thickness flexible materials in a traditional method. The method comprises the following steps: firstly, collecting an original image of the lap weld of the unequal-thickness flexible material, carrying out gray conversion, analyzing thickness gradient distribution, adjusting a gray value, carrying out region segmentation to lock a weld range, extracting potential defect edge features to form a candidate region, and carrying out classified verification to confirm internal defects. Aiming at the problem of low defect segmentation accuracy caused by continuous change of image gray in the prior art, the method improves the defect identification precision through segmented mapping and boundary tracking logic, and is suitable for membrane structure engineering quality control.

The invention provides an intelligent real-time detection method and system for PCCP welding quality, and relates to the technical field of online detection and intelligent evaluation of pipeline welding quality through machine learning. Light energy data and multi-light-source images of a spiral weld pool are collected, exposure parameters are dynamically adjusted through the energy difference of visible light near-infrared bands, and the real-time detection of the PCCP welding quality is achieved. Inhibiting strong light interference and generating a weld surface image; a stress concentration area is positioned by scanning a welding seam thermal deformation area and combining speckle pattern change, sound frequency change and the elastic characteristic of the thin-wall steel cylinder; inputting the surface image and the deformation data into a space-time convolutional neural network, fusing light energy change, image details and spatial features to construct a weld joint space structure diagram, and adaptively correcting the position of a sensor; and comparing the sinking depth of the three-dimensional point cloud reconstruction, analyzing the correlation between the sinking degree and the stress, and generating a probability thermodynamic diagram to output the pressure-bearing failure risk level, so that the probabilistic early warning of the pressure-bearing failure risk can be realized.

The invention relates to the technical field of nondestructive testing, and discloses a steel structure weld defect ultrasonic detection and identification system. A data acquisition module of the system acquires an original ultrasonic signal of a steel structure welding seam through ultrasonic detection equipment and acquires geometric attribute data of the welding seam; the model construction module constructs a welding seam three-dimensional digital model based on the data; a feature extraction module performs feature mining on the three-dimensional digital model and extracts a weld defect feature index set; the difference analysis module carries out deviation calculation on the characteristic index set and a reference index set in a standard welding seam characteristic database, and an abnormal area is identified; the risk assessment module calculates a defect sensitivity index according to the abnormal region in combination with real-time environmental parameters, and assesses a defect risk level; and the report generation module formulates a detection scheme according to the defect risk level, generates a detection instruction, executes ultrasonic scanning, collects performance data and generates a defect detection report. The system has the advantages of high detection precision, high reliability, automatic and standardized process and the like.

The invention relates to the field of welding, and discloses a non-standard intelligent customized welding system based on vision and surface gradient, which comprises a visual perception module used for iteratively approaching a workpiece from a preset initial height through a self-adaptive high angle shooting exploration mechanism, and combining layered grid division based on a camera view and a progressive multi-angle expansion scanning mode, collecting multi-view three-dimensional point cloud data of the workpiece; and the point cloud processing module is used for performing regional progressive registration on the multi-view three-dimensional point cloud data, implementing threshold constraint based on point cloud curvature characteristics by dynamically adjusting registration step length, and eliminating accumulative errors in combination with pose map optimization. Through self-adaptive high-angle shooting and layered grid scanning, multi-view point cloud can be automatically collected without manually presetting a workpiece model, regional registration and curvature constraint are combined, the workpiece model is constructed, a weld joint structure is automatically extracted based on surface gradient features, traditional manual labeling is replaced, a welding track is generated according to weld joint topology, and the precision is dynamically corrected.

A metal-part welding apparatus based on an angular direction change, comprising a base (1) and a welding torch body (2). The apparatus does not require the cooperation between two operators for welding, and by means of the welding torch body, circumferential weld seams can be automatically welded, thereby improving the work efficiency and welding precision. The present disclosure also relates to a metal-part welding method based on an angular direction change.

