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2970 results about "Thermal deformation" patented technology

Cutter cutting path machining error compensation method based on online monitoring

The invention relates to the technical field of numerical control machining, in particular to a tool cutting path machining error compensation method based on online monitoring, which comprises the following steps: establishing a cutting path data model; constructing a multi-modal sensor assembly, and collecting error data in real time; establishing an error state equation to carry out error calculation; constructing a double-layer compensation mechanism; and executing the compensation instruction by adopting a real-time control system. Through real-time synchronous monitoring of the multi-mode sensor, a mixed error resolving framework and a double-layer intelligent compensation mechanism, the influence of dynamic error sources such as cutter abrasion and machine tool thermal deformation can be effectively overcome, the machining precision and the surface quality are remarkably improved, and the high-precision machining requirements in the fields of aerospace, precise instruments and the like are met.
Owner:HANGZHOU DATON SANDAI TECH CO LTD

Self-adaptive thermal compensation system and method for high-precision mounting head of chip mounter

The invention relates to the technical field of electronic manufacturing equipment, in particular to an adaptive thermal compensation system and method for a high-precision mounting head of a chip mounter, and the system comprises a temperature-deformation sensing unit, a thermal-mechanical coupling analysis unit, a dynamic compensation control unit, and a closed-loop execution unit. The temperature-deformation sensing unit collects temperature and deformation data of multiple parts of the mounting head in real time, the thermal-mechanical coupling analysis unit reconstructs a three-dimensional temperature field based on a finite element algorithm, the thermal expansion distribution quantity is dynamically calculated, the problem of rough model of traditional single-point temperature measurement is solved, and the measurement precision is improved. The dynamic compensation control unit predicts the thermal drift amount in the future 5 ms through online parameter identification and a long-short-term memory network model, a compensation strategy is adaptively adjusted in combination with the motion working condition, the closed-loop execution unit decomposes the compensation amount into displacement and torsion correction instructions, accurate offset of thermal deformation is achieved, and a whole-process thermal compensation closed loop is constructed. The precision stability of the mounting head in a complex thermal environment is improved, and the production efficiency is improved.
Owner:GUANGDONG HUAJIDA PRECISION MASCH LTD CO

3D printing model slice feature compensation method and system and medium

The invention relates to the technical field of 3D printing models, in particular to a 3D printing model slice feature compensation method and system and a medium. The method comprises the following steps that a 3D printing model is collected, a model feature skeleton is split, transverse slice features are generated, then a 3D printing environment is collected, virtual simulation is carried out, environment stress analysis is carried out on the skeleton slice features to obtain environment stress data, then deformation scale deduction and thermal deformation prediction are carried out based on the environment stress data, and a thermal deformation model is obtained. On the basis, reverse deformation simulation is carried out, deformation repair requirements are evaluated, a deformation compensation path is planned, finally, compensation simulation of a model feature skeleton is achieved, non-target deformation is analyzed, a compensation path is adjusted, and therefore the feature compensation method is optimized. According to the 3D printing model slice feature compensation method, the accuracy and quality of the 3D printing model are integrally improved.
Owner:深圳市金石三维打印科技有限公司 +3

Aluminum alloy auxiliary frame welding accurate positioning and quality control method and system

The invention provides an aluminum alloy auxiliary frame welding accurate positioning and quality control method and system. The method comprises the steps that S4, welding gun track control parameters are updated through a dynamic adjustment instruction, laser tracking data are fused to optimize the welding path angle in real time, and the accurate movement track of each section of welding seam is determined; s5, acquiring real-time thermal expansion data during welding execution, monitoring temperature field distribution of a welding seam area by adopting an optical measurement technology, and judging whether thermal deformation adjustment exceeds a preset threshold value or not; s7, micron-sized welding spot positioning operation is executed according to the stable positioning state, the dynamic path optimization result is fused to generate a final welding instruction, and consistent welding seam quality data is output; and S8, after weld joint quality data are obtained, weld joint deviation and geometric consistency are detected through a laser tracking technology, whether welding quality meets design requirements or not is judged, and a quality verification report is generated. According to the method, the precision and consistency of intelligent welding of the aluminum alloy auxiliary frame are remarkably improved.
Owner:GUANGZHOU HAOTONG INTELLIGENT TECH CO LTD

