4836 results about "Machine vision" patented technology

The invention discloses a weldment welding seam automatic detection method and device based on machine vision, and relates to the technical field of machine vision intelligent detection. The weldment welding seam automatic detection method and device based on machine vision comprises the steps that S1, surface images and forming feature data of a weldment are collected and preprocessed to construct a standardized image feature data set; s2, the boundary clearness of the weld joint is evaluated by combining the edge strength and the contour coherence, and the main contour extraction range is dynamically adjusted; s3, analyzing abnormal focusing characteristics of the candidate area, and adjusting a defect labeling range and a detection priority; and S4, integrating the boundary definition and the abnormal focusing features, analyzing the structure abnormality, and dynamically controlling and verifying a resource allocation strategy. The problems that in the weldment detection process, obvious light reflection and texture blurring phenomena exist in a heat affected area at a weld joint, a traditional image enhancement and edge extraction algorithm is difficult to stably recognize microdefects, and the credibility of a detection result is reduced are solved.

The invention relates to the technical field of machine vision, and discloses a machine vision-oriented cross-modal image-text analysis method, which comprises the following steps of: partitioning an input image to generate an image block sequence; inputting the image block sequence into a visual converter for multi-scale feature extraction, and generating target visual features; encoding the input text to generate a target text feature; inputting the target visual features and the target text features into a deep reconstruction bottleneck network for compression alignment, and generating a cross-modal compression vector; and inputting the cross-modal compression vector into a large language model to generate cross-modal decoding information, so that cross-modal redundant information can be effectively filtered, compact shared semantic representation can be learned, the information integrity of the compression process is ensured through bidirectional reconstruction verification, cross-modal semantic alignment is realized, and the method has the advantages of high efficiency and high reliability. Omnibearing cross-modal content generation from the whole to details is achieved, and the requirements of different application scenes are met.

The invention relates to the technical field of image data processing, in particular to a cable surface defect detection method and system based on machine vision. The method comprises the following steps: acquiring a surface image of a cable, and converting the surface image into a grayscale image; determining the local complexity of each pixel point; obtaining a plurality of areas of the grayscale image, performing complexity determination, and dividing each area to obtain a plurality of windows of each area; determining a contrast limit threshold value of each window; performing image enhancement by using a CLAHE algorithm to obtain an enhanced grayscale image; and carrying out cable surface defect detection on the enhanced grayscale image by using a defect detection algorithm. According to the method, the CLAHE parameters are adaptively adjusted based on local complexity, the window size and the contrast threshold are dynamically determined in combination with gray and gradient information, discontinuity is corrected and eliminated through boundary similarity, and the quality and reliability of a cable defect detection image are improved.

The invention discloses a light guide plate defect detection method and system based on a neural network, and particularly relates to the technical field of machine vision detection, and the method comprises the following steps: aiming at the problem of image instability of a light guide plate in a dynamic transmission or rotation process, continuously collecting an image sequence and extracting time domain features; and performing interference judgment in combination with the inter-frame consistency prediction coefficient and a first threshold to realize accurate identification of the abnormal image frame. For an abnormal image frame, further correcting the recognition credibility of the abnormal image frame by adopting a confidence adjustment and fusion mode, and meanwhile, introducing a frequency domain transformation and image enhancement strategy to compensate detail loss caused by motion blur; according to the method, inter-frame consistency analysis, confidence fusion regulation and control and frequency domain fuzzy recognition and compensation mechanisms are introduced, abnormal judgment and image quality restoration of the light guide plate image in the dynamic scene are realized, the recognition accuracy and stability of the neural network model on the defect type, position and confidence are improved, and the false detection and omission ratio is effectively reduced.