The invention relates to the technical field of artificial intelligence welding, and discloses an automatic welding robot based on artificial intelligence and a welding system thereof. The system comprises a welding feature acquisition module, a process parameter generation module, a real-time regulation and control module and a motion planning module. The welding characteristic acquisition module is used for acquiring three-dimensional contour data, material component information and welding seam geometric parameters of a workpiece to be welded, and generating a welding characteristic spectrum through characteristic fusion; a process parameter generation module retrieves a matching template from a welding knowledge base according to the parameters, and outputs a reference welding process parameter combination in combination with an environment temperature and humidity compensation coefficient; the real-time regulation and control module dynamically corrects the reference parameters to generate an optimization instruction according to the molten pool form, thermal radiation distribution and electric arc voiceprint characteristics in the welding process; and the motion planning module calculates a motion track, attitude parameters and a speed curve of the welding execution mechanism according to the optimization instruction to form a robot control instruction set. The system can improve the intelligent level of welding, guarantees stable welding quality, and is suitable for welding scenes of multiple manufacturing industries.

The invention discloses an intelligent welding quality evaluation method and system based on vision, and relates to the technical field of welding quality evaluation.The method comprises the steps that the welding process is monitored in real time through multi-mode imaging equipment, weld joint surface texture, molten pool heat distribution and three-dimensional shape information are synchronously obtained, and a three-dimensional voxel model is constructed; establishing a two-stage multi-channel architecture for executing dynamic resource scheduling, and extracting geometric features and deep semantic features in the three-dimensional voxel model; and on the basis of the defect confidence coefficient vector, in combination with the real-time process parameters and the molten pool state, a dynamic evaluation model of the welding quality index is constructed, and time-phased quality scores are calculated and output through stage weighting. According to the method, the welding seam surface texture, molten pool heat distribution and three-dimensional shape information are synchronously collected through multi-mode imaging equipment, a texture-temperature-space coordinate bound three-dimensional voxel model is constructed, and multi-source heterogeneous data fusion analysis of the welding quality is achieved.

The invention discloses a body-in-white welding seam recognition and automatic welding method based on a machine vision technology, particularly relates to the technical field of computer vision and image processing, and is used for solving the problem of welding seam track recognition accuracy caused by insufficient processing capability of an existing three-dimensional vision recognition method on incomplete and uncertain point cloud data. Through the steps of multi-view point cloud acquisition and registration, probabilistic confidence evaluation, region growth of track continuity constraint, multi-track fusion optimization and the like, accurate identification of a body-in-white welding seam track under a complex working condition is realized; firstly, multi-view point cloud data are obtained, probabilistic registration is carried out to generate a confidence evaluation result, then candidate tracks are generated based on confidence weighting and semantic constraint, finally, an optimal track is generated through intelligent optimization and converted into a welding instruction which can be executed by a robot, and the accuracy and robustness of weld joint recognition are effectively improved.

The invention relates to a defect positioning method based on fusion of weld defect features and trajectory tracking data, and belongs to the technical field of weld defect detection and positioning. The method comprises the following steps: capturing welding seam track dynamic data and defect feature data, constructing a dynamic coordinate system based on a welding seam initial feature point, and establishing double-data-set reference mapping; performing multi-physics field interference decoupling correction on the trajectory data, and performing cross-modal feature purification and core feature consistency verification on the defect data; converting the preprocessed data into a feature form adaptive to fusion, and constructing a welding process-defect formation mechanism association network to regulate and control fusion weight; and finally, reconstructing a three-dimensional dynamic contour of the welding seam, calling dynamic positioning logic to position the defect, and outputting a result carrying the process-defect causal confidence coefficient. The positioning precision is improved through multi-dimensional data fusion and mechanism association, and technical support is provided for welding quality management and control.

The invention discloses an automatic welding device for a rotary alloy furnace tube, and belongs to the technical field of arc welding equipment.The automatic welding device for the rotary alloy furnace tube comprises a base and a U-shaped bin located at the top of the base, and the two ends of the interior of the U-shaped bin are jointly provided with a centering clamping mechanism used for clamping the outer side of the furnace tube; a driving mechanism for providing power for the centering clamping mechanism to clamp the furnace tube is arranged on the outer side of the centering clamping mechanism, and a welding mechanism is arranged on the inner top of the U-shaped bin. A local sealing design is adopted for the inflation mechanism, the annular air bag is attached to the inner wall of the furnace tube after being inflated, an independent cavity communicated with the outside only through a welding seam gap is formed near the welding seam, the protection requirement can be met only by filling the local space with argon, the whole furnace tube or a large-range external space does not need to be filled, and compared with traditional overall argon filling, the argon filling efficiency is greatly improved. The argon consumption is greatly reduced, the industrial gas purchase cost is remarkably reduced, and the production cost investment is reduced.