Servo position control method and system applied to engraving and milling machine

The invention relates to the technical field of program control, in particular to a servo position control method and system applied to an engraving and milling machine. The method comprises the following steps that real-time temperature data and real-time load data of lead screws of all shafts in the engraving and milling machine are obtained; collecting multi-node temperature distribution data of the engraving and milling machine; obtaining cutting force data and resonant frequency characteristic values in the engraving and milling machine; constructing a screw rod reverse clearance prediction model based on the real-time temperature data and the real-time load data of the screw rod, and generating a clearance compensation value; performing pre-compensation control before the servo position direction of each axis is changed based on the clearance compensation value to obtain a correction position instruction; and performing thermal deformation simulation on the engraving and milling machine based on the multi-node temperature distribution data to generate thermal deformation compensation amounts of all shafts. Through multi-source data fusion and intelligent control, comprehensive optimization of the servo position system of the engraving and milling machine is achieved, the machining precision, dynamic response and stability are effectively improved, and efficient and reliable operation of high-speed and high-precision machining is guaranteed.
Owner:JIANGXI JINGSHENG CHUANGKE INTELLIGENT EQUIPMENT CO LTD

Thermal deformation intelligent compensation and control method and system in metal part welding process

The invention provides a thermal deformation intelligent compensation and control method and system in a metal part welding process, and relates to the technical field of metal welding, and the thermal deformation intelligent compensation and control method comprises the following steps: obtaining a three-dimensional model and process parameters, constructing a thermal-mechanical coupling analysis model, and collecting real-time temperature and strain data; thermal deformation is predicted through a dynamic hierarchical graph structure and a bidirectional propagation neural network, optimal welding process parameters are calculated through a recursive optimizer integrating a gradient strategy and an evolution strategy based on thermal deformation deviation, accurate prediction and intelligent compensation of thermal deformation in the welding process can be achieved, and the welding quality and precision are improved.
Owner:MANSFIELD (SUZHOU) MFG CO LTD

Special-shaped curved glass laser cutting track planning method

The invention belongs to the technical field of laser processing, and particularly relates to a special-shaped curved glass laser cutting track planning method. According to the method, the instantaneous thermal effect and the historical thermal accumulation effect are subjected to coupling calculation, high-precision prediction and compensation of thermal deformation in the laser cutting process are achieved, the accuracy of the cutting track is improved, contour deviation caused by thermal deformation is avoided, and the geometric precision is improved; according to the local geometric complexity of the special-shaped curved glass, regions are divided, and differential virtual scanning layers and scanning modes are matched, so that the dynamic balance of efficiency and precision is guaranteed, the processing quality of regions with high curvature, thin walls and the like is guaranteed, the cutting speed of flat regions is increased, and the processing period is shortened; by monitoring the temperature and feeding back actual thermal historical parameters during cutting, model parameters are reversely optimized by using contour precision data after cutting is completed, so that robustness and stability are enhanced, and the yield and process reliability of laser cutting of the special-shaped curved glass are improved.
Owner:ZHONGSHAN GUANGDA OPTICAL INSTR CO LTD

Valve performance simulation and optimization method and system based on hybrid deep learning

The invention discloses a valve performance simulation and optimization method and system based on mixed deep learning, and the method comprises the steps: S1, carrying out the finite element simulation analysis of a valve, and solving through the thermosetting coupling of a multi-physics field, stress, deformation and temperature distribution data of the valve under different working conditions and maximum thermal stress and maximum thermal deformation displacement of key parts of the valve are obtained; s2, after data processing, taking stress, deformation and temperature distribution data of the valve under different working conditions as input parameters, taking maximum thermal stress and maximum thermal deformation displacement as output parameters, training a neural network model, and establishing a thermal-structural performance prediction model; s3, on the basis of a prediction result, a reference point-based non-dominated genetic algorithm is adopted, a reference point generation and self-adaptive agent model is combined, and multi-objective optimization is carried out to output an optimal parameter combination so as to adjust valve design; according to the invention, deep learning and multi-objective optimization are carried out on the finite element simulation result by using the neural network, and the valve performance prediction precision and optimization efficiency are improved.
Owner:CHINA JILIANG UNIV