The invention relates to the technical field of quality detection, in particular to a product quality control method and system based on machine vision, and the method comprises the following steps: obtaining product surface image data, calculating the gray gradient value of each pixel, extracting the gray gradient change rate, recording the gradient amplitude and direction information, and generating product surface gradient data. According to the method, through pixel-level gray scale gradient calculation, the product local feature expression ability is improved, multi-scale gradient change trend analysis is combined, the accurate recognition ability of a product defect area is improved, through texture direction angle calculation and vector field construction, the direction change anomaly detection reliability is enhanced, and the direction change anomaly detection accuracy is improved based on the combination of a direction deviation accumulated value and an abrupt change threshold value. Effective identification of a structure sudden change area is ensured, adjustment is carried out for curvature continuity abnormal points, defect boundary fitting precision is optimized, defect area internal gradient distribution and boundary feature comparative analysis are carried out, accurate classification of defect types is realized, and stability and adaptability of automatic product quality detection are ensured.

The invention relates to a hydraulic engineering concrete crack intelligent identification and quantitative analysis method and system based on machine vision. The method comprises the following steps: firstly, acquiring an original image sequence of the surface of a hydraulic engineering concrete structure, classifying according to illumination intensity, shooting angle and shooting distance, extracting crack edge features through a convolutional neural network, and fusing to obtain a crack feature set; correcting illumination through adaptive histogram equalization, correcting angles and distances through geometric transformation, and combining edge detection and scale invariant feature transformation to obtain standardized geometric parameters including crack length, maximum width and the like; if the parameter exceeds the engineering safety standard threshold value, tracking a crack track through an optical flow method to calculate increment, and inputting a neural network to output a damage trend; and finally, generating a three-color risk distribution diagram by using a finite element based on the trend, extracting high-risk data to calculate a real-time evaluation value, and dynamically adjusting the monitoring frequency to generate an optimization strategy. By adopting the method, the reliability and economy of engineering safety monitoring can be remarkably improved.

The invention relates to the technical field of image data processing, in particular to a forge piece surface defect detection method and system based on machine vision. The method comprises the steps of obtaining a gray image of a to-be-detected forging surface; determining a boundary significance weight; determining a path consistency weight; screening the boundary significance weight and the path consistency weight to obtain a final weight; and carrying out local adaptive threshold segmentation on the final feature map to obtain a binary image, and carrying out defect identification on the surface of the forge piece to be detected based on a connected region in the binary image. According to the method, the boundary significance weight and the path consistency weight are constructed and are respectively used for accurately positioning defect edges and verifying structure continuity, texture interference is effectively inhibited, and false alarms are reduced; through adaptive Gabor filtering, the problem of a response blind area of a traditional method is solved, finally two weights are fused to modulate filtering response, and the accuracy of forging surface defect detection is improved.

The invention discloses a machine vision-based intelligent detection method for steel galvanized surface defects, which comprises the following steps: S1, acquiring and preprocessing a steel galvanized surface image to obtain a standardized image; s2, constructing a specular reflection probability graph according to the brightness distribution and the gradient magnitude, and calculating a reflection intensity value; s3, calculating a structure tensor matrix, determining a main direction angle and an anisotropic consistency coefficient, and generating a direction feature matrix; s4, establishing a multi-scale direction adaptive phase kernel function, and performing phase modulation in a frequency domain by adopting an improved phase stretching transformation algorithm; s5, inverse Fourier transform is executed, and a phase response matrix is extracted; s6, performing weighted fusion to obtain a comprehensive phase response diagram; and S7, setting a threshold value according to the noise variance and the statistical characteristics, executing binarization and morphological processing, and outputting a defect region and boundary coordinates. According to the invention, high-precision identification and boundary positioning of steel galvanized surface defects are realized.