The invention discloses a ship plane segmented welding multi-robot path planning system based on visual inspection, and relates to the technical field of ship manufacturing, the ship plane segmented welding multi-robot path planning system comprises a multispectral visual inspection module which is mounted on a portal frame and comprises a laser scanning sensor and an infrared thermal imager, the system is used for collecting three-dimensional point cloud and temperature distribution data of ship plane segments in real time. According to the ship plane segmented welding multi-robot path planning system based on visual inspection, the problem of path planning misalignment caused by assembly errors, thermal deformation and complex working conditions in large ship plane segmented welding is fundamentally solved through a multispectral visual real-time perception and material self-adaption dynamic correction mechanism. A composite correction vector and space-time grid collaborative pre-judgment technology is adopted, the welding seam track precision is effectively improved, it is ensured that the weld leg size strictly reaches the standard in the high-difficulty processes such as wrap angle welding and vertical position welding of the maximum-size workpiece, the defects such as air holes and cracks are eliminated, and the rework rate and the quality risk are greatly reduced.

The invention discloses a welding robot system based on body sensing and an intelligent route generation method, and belongs to the technical field of robot welding, the welding robot system comprises a body sensing module, a fusion processing module, an intelligent route generation module and an execution feedback module, the body sensing module collects multi-modal data in parallel through multiple sensing units and preprocesses the multi-modal data; the fusion processing module combines a three-dimensional attention mechanism and digital twinning mapping to realize deep feature fusion, the intelligent route generation module outputs an adaptive path through planning-optimization-layered correction, and the execution feedback module constructs a full-closed-loop dynamic adjustment mechanism. By the adoption of the system and method, the problems that physical and virtual scenes are not synchronous, dynamic interference response is insufficient and path adaptability is poor in complex welding seam welding are accurately solved, and the welding path fitting degree and quality stability are remarkably improved.

The invention provides a point cloud welding seam recognition method combining a 2D segmentation model and spatial features, relates to the field of welding automation, and solves the technical problem of low welding seam recognition precision in the prior art. The method comprises the following steps: acquiring point cloud data of the surface of a to-be-identified workpiece by utilizing three-dimensional laser scanning equipment; preprocessing the point cloud data, and projecting the preprocessed point cloud data to a two-dimensional image to obtain two-dimensional data; performing semantic segmentation on the two-dimensional data by adopting a pre-trained image segmentation model, and identifying a welding seam region; back-projecting the weld joint area to a point cloud space, and extracting spatial features of adjacent planes of the weld joint; calculating an included angle and a distance between the adjacent planes based on the spatial characteristics of the adjacent planes, and judging the welding seam type; and according to the welding seam type and the spatial characteristics of the adjacent planes, calculating to obtain end point coordinates of the welding seam. The device is used in the industrial welding automatic production process.

The invention provides a self-adaptive teaching-free welding robot intelligent gas saving monitoring system, which relates to the technical field of industrial robots, and comprises a three-dimensional sensing module used for identifying the workpiece material category through a multispectral sensor integrated with a welding gun of a welding robot, meanwhile, a stereoscopic vision camera and a line structure light scanning camera are used for obtaining three-dimensional point cloud data of the welding seam in real time; the parameter adjusting module is used for calling a heat conductivity coefficient database based on the three-dimensional point cloud data, and correcting the initial flow of the welding current, the arc voltage and the protective gas in real time; and the matching control module is used for calculating the arc length variable quantity based on the arc voltage, controlling the opening degree of the gas flow valve through a dynamic regulator, realizing dynamic matching of the gas flow and the changed arc length, and generating gas dynamic matching control parameters. Through cooperative operation of self-adaptive attitude compensation and real-time gas consumption monitoring, teaching-free accurate operation in the welding process is achieved, and intelligent control over gas consumption is improved.

