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23099results about "Auxillary welding devices" patented technology

Multi-station automatic welding cooperative control method for electric iron accessories

The invention relates to the technical field of automatic welding control, and particularly discloses a multi-station automatic welding cooperative control method for electric iron accessories, which realizes full-closed-loop accurate control of a welding process through multi-sensor data fusion and an intelligent optimization algorithm. According to the method, an infrared thermal imager, an acoustic emission sensor and an ultrasonic thickness measuring device are adopted to collect molten pool temperature field, sound wave frequency spectrum and fusion depth data in real time, after feature extraction, the data are input into a multi-target optimization model, and a Pareto optimal solution set is generated with the fusion depth, the width of a heat affected zone and phase change latent heat as optimization targets; dynamically adjusting a segmented welding-back path and process parameters on the basis of an optimization result, and triggering model iterative correction through ultrasonic online monitoring; the central control unit adopts space voxelization monitoring and a three-level collision avoidance strategy to coordinate operation of the multiple mechanical arms, and collision emergency protection is achieved in combination with flexible pressure sensing.
Owner:SHANDONG LUKONG ELECTRIC POWER EQUIP CO LTD +1

Automatic welding robot based on artificial intelligence and welding system thereof

The invention relates to the technical field of artificial intelligence welding, and discloses an automatic welding robot based on artificial intelligence and a welding system thereof. The system comprises a welding feature acquisition module, a process parameter generation module, a real-time regulation and control module and a motion planning module. The welding characteristic acquisition module is used for acquiring three-dimensional contour data, material component information and welding seam geometric parameters of a workpiece to be welded, and generating a welding characteristic spectrum through characteristic fusion; a process parameter generation module retrieves a matching template from a welding knowledge base according to the parameters, and outputs a reference welding process parameter combination in combination with an environment temperature and humidity compensation coefficient; the real-time regulation and control module dynamically corrects the reference parameters to generate an optimization instruction according to the molten pool form, thermal radiation distribution and electric arc voiceprint characteristics in the welding process; and the motion planning module calculates a motion track, attitude parameters and a speed curve of the welding execution mechanism according to the optimization instruction to form a robot control instruction set. The system can improve the intelligent level of welding, guarantees stable welding quality, and is suitable for welding scenes of multiple manufacturing industries.
Owner:湖北金石炼化建设有限公司

White vehicle body welding seam recognition and automatic welding method based on machine vision technology

The invention discloses a body-in-white welding seam recognition and automatic welding method based on a machine vision technology, particularly relates to the technical field of computer vision and image processing, and is used for solving the problem of welding seam track recognition accuracy caused by insufficient processing capability of an existing three-dimensional vision recognition method on incomplete and uncertain point cloud data. Through the steps of multi-view point cloud acquisition and registration, probabilistic confidence evaluation, region growth of track continuity constraint, multi-track fusion optimization and the like, accurate identification of a body-in-white welding seam track under a complex working condition is realized; firstly, multi-view point cloud data are obtained, probabilistic registration is carried out to generate a confidence evaluation result, then candidate tracks are generated based on confidence weighting and semantic constraint, finally, an optimal track is generated through intelligent optimization and converted into a welding instruction which can be executed by a robot, and the accuracy and robustness of weld joint recognition are effectively improved.
Owner:CHONGQING MULSTRONG INTELLIGENT TECH CO LTD

Automatic welding device for rotary alloy furnace tube

The invention discloses an automatic welding device for a rotary alloy furnace tube, and belongs to the technical field of arc welding equipment.The automatic welding device for the rotary alloy furnace tube comprises a base and a U-shaped bin located at the top of the base, and the two ends of the interior of the U-shaped bin are jointly provided with a centering clamping mechanism used for clamping the outer side of the furnace tube; a driving mechanism for providing power for the centering clamping mechanism to clamp the furnace tube is arranged on the outer side of the centering clamping mechanism, and a welding mechanism is arranged on the inner top of the U-shaped bin. A local sealing design is adopted for the inflation mechanism, the annular air bag is attached to the inner wall of the furnace tube after being inflated, an independent cavity communicated with the outside only through a welding seam gap is formed near the welding seam, the protection requirement can be met only by filling the local space with argon, the whole furnace tube or a large-range external space does not need to be filled, and compared with traditional overall argon filling, the argon filling efficiency is greatly improved. The argon consumption is greatly reduced, the industrial gas purchase cost is remarkably reduced, and the production cost investment is reduced.
Owner:ZUORAN JINGJIANG EQUIP MFG