The invention relates to the technical field of machine vision and perception, in particular to a ton bag lifting unmanned control system based on a binocular vision camera and a laser radar, which comprises an intelligent control unit, a lifting appliance executing mechanism, a sensing unit and a special ton bag, the sensing unit comprises a binocular vision camera and a laser radar and is used for collecting depth vision and three-dimensional point cloud information of an operation area; the intelligent control unit fuses multi-source data, locates a lifting lug by improving a weighted multi-feature fusion algorithm, plans a safety path and generates a staged instruction; the lifting appliance executing mechanism lifts and pulls a collapsed lifting lug through an electromagnetic adsorption module, a mechanical gripper module clamps the lifting lug, and reliable operation is achieved in cooperation with a verification mechanism; the special ton bag is matched with a sensing and executing module through a high-contrast color and a pre-embedded metal piece. The full-process unmanned operation is achieved, the robustness and operation safety of the complex environment are improved, and the ton bag hoisting requirements of multiple industries are met.

The invention provides a metal product surface flaw detection method and system based on machine vision, and belongs to the technical field of machine vision. The method comprises the following steps: constructing a multi-modal image data set through bright field image acquisition, dark field image acquisition and three-dimensional point cloud data acquisition of the surface of a detected metal product, and registering the multi-modal image data set; based on the registration multi-modal image data of pixel-level alignment, pixel-level defect segmentation is carried out by adopting a double-flow diffusion Transform model, and a defect segmentation map is output; and on the basis of the defect segmentation image and the registered multi-modal image data, through segmentation image binaryzation and region extraction, multi-dimensional defect feature extraction and quantification, defect classification and report generation, a final defect detection report is output, and the metal product surface defect detection method is completed. The invention effectively solves the core pain points of low precision, poor robustness and insufficient generalization ability for unknown defects in metal surface flaw detection, and provides an automatic detection method with high reliability and high precision.

The invention relates to the technical field of image processing, and discloses a packaging material printing quality detection method and system based on machine vision. The method comprises the following steps: acquiring a multispectral image sequence and three-dimensional shape data of a moving packaging and printing material under different illumination, and constructing a dynamic three-dimensional physical attribute field; generating a virtual reference image and a dynamic reference image, constructing a multi-modal reference image, carrying out space-time registration on the multi-modal reference image and the dynamic three-dimensional physical attribute field, and calculating the difference between the multi-modal reference image and the dynamic three-dimensional physical attribute field in different dimensions to generate a multi-dimensional difference quality field; each dimension difference is enhanced through local statistics, and the comprehensive defect confidence coefficient is calculated based on the enhanced dimension difference; and extracting a defect region based on the comprehensive defect confidence, generating a defect evolution sequence and a defect track, analyzing defect track characteristics, constructing a correlation model in combination with process parameter time sequence data of the printing equipment, and positioning a defect reason. According to the invention, high-precision, multi-dimensional and self-adaptive printing defect detection and traceability can be realized.

The invention discloses a bearing defect detection method and system based on machine vision and ultrasonic detection, and particularly relates to the technical field of industrial automatic detection, and the method comprises the steps: S1, a synchronous collection module: carrying out pulse triggering synchronous collection, and generating a time-space reference table; s2, a feature extraction module: performing image noise reduction segmentation and ultrasonic frequency domain decomposition, and outputting a defect feature vector; s3, a fusion identification module: performing cross-modal feature alignment fusion to generate a defect classification conclusion; s4, a size measurement module: performing contour fitting to calculate inner and outer diameters, and outputting a size deviation value; and S5, a comprehensive judgment module: carrying out threshold comparison logic judgment, and generating a multi-modal detection report. According to the method, a space-time reference is established through an encoder, images are segmented in a self-adaptive mode, features are extracted through wavelet decomposition ultrasound, feature weights are re-calibrated through a parallel network and an attention mechanism, composite defects are recognized through cross-modal fusion, comprehensive judgment is conducted in combination with dimensional deviation, and a multi-dimensional quality evaluation system is achieved.

