6087 results about "Machine vision" patented technology

The invention discloses a machine vision-based resistor disc defect online detection system and a grading method, relates to the technical field of industrial machine vision detection, and solves the defect problems in the aspects of multi-scale defect dynamic perception, cross-level feature interaction and process adaptive optimization in the prior art. According to the scheme, metal reflection interference is inhibited through Retinex illumination correction and a combined denoising model; adopting a deformable convolution kernel and cavity space pyramid pooling to realize gradient entropy driving dynamic sensing of the multi-scale defect; constructing a bidirectional cross-layer attention network to realize early fusion of high-resolution details and high-level semantics; modeling local-global feature physical association based on a graph attention network and a self-supervised message passing mechanism; integrating reinforcement learning and a memristor random calculation unit to form a closed-loop parameter optimization system; according to the method, the multi-scale defect detection precision, the cross-modal feature fusion efficiency and the system adaptive capacity under complex working conditions are remarkably improved.

The invention relates to an injection molding product defect detection method based on machine vision, which comprises the following steps: collecting material information of a to-be-detected injection molding product in real time, and dynamically matching and adjusting light source parameters according to spectral reflection characteristics of materials to ensure image collection quality; secondly, the collected images are preprocessed, edge features and texture features are extracted, a three-dimensional model is constructed through multi-view image splicing, and three-dimensional defect features are extracted; thirdly, the multi-dimensional features are input into a deep learning model, the defect probability is calculated through feature fusion and forward propagation, and whether the product has defects or not is judged; if the defect exists, further identifying the defect category, and calculating the number and size of the defect; and generating a standardized detection report based on the defect information. According to the method, the image adaptability of products made of different materials is improved through dynamic light source adjustment, the two-dimensional and three-dimensional features are fused, the defect recognition accuracy is improved, and full-process automation from qualitative judgment to quantitative analysis of the defects is achieved.

The invention discloses a weldment welding seam automatic detection method and device based on machine vision, and relates to the technical field of machine vision intelligent detection. The weldment welding seam automatic detection method and device based on machine vision comprises the steps that S1, surface images and forming feature data of a weldment are collected and preprocessed to construct a standardized image feature data set; s2, the boundary clearness of the weld joint is evaluated by combining the edge strength and the contour coherence, and the main contour extraction range is dynamically adjusted; s3, analyzing abnormal focusing characteristics of the candidate area, and adjusting a defect labeling range and a detection priority; and S4, integrating the boundary definition and the abnormal focusing features, analyzing the structure abnormality, and dynamically controlling and verifying a resource allocation strategy. The problems that in the weldment detection process, obvious light reflection and texture blurring phenomena exist in a heat affected area at a weld joint, a traditional image enhancement and edge extraction algorithm is difficult to stably recognize microdefects, and the credibility of a detection result is reduced are solved.

The invention relates to the technical field of part size detection, and discloses a part size detection method based on machine vision. The method comprises the following steps: synchronously acquiring multi-angle original image data of a to-be-detected part by using a plurality of industrial cameras; preprocessing the original image data to obtain a de-noised and enhanced standard image set; performing three-dimensional point cloud reconstruction on the set to obtain spatial point cloud model data of the part; through a spatial frequency domain registration algorithm, registering the spatial point cloud model data with a preset part standard CAD model, and outputting a difference point cloud distribution diagram; extracting a key dimension feature vector in the image, inputting the key dimension feature vector into the trained optical feature fusion model, and generating a multi-dimensional dimension deviation quantitative index; and according to the index matching process compensation parameter set, outputting a size detection decision report. The method can comprehensively capture the part features, improves the detection precision, achieves the cooperation of detection and production technologies, and is suitable for the field of part size detection.