Welding robot system based on body perception and intelligent route generation method

The invention discloses a welding robot system based on body sensing and an intelligent route generation method, and belongs to the technical field of robot welding, the welding robot system comprises a body sensing module, a fusion processing module, an intelligent route generation module and an execution feedback module, the body sensing module collects multi-modal data in parallel through multiple sensing units and preprocesses the multi-modal data; the fusion processing module combines a three-dimensional attention mechanism and digital twinning mapping to realize deep feature fusion, the intelligent route generation module outputs an adaptive path through planning-optimization-layered correction, and the execution feedback module constructs a full-closed-loop dynamic adjustment mechanism. By the adoption of the system and method, the problems that physical and virtual scenes are not synchronous, dynamic interference response is insufficient and path adaptability is poor in complex welding seam welding are accurately solved, and the welding path fitting degree and quality stability are remarkably improved.
Owner:GUANGDONG POLYTECHNIC NORMAL UNIV

Welding robot path planning system cooperating with industrial vision and collision detection

The invention discloses a welding robot path planning system cooperating with industrial vision and collision detection, and relates to the technical field of robot automatic welding, the welding robot path planning system comprises an upper computer, the upper computer is in communication connection with the following modules: an environment sensing module used for collecting welding environment information in real time, comprising three-dimensional point cloud data of a workpiece and obstacle information; and the data processing and fusion module is used for fusing the visual identification result and the obstacle detection data. By integrating industrial visual recognition and collision detection technologies, the dynamic change of the welding environment can be sensed in real time, an accurate environment model is constructed based on three-dimensional point cloud data, compared with a traditional welding robot with a preset path, the welding track can be dynamically adjusted, welding defects caused by environment interference are avoided, and meanwhile the welding efficiency is improved. In combination with an assembly error compensation mechanism, the deviation between a theoretical model and an actual workpiece can be corrected, the welding position precision is ensured, and the high-precision ship manufacturing requirement is met.
Owner:CHINA MERCHANTS JINLING SHIPBUILDING (JIANGSU) CO LTD +1

Welding quality test method, apparatus and system, and medium and program

Provided in the present disclosure are a welding quality test method, apparatus and system, and a medium and a program. The test method comprises: receiving a plurality of groups of welding data collected by a plurality of sensors during welding; pre-processing the plurality of groups of welding data, so as to obtain a plurality of key features; inputting the plurality of key features into a test model, such that the test model determines, by means of a knowledge graph, whether there is a welding defect; when it is determined that there is a welding defect, outputting an identification result for indicating the presence of the welding defect; in response to the welding defect in the identification result belonging to a new welding defect type, adding new nodes into the knowledge graph, wherein the new nodes comprise a plurality of new welding process parameter nodes, which correspond to the plurality of key features, and a new welding defect node; and on the basis of the plurality of groups of welding data, establishing an association relationship between the plurality of new welding process parameter nodes and the new welding defect node.
Owner:JIANGSU XCMG CONSTRUCTION MACHINERY RESEARCH INSTITUTE LTD

Robot self-adaptive impeller welding control method and system fusing multi-modal data

The invention belongs to the field of robot control, and particularly relates to a robot self-adaptive impeller welding control method and system fused with multi-modal data, and the method comprises the steps: obtaining an impeller workpiece image and three-dimensional point cloud data through an industrial vision subsystem, and extracting a three-dimensional welding seam position point set representing a welding seam track; generating a candidate welding path set based on welding seam geometric feature analysis; in combination with welding seam morphology and process requirements, optimal welding process parameters are predicted through a regression model, and a welding gun attitude angle is calculated through quaternion conversion according to a curved surface normal vector; in the welding process, the relative position deviation of a robot and a workpiece and the parameter deviation of welding current / voltage and a planned value are monitored in real time, when the deviation exceeds a preset tolerance interval, a PID control algorithm is adopted to dynamically adjust robot motion parameters or welding process parameters, and closed-loop control over the welding process is achieved; according to the method, precise planning of the welding path and self-adaptive regulation and control of the process are achieved, and the welding quality and the forming consistency are remarkably improved.
Owner:SHANGHAI PACIFIC PUMP +1