The invention relates to the technical field of machine vision structure health monitoring, and discloses a steel structure weld fatigue cracking real-time monitoring system based on machine vision. The system comprises a space-time registration and fusion module, a multi-scale feature analysis module, a health monitoring module, a crack deduction calculation module and a regulation and control strategy generation module. Performing space-time registration and pixel-level fusion through the visual data of the plurality of image sensors to generate a synchronous multi-source image stream; a multi-level welding seam characteristic spectrum is constructed through multi-scale characteristic analysis, and a welding seam structure knowledge base is dynamically updated; the knowledge base and the real-time characteristic spectrum are used for monitoring the welding seam health state, and abnormity is recognized; deducing a crack initiation position and an evolution path in combination with historical damage data; and real-time load information is fused to pre-estimate the remaining service life, and a structural integrity regulation and control strategy is generated online. According to the invention, high-precision fusion of the multi-source visual data and active prediction of the crack trend are realized, and the monitoring accuracy and the early warning capability are improved.

The invention provides an intelligent pipe surface quality detection method and system based on machine vision, relates to the technical field of industrial automatic detection and machine vision, and aims to establish a pipe surface feature library and mark shape abnormal features. The method comprises the following steps: collecting an image of a pipe in a bright and dark composite light field, extracting gray and texture features after polarization filtering processing, reconstructing a three-dimensional point cloud covering a mortar layer and a concrete layer by matching a principal component analysis dimensionality reduction fusion feature set with a feature library, and converting the point cloud into a two-dimensional expansion graph through cylindrical projection; a mortar abnormal area and a concrete abnormal area are segmented, the hole volume is calculated through point cloud residual errors in the mortar area, and internal hollowing is detected in combination with acoustic vibration excitation and thermal response; the concrete area locates defects based on point cloud features; according to the sequence of the concrete covering process before the mortar covering process, a correlation model is constructed to match and coincide the defect sites, and the detection result is output, so that the detection automation degree and accuracy can be improved.

The invention discloses an automobile part quality detection method and system based on artificial intelligence visual inspection, and belongs to the field of artificial intelligence machine visual inspection, and the method comprises the steps: firstly, carrying out the registration of a collected RGB image and a depth image, and extracting a part region through a saliency detection network; two-dimensional key points are extracted based on an RGB region image and are matched with key points of a three-dimensional model, an initial three-dimensional attitude is obtained by adopting a PnP algorithm, iterative registration is performed with the three-dimensional model in combination with a point cloud generated by a depth image, and a fine three-dimensional attitude is obtained. And calculating a geometric transformation matrix from the part to a standard front view attitude according to the attitude, and performing attitude correction on the RGB and depth region image. And then matching the corrected image with a standard template image by using a feature detection and matching network so as to correct the position of the detection window. And finally, the three-dimensional size of the part is calculated in the corrected detection window in combination with the depth value, and tolerance judgment is carried out. And the precision, the robustness and the automation level of online detection of the automobile parts can be obviously improved.

The invention belongs to the technical field of metal surface treatment, particularly discloses an intelligent laser self-adaptive rust removal system and method based on machine vision, belongs to the field of metal surface treatment, and solves the problems that existing laser rust removal parameters are fixed, the quality is unstable, and a base material is prone to being damaged. The system comprises a central control module, and a machine vision acquisition module, a laser derusting execution module, a parameter storage module and an operation monitoring feedback module which interact with the central control module; the machine vision collects metal surface images and extracts corrosion characteristics, the central control module recognizes corrosion areas and grades through YOLOv8 and CNN algorithms, optimal laser parameters are calculated in combination with fuzzy PID, the laser rust removal execution module works according to the parameters, the operation monitoring feedback module monitors in real time to form a closed loop, and the parameter storage module stores data and supports optimization. The method comprises the six steps of initialization loading, corrosion collection and analysis, parameter calculation, self-adaptive rust removal, quality reinspection and data storage.