PCCP welding quality intelligent real-time detection method and system

The invention provides an intelligent real-time detection method and system for PCCP welding quality, and relates to the technical field of online detection and intelligent evaluation of pipeline welding quality through machine learning. Light energy data and multi-light-source images of a spiral weld pool are collected, exposure parameters are dynamically adjusted through the energy difference of visible light near-infrared bands, and the real-time detection of the PCCP welding quality is achieved. Inhibiting strong light interference and generating a weld surface image; a stress concentration area is positioned by scanning a welding seam thermal deformation area and combining speckle pattern change, sound frequency change and the elastic characteristic of the thin-wall steel cylinder; inputting the surface image and the deformation data into a space-time convolutional neural network, fusing light energy change, image details and spatial features to construct a weld joint space structure diagram, and adaptively correcting the position of a sensor; and comparing the sinking depth of the three-dimensional point cloud reconstruction, analyzing the correlation between the sinking degree and the stress, and generating a probability thermodynamic diagram to output the pressure-bearing failure risk level, so that the probabilistic early warning of the pressure-bearing failure risk can be realized.
Owner:SHANDONG ELECTRIC POWER PIPELINE ENG +1

Numerical control machining method and system integrating thermal expansion dynamic compensation

The invention relates to the field of numerical control machining, discloses a numerical control machining method and system integrating thermal expansion dynamic compensation, and aims to solve the problem that precision is out of control due to thermal deformation in high-speed cutting of motorcycle light alloy castings. The method comprises the steps that distributed temperature and displacement sensors are arranged in a key area of a workpiece, and a temperature field and thermal expansion amount are collected in real time; constructing a local thermal deformation prediction model based on a material expansion coefficient and a geometric structure, and correcting a tool path in real time through a coordinate system dynamic offset algorithm; and an on-line measurement feedback mechanism is introduced, and model parameters are adaptively optimized, so that closed-loop compensation is realized. The system comprises a sensing module, a thermal deformation modeling and compensation calculation module, a coordinate dynamic correction module, an online measurement feedback module and a parameter adaptive updating module. Through millisecond-level dynamic compensation and closed-loop self-optimization, the size precision and form and position stability of the complex thin-wall part under the high-temperature working condition are remarkably improved, the rejection rate and cooling energy consumption are reduced, and the method is suitable for a high-precision batch machining scene.
Owner:ZHEJIANG JUNHONG MECHANICS CO LTD

Topological optimization-based lightweight design method for box-type beam structure

The invention relates to the technical field of structure optimization design, and particularly discloses a box-type beam structure lightweight design method based on topological optimization, which comprises the following steps: constructing a multi-physics field coupled three-dimensional parameterized model, and performing cross-scale analysis on integrated structure rigidity, thermal deformation, vibration mode and fatigue life to obtain a three-dimensional parameterized model; a variable density method and level set method mixed topological optimization strategy is adopted, and an initial material distribution scheme meeting the structural function integrity is generated by modeling the relationship between density and stress strain; starting a quantum genetic algorithm and deep reinforcement learning fused intelligent optimization engine; according to the method, through the multi-physics field coupled three-dimensional parameterized model, a variable density method and level set method mixed topological optimization strategy is combined, the relation between the structural lightweight target and the additive manufacturing process is effectively balanced, multi-physics field analysis of thermal response, vibration, fatigue and the like is introduced, and the structural lightweight target is obtained. And it is guaranteed that the box-type beam meets the mechanical property and other functional requirements in actual application.
Owner:XIANGTAN UNIV

Thermal-mechanical coupling simulation-based method for evaluating thermal insulation property of light regenerated building block