LLM central multi-agent tool arrangement and virtual-real closed-loop evolution scheduling system

The invention discloses an LLM central multi-agent tool arrangement and virtual-real closed-loop evolution scheduling system. The system comprises an intelligent sensing module, a knowledge module, an intelligent scheduling decision module and a closed-loop execution module. The intelligent sensing module collects real-time and multi-modal data of a physical environment and outputs structured sensing data, the knowledge module is used for constructing a knowledge graph and a historical task case library, and the intelligent scheduling decision-making module takes a large language model (LLM) as a core scheduling center, receives and analyzes task instructions, fuses the structured sensing data and graph and case information, and performs task scheduling on the knowledge graph and the historical task case library. Generating a decision scheme according with a constraint condition by using knowledge enhanced reasoning, and continuously optimizing in multiple iterations to generate a decision instruction; and the closed-loop execution module receives and drives the execution end to execute the decision instruction. According to the method, an intelligent closed-loop system of perception-decision-execution-evolution is constructed, and global optimization and high-reliability self-adaptive scheduling of multi-machine collaborative welding are realized.
Owner:TAIYUAN UNIVERSITY OF TECHNOLOGY

Welding fixture for machining turbine shell

The invention discloses a welding fixture for machining a turbine shell, which belongs to the technical field of turbocharger machining and comprises a turntable and adjustable welding clamping mechanisms uniformly distributed in the circumferential direction of the turntable, the adjustable welding clamping mechanism comprises a fixed rack, a movable machine base, an inner supporting type clamping assembly for clamping the turbine shell, an adjustable limiting assembly for positioning the end face of an air inlet of the turbine shell and an adjustable shifting assembly for pushing the turbine shell to rotate. According to the welding clamp for machining the turbine shell, automatic and rapid positioning of the turbine shell can be achieved so that a rocker arm can be welded conveniently, and the welding clamp can adapt to turbine shells of different models.
Owner:FENGCHENG PACIFIC SHENLONG TURBOCHARGER CO LTD

Special fixture for robot welding pipeline flange displacement

The invention discloses a robot welding pipeline flange displacement special clamp, and relates to the technical field of ship manufacturing equipment, the clamp comprises a processing table, a welding mechanical arm, a placing mechanism, two groups of pipeline clamping mechanisms, two groups of flange fixing mechanisms, a traction mechanism, a rotating platform and three screw rod sliding tables; the placing mechanism is slidably mounted in the middle of the machining table through the rotating platform, and the two pipeline clamping mechanisms are symmetrically slidably mounted on the two sides of the placing mechanism and can synchronously move and clamp pipelines. The two flange fixing mechanisms are symmetrically arranged on the two sides of the containing mechanism and horizontally move through a lead screw sliding table. The traction mechanism is connected with the machining table through a lead screw sliding table and can lock / unlock the rotating platform and drive the containing mechanism to move. The welding mechanical arm is in linkage with the clamp and can conduct welding along the butt joint axis. Multi-degree-of-freedom posture adjustment of a pipeline and a flange can be achieved, a straight pipe and a 0-90-degree bent pipe are matched, it is guaranteed that welding is in a horizontal butt joint state all the time, and the welding quality and efficiency are improved.
Owner:YANGZHOU LONGHE SHIPBUILDING CO LTD

Non-standard welding-oriented robot efficient collision-free path planning method and system