The invention provides a physical training posture correction method based on machine vision, which comprises the following steps: acquiring an athlete training image sequence through a multi-view image acquisition system and preprocessing the athlete training image sequence, extracting three-dimensional posture key points of a human body by utilizing a depth posture recognition model, constructing a skeleton model and calculating real-time kinematics characteristic parameters, and performing multi-dimensional comparison with standard parameters to generate a posture deviation evaluation report, thereby generating a personalized multi-modal correction feedback scheme, and establishing a personal athlete movement feature database to realize adaptive standard parameter optimization. According to the method, the training postures of athletes can be accurately recognized and corrected in real time, the training effect can be improved, sports injuries can be prevented, and training individuation and scientificity are improved.

The invention relates to the technical field of image processing, in particular to an unmanned aerial vehicle positioning method and system based on machine vision, and the method comprises the steps: obtaining a current frame image and a reference image in a real-time video stream of an unmanned aerial vehicle, generating an initial matching pair set, and calculating the structural consistency of each matching pair, the method comprises the steps of adaptively determining a screening threshold value of a current frame image based on structural consistency, determining a screening matching pair set by utilizing the screening threshold value, evaluating a positioning contribution weight of each matching pair of the screening matching pair set, executing weighted pose calculation based on the positioning contribution weights, and obtaining an instantaneous pose of an unmanned aerial vehicle in the current frame image. And inputting the instantaneous pose as an observation value into a time sequence filtering model, performing time sequence fusion in combination with a motion model of the unmanned aerial vehicle, and outputting the final pose estimation of the unmanned aerial vehicle in the current frame image so as to complete the accurate positioning of the unmanned aerial vehicle. The method improves the accuracy of unmanned aerial vehicle positioning.

The invention provides a power adapter appearance quality detection method and system based on machine vision, and particularly relates to the technical field of power adapter appearance quality detection.The method comprises the steps that a main control module controls a light source module to output an illumination condition matched with a surface material of a power adapter, and an industrial camera is triggered to collect a surface image; preprocessing the image to generate preprocessed image data; inputting the preprocessed image data into a defect identification model to extract defect features and generate a defect classification result; if the classification result contains the reflective interference mark, obtaining material information through an infrared sensor, adjusting light source parameters, and re-collecting and processing the image; otherwise, generating a quality detection signal according to a classification result, and transmitting the quality detection signal to a classification execution mechanism to separate the defective power adapter. According to the method, self-adaptive high-precision detection on a low-cost embedded hardware platform is realized, and the efficiency and the adaptability are improved.

The invention discloses an automobile seat framework machining defect detection method based on machine vision, and particularly relates to the technical field of defect detection. The method comprises the following steps: constructing a multi-angle image acquisition and edge reflection modeling module aiming at complex defects such as weld joint pseudo soldering, microcracks, hole site deviation and collapse deformation, extracting weld joint continuity, edge integrity and hole site geometric consistency characteristics by using a deep neural network, and generating a structural feature vector; defect type recognition and credibility scoring are completed through small sample anomaly modeling and Gaussian mixture model classification, sub-pixel-level coordinate labeling of defect positions is achieved in combination with a Gaussian fitting algorithm, a defect positioning map is output, traceability analysis and severity grading are conducted based on historical data comparison, and the defect positioning accuracy is improved. The method is suitable for industrial online detection and quality closed-loop control.

The invention relates to the field of defect detection, in particular to a wallpaper defect detection method and system based on machine vision. The method comprises the following steps: analyzing acquired to-be-detected wallpaper image data to obtain regional texture variance, edge density and brightness gradient indexes, and generating a scale image layer set; extracting salient edge points in each scale image and generating an edge anchor point set; analyzing the scale image layer set and the edge anchor point set to obtain a texture difference index, and generating a texture feature map set according to the edge anchor point set; processing the texture feature map set to generate a texture significance distribution map; based on the texture significance distribution diagram, main direction distribution is extracted, a direction residual error model is constructed, and a residual error diagram and a direction difference distribution diagram are generated; and establishing a region scoring matrix, and generating a wallpaper defect credibility distribution map and a defect classification image output set on the basis of the region scoring matrix. The wallpaper defect detection precision can be improved.