The invention relates to a thermal insulation evaluation method for a light recycled building block based on thermal coupling simulation, which comprises the following steps: modeling the recycled building block into a heterogeneous multiphase complex, and introducing a three-layer structure field of micro pores, mesoscopic aggregates and macroscopic blocks; a partition coupling strategy is adopted, a microstructure variability-heat flux density disturbance-stress field reconstruction causal chain is constructed, and macroscopic thermal insulation performance fluctuation caused by thermal deformation is captured; tracking a thermal stress concentration area caused by temperature difference change through thermal and force coupling simulation; analyzing the influence of a thermal stress migration path on local structure integrity, pore change and crack evolution; constructing a thermal stress and structure disturbance factor framework, and evaluating the influence degree of the structure local deformation on the thermal resistance; extracting high-dimensional feature data; establishing a heat and force characteristic space; constructing a response surface equation, and mapping a change track of the thermal insulation performance in a heat and force coupling response space; a time and structure response composite scoring system is formed, real coupling of multiple physical fields is achieved, and limitation of traditional evaluation is broken through.
Owner:CHINA CONSTR FIFTH ENG DIV CORP LTD

Control method and equipment suitable for rotary turn-over clamp of numerical control milling center

The invention discloses a control method and equipment suitable for a rotary turn-over clamp of a numerical control milling center, and relates to the technical field of numerical control machining. The clamping force is optimized through the multi-source sensing and digital twinning technology, and workpiece deformation is prevented; thermal compensation and an error transfer chain model are integrated, the turnover angle is accurately corrected, and error accumulation is restrained; real-time comparison, traceability and self-adaptive adjustment in the machining process are achieved through digital twin pre-verification and multi-sensor closed-loop monitoring; the problems of out-of-tolerance of precision and batch consistency caused by unstable clamping, thermal deformation and error transmission in multi-surface milling of high-precision parts are solved, and the precision, reliability and process adaptability of complex part machining are remarkably improved.
Owner:SICHUAN CHENGDE MACHINERY

Ship plane segmented welding multi-robot path planning system based on visual inspection

The invention discloses a ship plane segmented welding multi-robot path planning system based on visual inspection, and relates to the technical field of ship manufacturing, the ship plane segmented welding multi-robot path planning system comprises a multispectral visual inspection module which is mounted on a portal frame and comprises a laser scanning sensor and an infrared thermal imager, the system is used for collecting three-dimensional point cloud and temperature distribution data of ship plane segments in real time. According to the ship plane segmented welding multi-robot path planning system based on visual inspection, the problem of path planning misalignment caused by assembly errors, thermal deformation and complex working conditions in large ship plane segmented welding is fundamentally solved through a multispectral visual real-time perception and material self-adaption dynamic correction mechanism. A composite correction vector and space-time grid collaborative pre-judgment technology is adopted, the welding seam track precision is effectively improved, it is ensured that the weld leg size strictly reaches the standard in the high-difficulty processes such as wrap angle welding and vertical position welding of the maximum-size workpiece, the defects such as air holes and cracks are eliminated, and the rework rate and the quality risk are greatly reduced.
Owner:CHINA MERCHANTS JINLING SHIPBUILDING (JIANGSU) CO LTD +1

Workpiece airtightness detection method and system based on multi-source data fusion

The invention relates to the technical field of workpiece airtightness detection, in particular to a workpiece airtightness detection method and system based on multi-source data fusion, and the method comprises the steps: collecting the pressure fluctuation, temperature field distribution and vibration spectrum data of a workpiece through a sensor array, and executing a stepped pressure excitation process; the method comprises the following steps: dynamically configuring an inflation rate according to the heat-conducting property of a material, reversely compensating pressure based on temperature field data in a pressure maintaining stage to eliminate thermal deformation interference, and extracting a pressure attenuation rate and nonlinear characteristics, an area proportion of an abnormal low-temperature region and space aggregation of an energy abrupt change point in a vibration spectrum from compensated data; according to the method, multi-physical field features are fused, the detection precision and reliability are improved, and the method is suitable for the airtightness detection requirement in the high-precision manufacturing field.
Owner:CLP TAIRISHENG MAANSHAN TECH CO LTD

Dynamic weighing method and system with self-calibration and temperature compensation functions