The invention discloses a non-standard weldment-oriented robot efficient collision-free path planning method and system, and belongs to the technical field of robot welding, and the method comprises the following steps: S1, obtaining three-dimensional model data of a non-standard weldment and an operation environment, and extracting welding seam point cloud data; s2, carrying out feature extraction and downsampling on the welding seam point cloud data to generate a group of key path points; s3, global optimization is conducted on the welding path through an improved genetic algorithm, candidate paths are generated, and the welding sequence of the multiple sections of welding seams and the welding gun postures at the key path points are optimized at the same time through the improved genetic algorithm; s4, evaluating the candidate paths generated by the improved genetic algorithm through a multi-target fitness function including path length, attitude stability and collision risk; and S5, outputting an optimal collision-free welding path according to an evaluation result, and converting the optimal collision-free welding path into a smooth track which can be executed by the robot. According to the invention, the high-efficiency, high-quality and collision-free welding gun motion trail can be automatically generated.
Owner:TIANJIN CEMENT IND DESIGN & RES INST CO LTD

Welding equipment for steel pipes

The invention relates to the field of steel pipe welding, and discloses a steel pipe welding device which comprises a workbench, a middle groove is formed in the middle of the upper face of the workbench, multi-directional limiting structures are arranged on the left side and the right side of the upper face of the workbench correspondingly, and U-shaped plates are fastened to the left side and the right side of the upper face of the workbench through bolts correspondingly; a pressing structure is arranged on the U-shaped plate, a rotating structure is arranged above the middle of the interior of the middle groove, abutting limiting structures are arranged on the two sides of the interior of the middle groove, and a collecting frame is arranged on the lower portion of the interior of the workbench. The steel pipes can be pressed on the multi-directional limiting structure, so that the steel pipes in different shapes can be directly limited and pressed, the operation is more labor-saving and convenient, the working cost is low, and the working efficiency is higher.
Owner:张家港沙钢金洲管道有限公司

Separating structure of laser engraving machine

A separating structure of a laser engraving machine having a base seat, a transport mechanism, and a separating mechanism. The base seat has a waiting area for the workpieces being stacked and a processing area, the transport mechanism includes a driving source and a transfer member electrically connected to the driving source, the transfer member carries the workpieces, the separating mechanism is arranged on the waiting area and has two forks that are capable of switching between a standby position and a detached position. When the forks are located at the standby position, the workpieces are stacked on the transfer member. When the forks are located at the detached position, the forks carry the other workpieces above the workpiece carried by the transfer member, the driving source drives the transfer member to move to the processing area for processing the workpiece.
Owner:DINKLE ENTERPRISE CO LTD +2

Automobile tubular part inner wall supporting type laser welding device and technology

The invention discloses an automobile tubular part inner wall supporting type laser welding device and technology, and relates to the technical field of automobile tubular part machining, the automobile tubular part inner wall supporting type laser welding device comprises a pipe welding base, an inner wall self-adaption supporting unit and a vertical displacement adjusting assembly, radial guide bases are connected to the two sides of the pipe welding base, and a synchronous servo motor is installed on the outer side of the pipe welding base; an internal driving screw rod and a guide sliding rod drive a stroke frame and a bearing supporting plate to achieve radial positioning of the supporting unit, the inner wall self-adaptive supporting unit comprises a driving cabin and a synchronous power source, transmission is achieved through a lead screw, a transmission fluted disc and a vortex transmission cylinder, a sliding adjusting sleeve is pushed, a supporting rod drives an arc face attaching lining plate to open and attach to the inner wall of the tubular part, and the tubular part is fixed. A vertical displacement adjusting assembly is arranged in a frame supporting beam, a variable frequency motor and a fine adjustment motor drive a guide screw rod and a screw rod correspondingly, alignment of a laser welding head is adjusted, a welding slag collecting groove in the center of a base and a detachable storage box are convenient to remove slag, and the welding machine is suitable for welding of tubular parts of multiple specifications.
Owner:安庆常庆汽车部件有限公司

Method, device and equipment for automatically absorbing and removing welding smoke and medium