The invention relates to the technical field of image analysis, in particular to a cushion foaming forming quality detection method and system based on machine vision, and the method comprises the steps: collecting image data, carrying out the iterative screening of the image data, and selecting a detection sample; the method comprises the following steps: collecting a three-dimensional point cloud of a detection sample, calculating the flatness of a seat cushion by using the three-dimensional point cloud, carrying out modeling by using polarized light reflection to obtain surface cell uniformity, and carrying out feature extraction on the three-dimensional point cloud through a three-dimensional mapping model to generate a three-dimensional semantic model; extracting mechanical characteristics by using the time sequence pressure map, and generating a cushion digital model; variational self-coding is carried out on the cushion digital model, and an abnormal feature map is generated; performing information extraction and pixel-by-pixel multiplication on the abnormal feature map by using a learnable convolutional layer to generate an abnormal enhanced map; and inputting the abnormal enhancement graph and the seat cushion digital model into a multi-channel network model for final evaluation. According to the method, the image data is analyzed, and the performance of the cushion is subjected to index quantification, so that the deep detection of the quality of the cushion is realized.

The invention provides a plate edge sealing quality detection method and system based on machine vision, and the method comprises the steps: obtaining image data streams continuously collected in a plate edge sealing processing process, carrying out the light intensity change feature extraction of the image data streams, and obtaining a time sequence light variable feature matrix and a space light variable gradient map of an edge sealing region in an edge sealing image frame sequence; carrying out relevance enhancement on the time sequence optical variation characteristic matrix and the spatial optical variation gradient map through a preset characteristic enhancement model, and generating an edge sealing quality characteristic map with a space-time constraint relation; performing defect mode identification based on the edge sealing quality characteristic spectrum to obtain defect types existing in the edge sealing area of the plate and position distribution characteristics of the defects in the edge sealing image frame sequence; and generating a quality optimization instruction containing a parameter adjustment instruction according to the defect type and the position distribution characteristic, and sending the quality optimization instruction to the plate edge sealing control equipment. According to the invention, the overall precision and stability of plate edge sealing quality detection can be improved.

The invention provides a wafer defect detection method and system and electronic equipment, and relates to the technical field of machine vision, and the method fully utilizes the transformation relation between an imaging unit and an objective table in the wafer defect detection process to precisely splice strip images, thereby obtaining a high-precision wafer image, and improving the wafer detection precision. Meanwhile, an improved VAE model can be adopted to accurately obtain the defect area of the wafer to be detected from the brightness, the contrast ratio and the structural difference, high-precision recognition can be carried out on the fine defects, and therefore the problem that in the prior art, the fine defect detection effect is poor is solved.

The invention relates to the technical field of image data processing, in particular to a chemical fertilizer packaging bag damage detection method and system based on machine vision, and the method comprises the steps: obtaining a packaging bag image and environment dust concentration, calculating the transmissivity through combining with the image local texture complexity, and carrying out the dynamic dust removal enhancement through employing an atmospheric scattering model; performing complementary detection on the enhanced image by adopting a frequency domain analysis first detection model aiming at structural damage and a texture analysis second detection model aiming at unstructured defects in parallel; and finally, according to the local periodic texture intensity of the image, carrying out adaptive weighted fusion on a double-model result to obtain a final defect score, and determining damage. According to the method, the interference of dust and complex textures is effectively overcome through a whole-process self-adaptive strategy from preprocessing, detection to fusion, and accurate and robust detection of various damages is realized.