The invention relates to a body weight measuring method and device with automatic calibration and temperature compensation functions, and the method comprises the steps: synchronously obtaining the surface temperature and environment temperature data of a bearing structure through a temperature sensor array; calculating a current temperature difference value between the surface temperature and the environment temperature, generating a control signal when the current temperature difference value exceeds a material thermal deformation threshold value, and calculating a surface temperature change rate; selecting a compensation mode according to the compensation control signal and the surface temperature change rate, starting a compensation process based on a closed loop verification mechanism, and correcting the original weighing value according to a temperature-drift relational database to generate preliminary compensation data; when the calculated accumulated temperature impact value reaches a set threshold value, triggering a parameter self-updating operation to obtain final weighing data; and outputting final weighing data with temperature credibility rating to an interactive interface so as to solve the problems of error accumulation and manual intervention dependence caused by temperature fluctuation in a traditional scheme.
Owner:SHENZHEN UNIQUE SCALES CO LTD

Dynamic precision compensation control method based on intelligent PCB drilling machine

The invention relates to a dynamic precision compensation control method based on an intelligent PCB drilling machine, and the method comprises the steps: collecting a dynamic parameter set in real time through a multi-source sensor group disposed on a drilling main shaft, the dynamic parameter set comprises displacement deviation caused by axial deformation of a main shaft, thermal deformation analyzed based on interlayer temperature gradient and frequency spectrum characteristics reflecting tool-material coupling vibration, and according to the multi-dimensional compensation vector and current drilling process parameters, a space trajectory correction instruction and a motion parameter optimization instruction are dynamically synthesized, so that the dynamic parameter set is obtained. Wherein the trajectory correction instruction reconstructs a real-time interpolation path through a B-spline curve, the motion controller receives a space trajectory correction instruction and a motion parameter optimization instruction, at least three times of compensation iteration are completed in a single drilling period, a linear motor and a spindle motor are driven to execute online precision compensation, and the execution delay of the compensation instruction is smaller than 2 ms.
Owner:MEIZHOU HONGYU CIRCUIT BOARD CO LTD

Intelligent multi-head welding synchronous control system

The invention relates to the technical field of control adjustment, in particular to an intelligent multi-head welding synchronous control system which comprises a data processing module, a modular cooperative control module, a load sensing module, a data transmission module, a self-adaptive pose execution module and a fault-tolerant module. The data processing module extracts three-dimensional geometrical characteristics of a workpiece through laser scanning, PID control parameters are migrated across working conditions in combination with a dynamic time warping algorithm, the inverse kinematics process is optimized, and the self-adaptive pose execution module drives phase synchronization of multiple welding heads based on a global reference trajectory and predicts and compensates thermal deformation errors through a thermal expansion coefficient. And the fault-tolerant module adopts a wavelet packet decomposition identification fault mode, and updates a historical parameter library in combination with an elastic weight algorithm. According to the method, three-dimensional space pose error accumulation caused by mechanical load fluctuation and signal asynchronization is inhibited through cooperation of multiple modules, and the welding process uniformity and the system dynamic stability are improved.
Owner:HANGZHOU SUCCESS ULTRASONIC EQUIP

Manufacturing and processing system based on artificial intelligence simulation control parameters

The invention relates to the technical field of artificial intelligence processing, in particular to a manufacturing and processing system based on artificial intelligence simulation control parameters. According to the manufacturing and processing system, three-dimensional space-time coding is carried out on vibration, temperature and deformation time-varying signals through a multi-mode sensing module; generating a composite feature body including an equipment rigidity distribution matrix, a thermal deformation gradient vector and a material residual stress tensor, and solving the problems of spatial-temporal asynchronization and physical field feature splitting of multi-source data; the parameter resolving module constructs a parameter incidence matrix based on a fractal neural network, combines dynamic constraint conditions of thermal deformation gradient vectors, performs multi-objective optimization on a rigidity distribution matrix and residual stress tensor, generates an initial parameter solution set for eliminating time-lag deviation, and breaks through the nonlinear coupling optimization bottleneck of a traditional static model; and the state dissociation module calls a historical wear feature library to construct a performance attenuation reference surface, and tool accumulated wear and instantaneous thermal deformation disturbance are synchronously inhibited through convolution operation and projection correction of a dynamic compensation factor.
Owner:GUANGZHOU LANLU INFORMATION TECHNOLOGY CO LTD