The invention discloses a robot system for steel structure welding, relates to the field of steel structure machining equipment, and aims at solving the problem that a steel structure can be welded by collecting robot track data and a welding seam image in the welding process, constructing a track continuity evaluation model, identifying a path change trend and fusing an image structure and track change information. The position and confidence of a track interruption section are recognized, so that the high-precision recognition and automatic recovery capability after path interruption is improved; a smooth compensation track is generated by adopting third-order Bessel interpolation based on starting and ending points of an interruption section, curvature and posture consistency registration with an original track is completed, and continuity and stability of a welding path are ensured; multi-modal data such as current, voltage, temperature, acoustics and welding seam images are collected through multiple channels, welding abnormity is recognized, state feature vectors are formed, and the problems such as splashing abnormity and welding seam deviation can be found in real time; through multi-dimensional analysis and dynamic adjustment of the whole welding process, the stability, intelligence and adaptability of the welding system are remarkably improved.

The invention relates to a point cloud recognition method, device and equipment for automatic welding of a fillet weld of a lifting lug workpiece, and the method comprises the steps: obtaining a scene point cloud of an actual workpiece placement scene, and extracting an actual workpiece point cloud from the scene point cloud; according to the actual workpiece point cloud, a registration algorithm is adopted to calculate a target homogeneous change matrix of the actual workpiece point cloud and the template workpiece point cloud; correcting a preset scanning track of the actual workpiece based on the target homogeneous change matrix to obtain an adjusted scanning track; and according to the adjusted scanning track, welding seam area point cloud information is obtained, and welding seam points are recognized based on the welding seam area point cloud information and the straight line intersection point angle welding seam recognition method. According to the whole scheme, the welding seam point can be accurately recognized, and finally accurate point cloud recognition of automatic welding of the lifting lug workpiece fillet welding seam is achieved.

The invention discloses a Busbar welding seam segmentation method and system based on improved YOLOv11, and the method comprises the steps: constructing a Busbar welding seam segmentation model which takes a YOLOv11 model as a reference network, and comprises a backbone network, a neck network, a head network and mask branches; an LSKA module is embedded after each down-sampling stage of the backbone network of the YOLOv11 model; a CIoU loss function in the training process of the YOLOv11 model is replaced by a Focaler-IoU loss function; the LSKA module is used for enhancing the feature sensing ability of the model to a welding seam global structure and a pole small target by linear calculation complexity through a decomposable large kernel convolution structure; and collecting an image of a Busbar welding area, inputting the image into the trained Busbar welding seam segmentation model, and outputting binary masks of the welding seam and the pole. According to the method and the system, feature attention to the welding seam and the pole column area is enhanced, feature extraction of the welding seam area is enhanced, it is ensured that the mask boundary is clear, and wrong segmentation is reduced.

The invention discloses a ship plane segmented welding multi-robot task distribution system based on digital twinning, and relates to the technical field of ship intelligent manufacturing, and the system comprises a four-dimensional digital twinning body module which is used for collecting workpiece assembly errors, welding seam positions and robot state data in real time; and constructing a twin model comprising a physical engine layer, a process knowledge base and a dynamic topological graph. According to the ship plane segmented welding multi-robot task allocation system based on digital twinning, workpiece assembly errors, robot motion states and welding process rules are fused in real time through the digital twinning body, a weld joint task topological graph is dynamically constructed, and multi-robot task accurate allocation is achieved in combination with an anti-conflict auction algorithm. By means of a space-time gridding cooperation mechanism, motion conflicts between a large gantry mechanism and a small gantry mechanism are effectively solved, and zero interference of a welding path is guaranteed; the local path optimization module adaptively adjusts the posture and the dry extension length of a welding gun for a narrow space, and eliminates the physical collision risk.

The invention provides an unmanned aerial vehicle part circumferential weld ultrasonic automatic detection method and system, and relates to the technical field of nondestructive detection.The method comprises the steps that 1, a to-be-detected unmanned aerial vehicle part circumferential weld is fixed to an automatic detection platform, an ultrasonic phased array probe is coupled to the surface of the weld, and arrangement parameters and the initial coupling state of the probe are obtained; 2, according to the arrangement parameters and the initial coupling state of the probe, in combination with the curvature characteristics of the welding seam, the motion path length of the probe on the curved surface of the welding seam is calculated, the axial and circumferential composite motion trail of the probe is planned, the probe array is controlled to move along the composite motion trail, and ultrasonic signals are excited and received in a full-matrix capture mode; acquiring an ultrasonic original signal of the welding seam area; according to the method, the compound motion track of the probe is planned by combining with the weld curvature, the signal is synchronously calibrated, and the detection quality of internal defects of the circumferential weld is improved.