The invention discloses an automatic suction removal method, device and equipment for welding smoke and a medium, and relates to the technical field of machine learning. Linear interpolation and capacity expansion are conducted on a temperature matrix of a welding area; inputting the interpolated and expanded temperature matrix into a decision tree model, outputting predicted position information of the smoke source, and calculating spatial position coordinates; converting the point cloud data of the welding area into a grey-scale map, fusing the grey-scale map and the interpolated and expanded temperature matrix data to obtain a temperature space distribution matrix, inputting the temperature space distribution matrix into a first convolutional neural network, and outputting obstacle avoidance point cloud data; calculating parameters of the obstacle avoidance area, inputting the parameters, the spatial position coordinates and the initial joint rotation angle of the actuator into a second convolutional neural network, and outputting a target joint rotation angle; therefore, the welding smoke in the welding area can be automatically sucked by the actuator, the sucking efficiency is improved, the smoke concentration in the welding working area is reduced, the conflict condition of the smoke sucking disc working area is avoided, and the interference to the welding work and the sucking leakage rate are reduced.
Owner:HUNAN UNIV

Multi-point intelligent welding system and method

The invention provides a multi-point intelligent welding system and method. The method comprises the steps that process state feedback information between the tail end of each welding gun and a workpiece is obtained; dynamically predicting the thermal deformation amount of the workpiece, and compensating the initial expected pose of each welding gun according to the thermal deformation amount to generate a thermal compensation global pose; performing kinematics calculation according to a predefined welding seam path, the thermal compensation global attitude and a space cooperative constraint relationship among the welding guns, and generating a theoretical tail end pose of the tail end of each welding gun; for each welding gun, inputting the process state feedback information of the welding gun into the process self-adaptive adjustment model to obtain a local compensation pose used for offsetting the process deviation, and further obtaining a final target pose; and finally, according to the final target poses of the welding guns, the joint angles of the welding guns are determined, joint motors are driven to track the joint angles, and cooperative control over the poses and the process states of the welding guns is achieved. According to the scheme, high-precision cooperative pose control of the multiple welding guns in the thermal deformation environment can be achieved.
Owner:GUANGZHOU FENGQIAO AUTOMATION TECH CO LTD +1

Intelligent pipeline welding method and system based on data decision

The invention provides an intelligent pipeline welding method and system based on data decision, and relates to the technical field of intelligent pipeline welding.The intelligent pipeline welding method comprises the steps that a welding request is responded, a groove image of a to-be-welded pipeline is obtained through an active visual sensor, groove morphology characteristic parameters of the to-be-welded pipeline are determined based on the groove image, and the to-be-welded pipeline is welded according to the groove morphology characteristic parameters. Based on the groove morphology characteristic parameters, corresponding basic layer channel arrangement rules and reference process parameters are determined from a preset layer channel arrangement database, a welding process scheme matched with the current groove is generated in combination with the groove morphology characteristic parameters, and the current groove is welded on the basis of the welding process scheme. And the welding operation is executed in the groove of the to-be-welded pipeline, the technical problems that in the prior art, the global planning capacity is deficient, the deviation correction strategy is locally lagged, and the whole-process accurate control is insufficient are solved, and the effect of improving the stability and reliability of the welding quality of the pipeline is achieved.
Owner:CHINA NUCLEAR IND 23 CONSTR +1

Five-axis hollow positioner device

The invention discloses a five-axis hollow positioner device, which relates to the technical field of welding auxiliary equipment and comprises a rotating main body, an L-shaped positioner, a welding chuck and a chuck driving and clamping mechanism, the rotating main body comprises a main box body, a rotating base and a first slewing mechanism, and the main box body can rotate around the first slewing mechanism; the two L-shaped position changing machines are symmetrically arranged on the two sides of the main box body to form double stations, and welding and feeding are synchronous. The welding chuck is arranged on the L-shaped positioner through a third slewing mechanism and is used for clamping and driving the workpiece to rotate; the chuck driving and clamping mechanism controls the welding chuck to clamp / loosen; the device realizes five-axis movement, can flexibly adjust the welding posture of a workpiece, and eliminates welding dead angles; the double-station design improves the efficiency, the arc light prevention blocking screen guarantees the safety, the copper alloy clamping pad prevents the workpiece from being scratched, and the device is suitable for efficient welding of complex workpieces.
Owner:XUZHOU HUAHENG ROBOT SYST

Chassis frame welding apparatus with turning-over function, and four-axle heavy truck chassis