SMT patch deviation correction system linked with AOI and method thereof

The invention provides an SMT patch correction system linked with AOI and a method thereof. The SMT patch correction system comprises a stokehole AOI detection module, a stokehole AOI detection module, a multi-dimensional sensing module, an intelligent data center module, an AI decision optimization module and a process simulation verification module. According to the method, the AOI detection data in front of and behind the furnace are fused through the intelligent data center module, the mapping relation of knowledge graph associated elements, the technology and offset data is constructed, a linkage closed loop is formed, and offset source tracing and full-process dynamic deviation correction are achieved; environmental parameters such as temperature, vibration and suction nozzle pressure are collected in real time through the multi-dimensional sensing module, and the environmental parameters are standardized through an intelligent data platform and then are included into correction logic of the AI decision optimization module, so that dynamic compensation of the influence of environmental factors on the mounting precision is realized; a deep learning and reinforcement learning cooperation strategy is adopted through the AI decision optimization module, parameters are dynamically optimized and corrected in combination with thermal deformation simulation and other multi-source information of the process simulation verification module, and the adaptability to different element types and production scenes is improved.
Owner:KUNSHAN ZHENSHUN ELECTRONIC TECH CO LTD

Electric control valve actuator for military and civilian dual-purpose ship

The invention belongs to the technical field of control valve adjustment, and particularly relates to a military and civilian dual-purpose ship electric control valve actuator which comprises a target analysis module, a dynamic compensation module, a parameter transmission module, a closed loop calibration module and an emergency braking module. Valve displacement increments and initial motor rotating speed parameters are distributed for all the sub-windows, the comprehensive influence of gear return difference, thermal deformation, friction and vibration interference on valve displacement is effectively considered in the execution process of the sub-windows, a mechanism coupling compensation factor with a dynamic learning optimization mechanism is generated, displacement errors are combined to be superposed to the rotating speed parameters of the next window, and a dynamic learning optimization mechanism is generated. According to a double-layer correction framework of child window dynamic compensation and tail end closed-loop calibration, technical closed-loop from local interference suppression to global precision guarantee is achieved, an emergency braking module is additionally arranged to avoid the risk of out-of-control displacement caused by sudden load impact, and efficient and safe operation of a ship is effectively guaranteed.
Owner:WENZHOU HELI AUTOMATION INSTR CO LTD

Copper-containing maraging ultrahigh-strength steel and preparation method thereof

PendingCN119980066AThermal deformationCopper
The invention discloses copper-containing maraging ultrahigh-strength steel and a preparation method thereof, and belongs to the field of steel and iron materials. The copper-containing maraging ultrahigh-strength steel is prepared from the following chemical components in percentage by mass: 14.5 to 16.0 percent of Co, 17.0 to 18.0 percent of Ni, 6.0 to 8.0 percent of Mo, 1.0 to 1.5 percent of Ti, 0.5 to 1.0 percent of Cu, 0.5 to 1.0 percent of Al and the balance of Fe and inevitable impurities. The preparation method comprises the steps of vacuum smelting, high-temperature homogenization, forging cogging, thermal deformation and thermal treatment. According to the copper-containing maraging ultrahigh-strength steel prepared through the preparation method, under the condition that the grain size is larger than or equal to 8.0, the tensile strength of the material reaches 2800 MPa or above, meanwhile, the elongation of 7% or above is kept, and the application requirements of different fields for the ultrahigh-strength steel with the tensile strength of 2800 MPa or above can be met.
Owner:CHENGDU ADVANCED METAL MATERIALS IND TECH RES INST CO LTD

HDI micro blind hole laser drilling processing method and system

The invention discloses an HDI micro blind hole laser drilling processing method and system, and relates to the field of HDI drilling processing, CO2 laser drilling is firstly carried out on a plate, then UV laser shaping is carried out, finally quality detection is carried out, and the core is that a plurality of local datum points distributed in a matrix mode are preset on the HDI plate to be processed. In the CO2 laser drilling process, the drilling task and the positioning action of the local datum point are executed alternately through a control program. By periodically measuring the actual position of the adjacent local datum point in the machining period, the dynamic position offset generated in the area due to the heat effect can be captured in real time, and the machining coordinates of the follow-up target drilling point in the area can be corrected in real time through the offset. The continuous local dynamic compensation effectively overcomes the dynamic thermally induced deformation problem which cannot be handled by the traditional single global correction, so that the drilling precision in the large-size and high-density machining process is ensured.
Owner:RED BOARD JIANGXI CO LTD

