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4781 results about "Thermal deformation" patented technology

Automatic welding method based on three-dimensional model and machine vision and welding device based on three-dimensional model and machine vision

The invention relates to an automatic welding method based on a three-dimensional model and machine vision and a welding device based on the three-dimensional model and the machine vision, relating to the technical field of welding. An industrial camera is used for acquiring an image of a workpiece to be welded; three-dimensional match is carried out and the workpiece to be welded is positioned according to the three-dimensional model of the workpiece; a welding line is positioned according to welding line information in the three-dimensional model; the welding line is accurately positioned by using a structure optical sensor; a movement track of a welding gun is adjusted according to the accurate position of the welding line so as to accurately track and weld the welding line. According to the automatic welding method, an automatic positioning and tracking function of the welding line can be realized, and the reliability of tracking the welding line and the tracking precision are improved. The problems that the welding precision is influenced, caused by the fact that the workpiece is warped by thermal deformation in a welding process and the like are solved; the adjustment and the adaptation can be carried out very well and the welding quality is improved.
Owner:南京曼新智能科技有限公司

Rhombic internal support clamp for round pipe welding

The invention discloses a rhombic internal support clamp for round pipe welding. The rhombic internal support clamp comprises at least one rhombic internal support unit, push cylinders corresponding to the rhombic internal support units one to one, two end covers, a main shaft and a plurality of pressing back-blowing modules, wherein the main shaft is arranged at the center of a round pipe, and both ends of the main shaft are respectively fixed in the centers of the two end covers; each push cylinder is fixedly arranged on the main shaft; each rhombic internal support unit comprises a positioning ring, a movable ring and at least one rhombic supporting frame; the positioning rings fixedly sleeve the main shaft; the movable rings sleeve the main shaft and can move back and forth along the main shaft along with the pushing of the corresponding push cylinders; one pair of diagonals of each rhombic supporting frame is respectively hinged to the corresponding positioning ring and the corresponding movable ring, and the other pair of diagonals of each rhombic supporting frame is respectively hinged to two supporting platforms; at least one pressing back-blowing module is fixed on each supporting platform. According to the rhombic internal support clamp, the internal protection problem for pipe welding is solved, the quality of welds is improved, and thermal deformation is relieved.
Owner:SHANGHAI PURUIMA INTELLIGENT TECH CO LTD

Selection optimization method of numerically-controlled machine tool thermal error compensation modeling temperature measuring point combination

The invention relates to a selection method of numerically-controlled machine tool thermal error compensation temperature sensor measuring point positions. The influence of temperature measuring points at all positions on a machine tool thermal error is identified on the basis of a main factor strategy and a weight product method theory. The method comprises the specific steps that firstly, k temperature sensors are arranged at special positions of a machine tool to measure the real-time temperature values, changing along with the time, in running of the machine tool, and meanwhile thermal displacement of a main shaft arranged on a tool rest is recorded; secondly, part of temperature measuring point positions are removed according to the main factor strategy; thirdly, a BP neural network model capable of simulating changes of the thermal error is built; fourthly, the weight product method is utilized for identifying the influence of remaining measuring point positions. According to the method, the problem that in the process of numerically-controlled machine tool thermal error compensation modeling, the temperature measuring points are too many or the robustness of the compensation model is poor is solved. According to the method, temperature measuring modeling with the fewest temperature sensors is utilized for predicating the error generated by dynamic thermal deformation of the numerically-controlled machine tool, the number of the machine tool temperature measuring points is reduced, and cost is saved.
Owner:JIANGSU QIHANG CNC MASCH TOOL CO LTD +1

Powder metallurgy preparation method of carbon nanotube reinforced aluminum alloy composite material

ActiveCN103789564ARapid precipitation strengtheningReliable and efficient processMicro nanoThermal deformation
The invention provides a powder metallurgy preparation method of a carbon nanotube reinforced aluminum alloy composite material. The method comprises the following steps: pre-preparing micro-nano flake powder of an alloying component, subsequently ball-milling the powder with a carbon nanotube and spherical pure aluminum powder to prepare flake composite powder, and further performing densifying, sintering, thermal deformation processing and thermal treatment to achieve alloying so as to finally obtain the carbon nanotube reinforced aluminum alloy composite material. Uniform compounding of the matrix aluminum powder, the carbon nanotube and the alloying component can be achieved through limited ball-milling, and meanwhile dangerous elements or uneasy grinding elements such as magnesium and silicon which are high in activity and likely to combust and explode are avoided by adopting the stable and easily ground pre-alloying aluminum powder, so that the security and the reliability are improved; in addition, because of large interlayer boundary and small layer thickness distance, the flake structure is beneficial for uniformly dispersing the alloying component and forming refined dispersed separated phase. The method is beneficial for bringing the effects of composite reinforcement of carbon nanotubes and alloy reinforcement into play to the maximum extent, is energy-saving and time-saving, and is safe and feasible.
Owner:SHANGHAI JIAO TONG UNIV

Machining method of three-dimensional closed impeller

The invention relates to a machining process of an impeller of a compressor, in particular to a machining method of a three-dimensional closed impeller, which is to clamp a semi-finish turned forge piece on a five-axis linked computer numerical control machining center to perform closed channel overall milling including drilling, coarse machining, semi-precision machining, back chipping and finish machining to mill the entire impeller and impeller channels. Compared with the conventional welding method, the machining method has the advantages that: the raw materials are saved and production cost is reduced as only one entire forge piece blank is used; the working efficiency is improved greatly because fewer machining process procedures are adopted and machining speed is high; the machining quality is high as quality defects caused by thermal deformation and welding are avoided; the machined impeller has high strength and high corrosion resistance; and the machining time of the impeller is reduced and the life index of a tool is improved because the flow the overall milling machining method is optimized according to the material, structure, specification and technical requirements of the workpiece and an applicable tool is configured according to different machining process procedures.
Owner:SHENYANG BLOWER WORKS GROUP CORP +1

Implementation method of automatic compensation for thermal deformation of machine tool

The invention discloses an implementation method of automatic compensation for thermal deformation of a machine tool, which comprises the following steps: (1) establishing a three-dimensional CAD model of the machine tool; (2) actually measuring the temperature field of the machine tool; (3) establishing a thermal characteristic finite element model of the machine tool; (4) calculating and correcting a finite element temperature field model; (5) actually measuring the thermal deformation of the machine tool; (6) determining the number and positions of temperature sensors; (7) calculating and correcting a finite element thermal deformation model of the machine tool; and (8) virtually analyzing the thermal compensation finite element of the machine tool. The method corrects the finite element temperature field and the thermal deformation model of the machine tool, so that the established finite element model of the machine tool can truly reflect the practical situation of the thermal deformation of the machine tool; and thus, the invention has the advantages of high compensation precision and good stability. In the method, multiple thermal compensation testing processes on the machine tool are completed by a computer through virtual analysis, thereby shortening the development cycle and reducing the development cost.
Owner:四川普什宁江机床有限公司
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