The invention relates to the technical field of machine vision, and discloses a machine vision-oriented cross-modal image-text analysis method, which comprises the following steps of: partitioning an input image to generate an image block sequence; inputting the image block sequence into a visual converter for multi-scale feature extraction, and generating target visual features; encoding the input text to generate a target text feature; inputting the target visual features and the target text features into a deep reconstruction bottleneck network for compression alignment, and generating a cross-modal compression vector; and inputting the cross-modal compression vector into a large language model to generate cross-modal decoding information, so that cross-modal redundant information can be effectively filtered, compact shared semantic representation can be learned, the information integrity of the compression process is ensured through bidirectional reconstruction verification, cross-modal semantic alignment is realized, and the method has the advantages of high efficiency and high reliability. Omnibearing cross-modal content generation from the whole to details is achieved, and the requirements of different application scenes are met.

The invention relates to an intelligent shooting method for scene understanding and script analysis driven by a large science and technology movie and television model, and belongs to the technical field of machine vision. The method comprises the steps that script text features are extracted and decomposed to obtain plot development, emotional fluctuation and artistic style information, a reference film and television work with the maximum overall matching score is selected based on a decomposition result, and an optimal shooting strategy vector is extracted; analyzing the shot scene to generate visual features; fusing the text features and the visual features to obtain a multi-modal semantic representation, and generating a dynamic scene-task knowledge graph according to the optimized multi-modal semantic representation so as to generate a shot scheduling strategy; the shooting process is tracked, the shooting sequence and the lens application mode are monitored in real time, and when it is detected that the shooting sequence deviates, lens connection deviates or visual expression does not conform to expectation, an intelligent optimization mechanism is triggered; and when the deviation exceeds a set threshold value, a manual intervention prompt is given out. The shooting cost can be reduced, and the manufacturing efficiency can be improved.

The invention relates to the technical field of image data processing, in particular to a cable surface defect detection method and system based on machine vision. The method comprises the following steps: acquiring a surface image of a cable, and converting the surface image into a grayscale image; determining the local complexity of each pixel point; obtaining a plurality of areas of the grayscale image, performing complexity determination, and dividing each area to obtain a plurality of windows of each area; determining a contrast limit threshold value of each window; performing image enhancement by using a CLAHE algorithm to obtain an enhanced grayscale image; and carrying out cable surface defect detection on the enhanced grayscale image by using a defect detection algorithm. According to the method, the CLAHE parameters are adaptively adjusted based on local complexity, the window size and the contrast threshold are dynamically determined in combination with gray and gradient information, discontinuity is corrected and eliminated through boundary similarity, and the quality and reliability of a cable defect detection image are improved.

The invention provides an aluminum alloy surface oxidation spot defect identification method and device based on machine vision, and relates to the field of intelligent manufacturing and industrial automation, and the method comprises the steps: obtaining an aluminum alloy surface color image, and carrying out the preprocessing of the image, so as to extract a brightness component image; self-adaptive threshold segmentation of local contrast enhancement is carried out on the brightness component image, a defect area binary mask is generated, morphological connected domains are extracted according to the mask, and three basic feature indexes of the area pixel value, the contour Fourier descriptor complexity and the area gray scale standard deviation contrast of each connected domain are calculated; and extracting and marking a connected domain boundary, verifying a boundary closed topological structure, and dynamically generating a curvature-driven self-adaptive sampling point through multi-scale B-spline curvature extreme value detection. Through optical-algorithm-process three-level collaborative innovation, the curved surface reflection false alarm rate is reduced, the pinhole detection rate is increased, and the boundary precision is + / -0.2 pixel.

The invention discloses an artificial intelligence machine vision image acquisition system, and the system comprises a multi-mode perception layer which integrates a self-adaptive optical module, inhibits metal reflection, captures a visible light to short wave infrared image, and captures a motion edge; the dynamic adaptive layer adopts an illumination compensation and motion compensation module to dynamically adjust camera parameters and micro displacement compensation, feeds back an illumination trend, outputs a motion vector to the cognitive layer, generates a confrontation sample through a GAN, simulates virtual defects in combination with a physical engine, and expands training data; the cognitive reasoning layer is used for deploying a dynamic routing network, distributing computing resources according to image complexity and optimizing feature extraction efficiency; reducing data deviation through anti-fact analysis, and generating a thermodynamic diagram to explain a detection basis; and the collaborative decision-making layer is used for rapidly screening samples by edge nodes, training a global model by cloud aggregated data, automatically triggering manual rechecking when the confidence coefficient of the model is insufficient, synchronously optimizing a training set and a causal reasoning module by a rechecking result, and improving the labeling efficiency through AR assistance.