A chassis frame welding apparatus with a turning-over function comprises a welding device (1), a support frame (2), and two rotating supporting apparatuses, wherein the support frame is located between the two rotating supporting apparatuses; the welding device is disposed adjacent to the support frame; and each rotating supporting apparatus comprises a lifting device (4), a rotating device (5) and a clamping device (6), the rotating device comprising a rotating shaft (51), a one-way bearing (52), a first gear (53), and a first toothed plate (10). The chassis frame welding apparatus is provided with the one-way bearing and the first gear, which fits with the first toothed plate, and during the process in which the lifting device is used to lift by means of the rotating device and the clamping device a workpiece to be separated from the support frame, the first gear interacts with the first toothed plate, and the rotating shaft is then driven by means of the one-way bearing to rotate by 180 degrees; thus, the spacing between the workpiece and the support frame is adjusted by means of the lifting device, and the turning over of the workpiece under driving is completed, without providing a plurality of driving systems, thereby simplifying a turning-over supporting apparatus.
Owner:CHITIAN AUTOMOBILE CO LTD

Laser cutting equipment for intelligent manufacturing

The invention discloses laser cutting equipment for intelligent manufacturing, and particularly relates to the technical field of laser cutting, the laser cutting equipment comprises an equipment main body and a laser cutter, and further comprises a first support and a second support, and the upper ends of the first support and the second support are provided with a plurality of first supporting strips and second supporting strips correspondingly; the multiple first supporting strips and the multiple second supporting strips are arranged in a staggered mode, a first driving mechanism used for driving the first supports and the second supports to move face to face or back to back is arranged in the equipment body, and a mounting base, a second driving mechanism driving the mounting base to move and a shell movably arranged on the mounting base are arranged in the equipment body. A plurality of cleaning units are arranged in the shell, and each cleaning unit comprises a cleaning wheel which can elastically abut against the upper portion of the corresponding supporting strip in a pressing mode. According to the device, slag on the supporting strip is automatically cleaned, the cleaning efficiency is greatly improved, the influence of the slag on subsequent machining is avoided, and the problem that the cutting precision is influenced due to high-temperature deformation of the supporting part is effectively prevented.
Owner:XI AN JIAOTONG UNIV

Positioning and clamping fixture for welding automobile frame

The invention discloses a positioning and clamping fixture for automobile frame welding, and relates to the technical field of automobile manufacturing equipment.The positioning and clamping fixture comprises a workbench, a welding angle adjusting mechanism is arranged at the top of the workbench, and a thermal deformation dynamic compensation positioning and clamping mechanism is arranged at the top of the welding angle adjusting mechanism; a PLC is installed on the top of the workbench. According to the positioning and clamping fixture for automobile frame welding, through the arrangement of the thermal deformation dynamic compensation positioning and clamping mechanism, position deviation caused by thermal deformation is corrected in real time, out-of-tolerance of the size precision of a frame welding part is avoided, subsequent correction processing links are reduced, the production cost is reduced, and the problems that an existing fixture adopts a fixed rigid clamping and positioning structure, and the machining efficiency is high are solved. The problems that position deviation caused by thermal deformation cannot be corrected in real time, the size precision of a frame welding part is out of tolerance, additional correction machining is needed in the follow-up assembling process, and the production cost is increased are solved.
Owner:MENGCHENG CHANGSHUN AUTO PARTS CO LTD

Auxiliary device for steel pipe construction welding

The invention provides an auxiliary device for steel pipe construction welding, and relates to the technical field of pipeline welding, and the auxiliary device comprises two arc-shaped bearing bodies, an auxiliary main frame, an aligning mechanism and a rotary driving system. The central angle of the arc-shaped bearing body is larger than 180 degrees, automatic centering of the steel pipes is achieved through the outer pressing supporting rod assembly and the inner positioning supporting rod assembly, and it is guaranteed that the two sections of steel pipes are concentric. And the welding head mounting seat is connected with the rotary driving piece through the arc-shaped movable clamping body to drive the welding head to continuously rotate around a welding seam, so that high-quality girth welding is completed. The device solves the problems of low centering precision and poor efficiency in traditional welding, has the advantages of high automation degree, high stability, convenience in assembly and disassembly and the like, and is suitable for quick welding of municipal steel pipe engineering.
Owner:SINOHYDRO ENG BUREAU 4