The invention discloses a machine learning-based weld defect intelligent identification system, relates to the technical field of weld defect intelligent identification, solves the technical problems of multi-modal data fusion precision and robustness optimization and defect shielding or overlapping feature deficiency, and provides a machine learning-based weld defect intelligent identification method based on PSNR dynamic parameter adjustment and gradient weight optimization. The limitation of existing fixed parameter denoising is solved, the edge feature retention rate of cracks, air holes and other defects is improved, the omission ratio is reduced, improved DeepLabv3 + segmentation semantic masks are introduced and mapped to point cloud voxels, geometric + semantic double-attribute enhanced point clouds are formed, the defect area positioning accuracy is improved, and through a cross-modal attention module, the defect area positioning accuracy is improved. Weights are dynamically distributed according to illumination intensity and workpiece materials, feature waste caused by fixed weights is avoided, depth mutation and a shielding area with semantic defects are positioned by utilizing depth information of enhanced point cloud, real overlapping and projection overlapping can be effectively distinguished by combining an improved Poisson fusion algorithm, and the overlapping defect recognition accuracy is improved.

The invention discloses an intelligent welding control system and method based on multiple sensors and electronic equipment, and belongs to the technical field of automatic welding, the system comprises a sensing layer, a decision-making layer and an execution layer, through cooperative work of a front laser vision sensor, a rear laser vision sensor and a molten pool image sensor, a groove three-dimensional model can be accurately established before welding, and the welding precision is improved. And dynamic information of the molten pool is continuously collected in the welding process, a dual monitoring mechanism for the geometric characteristics of the welding line and the state of the molten pool is formed, and multi-source data collection and fusion in the whole welding process are achieved. The control method comprises the steps of pre-scanning modeling, feedforward parameter planning, real-time feedback adjustment of a molten pool, data fusion optimization and the like, and high-precision self-adaptive control over welding parameters is achieved by combining deep learning and the Kalman filtering technology. According to the method, the welding adaptability, the control precision and the intelligent level can be remarkably improved, and the method is suitable for high-precision welding scenes such as pipelines, pressure containers and steel structures and has remarkable engineering application value and popularization prospects.

The invention discloses a rice machine steel frame automatic welding method based on machine vision. The rice machine steel frame automatic welding method comprises the steps that S1, original image data are obtained; s2, performing denoising and gray scale standardization processing on the original image data to generate an enhanced image; s3, generating a weld joint candidate region image, a weld joint structure description vector and a stress weighted region image based on the three-dimensional CAD assembly model and the enhanced image; s4, a welding seam track generation model is constructed through the multi-mode pruning attention network, and a continuous three-dimensional welding track is generated; s5, dynamic feasibility verification and welding gun posture planning are carried out on the continuous three-dimensional welding track; s6, discretizing the verified three-dimensional welding track to generate a discrete track point sequence; s7, the discrete track point sequence is bound with welding parameters, and a linkage execution instruction set is generated; and S8, the linkage execution instruction set is sent to a welding control unit, real-time welding state data are collected, and closed-loop control over the welding process is completed. According to the invention, the executability and stability of the welding path are enhanced.

The invention relates to the technical field of metal welding automation control, in particular to a metal welding seam automatic tracking welding system based on machine vision. Comprising a data acquisition module used for acquiring initial three-dimensional geometric parameters of a welding seam and monitoring welding process parameters including welding current, arc voltage and welding speed; the thermal deformation prediction module is used for solving a weld joint thermal deformation displacement vector; the dynamic deviation evaluation module is used for calculating a dynamic deviation index; the risk grading module is used for judging the trajectory deviation risk as safety, first-level risk or second-level risk; the defect tendency prediction module is used for calculating an incomplete fusion index and a hot crack index; the comprehensive risk assessment module is used for determining a comprehensive process risk factor; and the track correction module is used for generating a corrected welding gun target track so as to carry out closed-loop correction control on the welding process. According to the method, the problem of trajectory deviation caused by thermal hysteresis and dynamic deformation is solved, and the tracking precision and stability of the welding path are remarkably improved.