Method for simulating temperature field and curing deformation of mold through finite element and mold optimization design method based on method

The invention discloses a method for simulating a mold temperature field and curing deformation through finite elements and a mold optimization design method based on the method. The finite element analogue simulation method comprises the following steps: firstly, modeling and simulating a mold grid; secondly, calculating equivalent thermal and mechanical parameters of the composite material by adopting a multi-scale homogenization method; then, a heat conduction model of the mold and the composite material blade is constructed and coupled with the curing dynamic model through temperature, and mold temperature distribution is simulated; and finally, establishing a mold thermal expansion and curing stress coupling model, and predicting thermal deformation and stress change of the mold. By identifying the weak area of the mold in the simulation process, the mold is optimally designed. By improving a mold temperature field distribution simulation method, optimizing a grid modeling process and introducing an accurate calculation method of equivalent material parameters, the precision of mold design and the controllability of a curing process are effectively improved, so that the problem of inaccurate mold temperature field distribution and curing deformation prediction is solved.
Owner:BEIJING COMPOSITE MATERIALS (TENGZHOU) CO LTD +1

Magnesium alloy electric drive main shell mold machining precision control method and system

The invention provides a magnesium alloy electric drive main shell mold machining precision control method and system, and belongs to the field of precision numerical control machining. The method comprises the steps that dynamic milling force, key point temperature and position signals of all shafts are synchronously collected through a multi-source sensor; a recursive least square method is adopted to identify the dynamic rigidity and damping coefficient of the tool-workpiece system on line, and the thermal deformation drift distance is calculated in combination with a temperature signal; predicting a three-dimensional deformation error vector in real time based on the dynamic model, thermal deformation and geometric errors, and constructing a space compensation field; macro motion compensation is achieved by modifying numerical control program coordinate points, and meanwhile high-frequency micro-amplitude compensation is conducted through a spindle tail end fast tool servo system. And establishing an adaptive disturbance observer to perform online estimation on unmodeled disturbance and feed-forward compensation, and realizing online self-tuning of model parameters in combination with in-situ measurement feedback. Real-time sensing, full-band dynamic compensation and closed-loop self-adaptive control of multi-source errors are achieved, and the machining precision and long-term stability of the mold are remarkably improved.
Owner:NINGBO XINGYUAN MASCH CO LTD

Workpiece machining method and system of precision automatic lathe

The invention relates to the technical field of precision automatic lathe machining, in particular to a precision automatic lathe workpiece machining method which comprises the steps that a double-spindle synchronous machining mode is adopted to achieve seamless connection of rough machining and finish machining, clamping errors are reduced, a servo motor drives a tool shaft to achieve nanoscale feeding compensation, and traditional mechanical transmission precision limitation is broken through. The integrated infrared temperature measurement module monitors the temperature of a cutting area in real time and dynamically adjusts the spraying angle and flow of cooling liquid based on machining parameters, machining thermal deformation is effectively controlled, and a dynamic weight self-adaptive interpolation model is established to balance machining efficiency and contour precision. Main shaft load, tool vibration and workpiece deformation data are collected in real time through a multi-sensor data fusion system, axial following errors are corrected through an iterative learning control algorithm, contour consistency is improved, surface defects are eliminated through a nanoscale vibration compensation mechanism, machining efficiency is improved, and machining precision is improved.
Owner:SUZHOU WUJIE PRECISION TECHNOLOGY CO LTD