Welding robot intelligent process redundancy driven obstacle avoidance motion planning method and system and computer equipment

The invention discloses an obstacle avoidance motion planning method and system for redundant drive of an intelligent process of a welding robot and computer equipment. According to the method, firstly, a motion path of a robot is planned based on welding process redundancy, then a sampling strategy that the position and posture of a welding gun are separated is adopted, then the sampled posture is mapped to a planar two-dimensional space, and the relevance between an obstacle collision boundary and the obstacle avoidance posture of the welding gun is constructed; an incremental extreme gradient lifting model is adopted to carry out probability modeling on the collision boundary and obstacle avoidance attitude relevance, nearest neighbor search and new planning node expansion are carried out based on target cost to obtain new planning nodes, collision detection is carried out on the new planning nodes, and the new planning nodes passing the collision detection are used for incremental learning of an obstacle avoidance model; and finally, an optimization strategy of spherical linear interpolation and cosine slow motion time mapping is adopted to ensure continuity and smoothness of a motion planning path trace. The problem that in the prior art, it is difficult to quickly calculate and generate a collision-free welding track is solved.
Owner:SOUTH CHINA UNIV OF TECH

Pre-welding deviation rectifying device for submerged-arc welding straight seam steel pipe

The invention discloses a pre-welding deviation rectifying device for a submerged-arc welding straight seam steel pipe, and relates to the technical field of steel pipe submerged-arc welding. The submerged-arc welding device comprises a machining table, a first linear sliding rail module and a second linear sliding rail module are installed at the top of the machining table, a submerged-arc welding assembly is installed on the second linear sliding rail module, a fixed plate is fixedly installed at the left end of the top of the machining table, a movable plate is installed on the first linear sliding rail module, and three-jaw chucks are installed on the movable plate and the fixed plate correspondingly. A three-jaw chuck drives an inner correction rod to expand outwards to conduct center positioning on a steel pipe, an inner circle can be corrected, then a guide disc is rotated to enable a connecting rod to enter an arc groove part of an inner correction guide groove to lock the position of the inner correction rod, and a swing rod drives an outer correction rod to swing through a telescopic rod. The outer correcting rods correct the outer circle of the steel pipe, the two sets of outer correcting rods are pressed on the two sides of a welding seam to clamp the welding seam, and therefore welding deformation caused by thermal expansion and contraction in the welding process is reduced.
Owner:CANGZHOU HUATAO STEEL PIPE CO LTD

Gas industrial furnace shell welding device

The invention relates to the technical field of furnace shell welding, in particular to a gas industrial furnace shell welding device which integrates a radial circular seam and an axial longitudinal seam, a servo motor drives a planetary gear train through an intermittent sheave, a rotating shell drives a clamped furnace shell to rotate, and radial welding is completed; after a bottom clamping jaw instantly locks a shell, power is switched to a planet carrier, an outer mounting arm drives a driven scraping arm to grind the inner wall while axially moving, welding and grinding synchronization is achieved, a bidirectional pushing seat crank sliding block mechanism continuously rotates in a one-way mode to push and pull the furnace shell in a two-way mode, whole-circle accurate grinding is achieved during resetting, and six sets of air cylinder lead screw adjustable clamping jaws conduct internal and external synchronous supporting. The outer supporting cylinder is prevented from deformation, secondary clamping is not needed in the whole process, butt joint of multiple sections of furnace shells is completed at a time, continuous filling of a longitudinal weld bead can be completed when a circular seam is still in a high-temperature plastic stage through instantaneous switching of clamping and stopping, and the welding quality of a T-shaped connector area is improved.
Owner:SHANDONG WANFANG KILN ENG TECH CO LTD