The invention provides a multi-point intelligent welding system and method. The method comprises the steps that process state feedback information between the tail end of each welding gun and a workpiece is obtained; dynamically predicting the thermal deformation amount of the workpiece, and compensating the initial expected pose of each welding gun according to the thermal deformation amount to generate a thermal compensation global pose; performing kinematics calculation according to a predefined welding seam path, the thermal compensation global attitude and a space cooperative constraint relationship among the welding guns, and generating a theoretical tail end pose of the tail end of each welding gun; for each welding gun, inputting the process state feedback information of the welding gun into the process self-adaptive adjustment model to obtain a local compensation pose used for offsetting the process deviation, and further obtaining a final target pose; and finally, according to the final target poses of the welding guns, the joint angles of the welding guns are determined, joint motors are driven to track the joint angles, and cooperative control over the poses and the process states of the welding guns is achieved. According to the scheme, high-precision cooperative pose control of the multiple welding guns in the thermal deformation environment can be achieved.

The invention discloses a welding robot self-adaptive wire feeding control method, a platform and a medium, relates to the technical field of welding automation process control, and is suitable for welding process management under complex working conditions. According to the method, an arc voltage sequence and a molten pool characteristic parameter sequence in the welding process are collected, a welding state characteristic value is obtained through calculation, a reference database containing welding process parameters, welding working condition parameters and the welding state characteristic value is constructed based on historical experimental data, and corresponding preset reference indexes are generated through a mapping relation function; and in real-time welding, the welding state characteristic value of the current wire feeding control period is obtained and compared with a preset reference index, the deviation value is calculated, the welding state is judged according to the grading threshold value interval, the wire feeding speed is dynamically adjusted, and self-adaptive matching of the wire feeding speed and the welding state is achieved. According to the method, instability caused by traditional adjustment depending on experience can be overcome, dynamic control over the welding process is achieved, and the stability of a welding pool and the welding seam forming quality are improved.

The invention discloses a frame manufacturing method and a frame, relates to the technical field of frame production, and aims to solve the problem that a welding seam at the splicing position of an existing motorcycle frame is obvious. According to the technical scheme, the method is characterized by comprising the following steps that S1, a metal plate is provided as a raw material, and a frame blank is formed through cutting; s2, the frame blank is placed in a stretching die on a hydraulic machine to be subjected to pressure forming, deformation of the frame blank is controlled through a cavity of the stretching die, and a continuous streamline curved surface is formed on a frame body; and S3, laser cutting is carried out on the frame body based on artificial intelligence. The method comprises the following sub-steps that S3.1, actual three-dimensional point cloud data of the surface of the stretched and formed frame body are obtained through an optical scanning system. According to the method, dense welding seams of traditional multi-section splicing are thoroughly eliminated through the integrated streamline forming technology, intelligent prediction and self-adaptive correction are conducted on material springback and thermal deformation in combination with the AI dynamic compensation cutting technology, and precise adaptation of the frame contour and the motor interface is achieved.

The invention provides a welding method and device, electronic equipment and a storage medium, and belongs to the technical field of intelligent manufacturing. A target wire feeding speed corresponding to the actual average current value is determined according to the target compensation relation; the actual wire feeding speed is adjusted to the target wire feeding speed; the target compensation relation is determined from the compensation relation set based on the target average current value, and the target compensation relation comprises the corresponding relation between the actual average current value and the target wire feeding speed. Through the pre-established compensation relation, the wire feeding speed can be actively adjusted in the welding process according to the deviation of the monitored actual average current value so as to compensate the deviation in real time, and therefore it is guaranteed that the heat input amount in the whole welding process is constant, and the welding quality is improved. The technical problems of welding current fluctuation and inconsistent welding seam forming caused by dry elongation change due to factors such as out-of-roundness of workpieces are solved, and the quality and reliability of welding seams are remarkably improved.