Ship steel plate digital cutting and typesetting optimization method and system

The invention discloses a ship steel plate digital cutting and typesetting optimization method and system, and the method comprises the steps: collecting the morphology data of a to-be-cut steel plate, and generating a machining region model; based on the machining area model and the specification data of the target part, a deep reinforcement learning-genetic hybrid algorithm is adopted as a solving strategy, and an optimal typesetting scheme is output; generating a numerical control cutting path and a corresponding numerical control code according to the preferable typesetting scheme, and carrying out kerf gap constraint and thermal deformation compensation on the numerical control cutting path; based on the deviation between the ideal coordinates of the reference mark points in the machining area and the real coordinates of the reference mark points projected on the to-be-cut steel plate, the to-be-cut steel plate is positioned and calibrated; and executing a cutting instruction, evaluating a cutting result, and feeding back deviation data to adjust and optimize strategy parameters. On the premise of ensuring the process feasibility, limit utilization of the steel plate is achieved, the cost is reduced, the cutting quality is improved, and the method is suitable for shipbuilding scenes with various complex parts and high cutting precision requirements.
Owner:HUNAN JINHANG SHIPBUILDING CO LTD

Polyhedron machining center based on dynamic compensation and five-axis linkage

The invention relates to the technical field of numerical control machine tools, in particular to a polyhedral machining center based on dynamic compensation and five-axis linkage, which adopts an asymmetric swing shaft system design, a workbench integrates X / Y translation and C-axis rotation functions, and a cutter has Z-axis lifting and Y-axis swing capabilities (the swing range of B-axis is-30 degrees to + 120 degrees). And efficient machining of complex curved surfaces and deep cavity structures is achieved through five-axis linkage. The core innovation comprises the following steps: a temperature sensor is embedded in a main shaft bearing seat to monitor the temperature rise in real time and calculate the thermal deformation compensation amount; the vibration sensor is embedded into the cutter handle clamping mechanism, and cutting vibration is dynamically restrained; based on a tool path dynamic correction technology of an RTCP algorithm, track offset caused by multi-axis rotation is eliminated through space coordinate transformation.
Owner:YANTAI ENG & TECH COLLEGE YANTAI TECHNICIAN INST

Automatic metal weld seam tracking welding system based on machine vision

The invention relates to the technical field of metal welding automation control, in particular to a metal welding seam automatic tracking welding system based on machine vision. Comprising a data acquisition module used for acquiring initial three-dimensional geometric parameters of a welding seam and monitoring welding process parameters including welding current, arc voltage and welding speed; the thermal deformation prediction module is used for solving a weld joint thermal deformation displacement vector; the dynamic deviation evaluation module is used for calculating a dynamic deviation index; the risk grading module is used for judging the trajectory deviation risk as safety, first-level risk or second-level risk; the defect tendency prediction module is used for calculating an incomplete fusion index and a hot crack index; the comprehensive risk assessment module is used for determining a comprehensive process risk factor; and the track correction module is used for generating a corrected welding gun target track so as to carry out closed-loop correction control on the welding process. According to the method, the problem of trajectory deviation caused by thermal hysteresis and dynamic deformation is solved, and the tracking precision and stability of the welding path are remarkably improved.
Owner:NINGDE SKEQI INTELLIGENT EQUIP CO LTD

Internal circulation boiling calcining kiln air distribution plate supported by central pipe and mounting structure of internal circulation boiling calcining kiln air distribution plate

The invention discloses an internal circulation boiling calcining kiln air distribution plate and a mounting structure thereof.The air distribution plate comprises an annular air distribution plate body, a supporting center pipe and a hollow center blind island, the bottom of the center blind island extends downwards to form a sleeve, and the supporting center pipe is mounted in the sleeve; the upper end of the supporting center pipe penetrates into and is fixed in the center blind island, the lower end of the supporting center pipe penetrates out of the lower portion of the sleeve, and the annular air distribution plate body annularly sleeves and is fixed to the circumferential outer side of the center blind island; in the installation structure, the annular air distribution plate body in the air distribution plate is installed at the communication position of the internal circulation boiling calcining kiln and the air chamber. According to the invention, the influence of thermal deformation caused by thermal expansion and thermal contraction in the clinker calcining process is reduced, the high-temperature bearing capacity is high, and the uniformity of a fluidized bed layer is facilitated.
Owner:HUNAN GUZHANG NANFANG CEMENTS CO LTD +4