Positioning device for flange joint welding

The utility model relates to the field of clamps, and discloses a positioning device for flange joint welding processing, which comprises an operating table and a three-jaw chuck, the three-jaw chuck comprises jaws, the operating table is a square frame, the upper part and the lower part of the operating table are flat plates, the top of the operating table is fixedly connected with the bottom of a plane bearing, and the plane bearing is fixedly connected with the operating table. The upper portion of the plane bearing is fixedly connected with the bottom of a three-jaw chuck, the top of the operation table is rotationally connected with the three-jaw chuck through the plane bearing, the outer wall of the three-jaw chuck is fixedly connected with four fixing blocks, the four fixing blocks are evenly distributed on the outer wall of the three-jaw chuck, pressing plates are arranged on the tops of the fixing blocks, and adjusting holes are formed in the pressing plates. The top of the fixing block is in threaded connection with a pressing stud. According to the utility model, the three-jaw chuck and the pressing stud are matched with the pressing plate, so that the steel pipe and the flange can be stably fixed, and the position of the pressing plate can be adjusted according to the flanges with different sizes, so that the fixture is suitable for welding the steel pipes and the flanges with various specifications.
Owner:DALAIN FENGHE IND CO LTD

Demonstration-free welding robot dynamic energy-saving path planning method and system

The invention provides a teaching-free welding robot dynamic energy-saving path planning method and system, and relates to the technical field of industrial robos.The method comprises the steps that 1, a workpiece is scanned through a laser vision device, weld joint coordinates, obstacle information and workpiece thermal deformation data are obtained, weld joint feature points are extracted, and the weld joint feature points are obtained; establishing a mapping relation between a workpiece coordinate system and a robot base coordinate system; step 2, based on the mapping relationship, in combination with a thermal deformation prediction mechanism and sensor feedback data, implanting a dynamic response node in the initial path, calculating path point offset by using the feedback data, and generating an anti-offset path; and step 3, aiming at the anti-offset path, constructing a multi-dimensional collaborative evaluation mechanism, and carrying out synchronous adjustment and comprehensive balance on the path length, the energy consumption of the whole welding process and the welding quality parameters so as to obtain a multi-dimensional collaborative evaluation result. Weld joint deformation, clamp offset and obstacle displacement are sensed in real time, the path is dynamically planned, and the flexibility of path planning is improved.
Owner:FUJIAN MINGXIN INTELLIGENCE TECH CO LTD

Multi-robot collaborative welding operation method and system

The invention provides a multi-robot collaborative welding operation method and system. The method comprises the steps that a state space pool is obtained, and the state space pool comprises a global state space used for storing welding task information and attribute information of a to-be-machined workpiece and a local state space used for storing actual state information of a robot; based on the welding task information and the attribute information of the workpiece to be machined, the welding task is decomposed into a plurality of sub-tasks, and target state information corresponding to each sub-task is determined; and based on the matching relation between the target state information of the sub-tasks and the actual state information of the robots, the sub-tasks are distributed to the robots, and the robots are controlled to execute corresponding welding operation according to the distributed sub-tasks. According to the method, by means of a collaborative structure of a global state space and a local state space, welding task planning and an execution process are decoupled, and dynamic adaptation between the welding task planning and the execution process is achieved.
Owner:JIANGSU BEIREN ROBOT SYST CO LTD

Underwater welding robot

The invention provides an underwater welding robot which comprises two clamping mechanisms arranged in a spaced mode. The adjusting mechanisms are used for adjusting the distance between the two adjusting mechanisms; the water retaining mechanism is used for moving the annular water retaining cavity to a welding position so as to reduce the influence of water flow on welding equipment; and a vision controller. According to the underwater welding robot, the two clamping mechanisms are arranged, one clamping mechanism can be clamped on a pipeline needing to be connected and convey the pipeline to the water along with the pipeline, and the other clamping mechanism is clamped on the underwater pipeline after conveying the pipeline to the water along with the pipeline; the adjusting mechanism is arranged, so that the distance between the two clamping mechanisms can be adjusted; a water retaining mechanism is arranged, so that an annular water retaining cavity can be moved to a welding position to reduce the influence of water flow on welding equipment; and the visual controller is arranged, the pipeline connecting position can be determined underwater, the influence of water flow on welding is avoided through the water retaining mechanism, and the welding precision is high, adaptability is good, and practicability is good.
Owner:ZHEJIANG LINO JUNKE INTELLIGENT EQUIPMENT CO LTD