The invention discloses a machine vision-based numerical control machine tool cutter wear identification method and system, and relates to the technical field of machine vision. A numerical control machine tool cutter two-dimensional image sequence is collected, high-precision point clouds are obtained through three-dimensional reconstruction and calibration, and high-precision cutter reference three-dimensional point clouds are obtained; constructing a functional region division rule, segmenting the high-precision tool reference three-dimensional point cloud to obtain a tool functional region, and generating tool region structured reference data through geometric shape quantitative description algorithm analysis; collecting regional structured data of the cutter in different machining periods, and obtaining a shape evolution track of the cutter through space-time registration; constructing a tool wear recognition model based on the time sequence convolutional network, inputting a tool morphology evolution trajectory, and outputting a tool wear type; and collecting tool historical case data to construct a wear mechanism knowledge base, performing matching mapping on a tool wear type and the knowledge base, and generating a tool wear identification result. And based on the wear identification result, realizing the identification of the wear of the numerical control machine tool cutter.

The invention relates to the technical field of metal welding automation control, in particular to a metal welding seam automatic tracking welding system based on machine vision. Comprising a data acquisition module used for acquiring initial three-dimensional geometric parameters of a welding seam and monitoring welding process parameters including welding current, arc voltage and welding speed; the thermal deformation prediction module is used for solving a weld joint thermal deformation displacement vector; the dynamic deviation evaluation module is used for calculating a dynamic deviation index; the risk grading module is used for judging the trajectory deviation risk as safety, first-level risk or second-level risk; the defect tendency prediction module is used for calculating an incomplete fusion index and a hot crack index; the comprehensive risk assessment module is used for determining a comprehensive process risk factor; and the track correction module is used for generating a corrected welding gun target track so as to carry out closed-loop correction control on the welding process. According to the method, the problem of trajectory deviation caused by thermal hysteresis and dynamic deformation is solved, and the tracking precision and stability of the welding path are remarkably improved.

The invention provides an intelligent detection method for surface defects of a protective film based on machine vision, which comprises the following steps of: extracting stress concentration areas and touch signal attenuation characteristics from potential risks of touch response delay, and performing grouping analysis on the stress concentration areas and the touch signal attenuation characteristics, the combined attenuation trend of the optical transmittance and the touch signal attenuation is obtained; the deformation degree of the stress concentration area is recognized, the touch signal attenuation degree of the folding area is determined according to the combined attenuation trend of the optical transmittance and touch signal attenuation, and the durability of the folding screen is obtained through evaluation; and extracting early warning indexes about the screen curvature radius and the light scattering intensity defect from the attenuation trend prediction result, and generating a complete report containing the optical transmittance and the touch signal attenuation defect.

The invention relates to the technical field of intelligent detection, and discloses a high-temperature alloy casting size on-line detection system based on machine vision, and the system comprises an imaging fusion module which collects image data of a high-temperature alloy casting, carries out the pixel-level registration of infrared image data and visible light image data, and generates a multispectral fusion image. The feature extraction module performs temperature distribution analysis and brightness feature extraction based on the multispectral fusion image, generates an edge confidence map and extracts a feature point set. And the calculation module performs weighted fitting on the feature points according to the feature point set to obtain thermal state size parameters. And the thermal compensation module performs thermal compensation and geometric correction on the thermal-state size parameters to obtain cold-state size parameters. And the judgment module carries out comparison to judge whether the casting is a qualified casting. According to the invention, stable imaging and accurate registration in high-temperature radiation and strong reflection environments are realized, and the detection efficiency and the size control level of the high-temperature alloy casting are improved.

The invention relates to the technical field of large-size part three-dimensional measurement, and discloses a large-size part three-dimensional size measurement method and device based on machine vision, and the method comprises the steps: obtaining a material reflection characteristic reference data set and original point cloud data; according to the reference data set, laser power and gain are adjusted in a self-adaptive mode, and optimized scanning parameters are obtained; and performing denoising, feature extraction, region segmentation and plane fitting according to the optimized parameters and the original point cloud to obtain a high-precision geometric dimensioning result. According to the invention, high-precision, high-stability and high-efficiency three-dimensional size measurement can be realized on a large-size part made of a complex material and having a curved surface, and the three-dimensional size measurement method is obviously superior to a traditional scheme.