The invention provides a machine vision defect real-time detection and classification method and system based on deep learning, and relates to the field of machine vision detection.The method comprises the steps that regional enhancement weights are determined by calculating local entropy and gradient direction consistency, and regional self-adaptive enhancement is carried out; establishing a feature transfer sequence and progressively fusing features; generating and correcting a defect area probability distribution diagram; and constructing a dynamic decision matrix to calculate a comprehensive score for defect grading. According to the method, the defect detection accuracy under a complex background can be improved, false detection and missing detection are reduced, and real-time defect positioning and accurate classification are realized.

The invention relates to the technical field of shock absorber defect detection, and discloses an electric vehicle shock absorber defect detection method and system based on machine vision, and the method comprises the steps: collecting an initial image set under the irradiation of a multi-angle light source through high-resolution imaging collection equipment; performing denoising and filtering processing according to the initial image set to obtain clear image data; performing defect classification and spatial distribution analysis according to the clear image data to obtain surface feature vectors containing defect types and defect spatial distribution; carrying out vibration amplitude acquisition and phase angle measurement operation according to the surface feature vector, and carrying out spectral analysis to construct a performance parameter vector; performing data fusion according to the performance parameter vector and the surface feature vector to obtain a fusion feature; inputting the fusion features into a pre-constructed association prediction model to obtain defect prediction data; and performing defect influence degree analysis according to the defect prediction data to obtain a defect evaluation result. The method provides a basis for quality control and performance optimization of the shock absorber.

The invention discloses a light guide plate defect detection method and system based on a neural network, and particularly relates to the technical field of machine vision detection, and the method comprises the following steps: aiming at the problem of image instability of a light guide plate in a dynamic transmission or rotation process, continuously collecting an image sequence and extracting time domain features; and performing interference judgment in combination with the inter-frame consistency prediction coefficient and a first threshold to realize accurate identification of the abnormal image frame. For an abnormal image frame, further correcting the recognition credibility of the abnormal image frame by adopting a confidence adjustment and fusion mode, and meanwhile, introducing a frequency domain transformation and image enhancement strategy to compensate detail loss caused by motion blur; according to the method, inter-frame consistency analysis, confidence fusion regulation and control and frequency domain fuzzy recognition and compensation mechanisms are introduced, abnormal judgment and image quality restoration of the light guide plate image in the dynamic scene are realized, the recognition accuracy and stability of the neural network model on the defect type, position and confidence are improved, and the false detection and omission ratio is effectively reduced.

The invention discloses a power transmission line insulator defect detection method and system based on machine vision, and relates to the technical field of machine vision, and the method comprises the steps: combining a pre-trained DenseCLIP model with a YOLOv11 network, extracting an insulator image feature through a visual encoder of the DenseCLIP model, converting the insulator image feature into a visual embedded vector, and carrying out the detection of the defect of the insulator through the YOLOv11 network; constructing a text prompt according to a defect category, converting the text prompt into a language embedded vector, calculating the similarity between the vision embedded vector and the language embedded vector, generating a pixel-text matching score graph to guide YOLOv11 network learning, and constructing an insulator defect detection model; and constructing a mixed training set by using an artificial sample and a real sample, carrying out training by adopting a transfer learning staged training strategy, importing a to-be-detected insulator image into an insulator defect detection model, obtaining an enhanced feature graph and a pixel-text score graph after visual and language embedding vector fusion, and generating a final prediction result. According to the invention, the detection precision and real-time performance of insulator defects are improved, and the intelligent operation and maintenance efficiency of a power grid is remarkably improved.

The invention relates to the technical field of part detection, and discloses a part defect automatic detection method based on machine vision. The method comprises the following steps: firstly, acquiring three-dimensional geometric parameters of a target part, and matching a historical defect sample set in a visual sample library according to the three-dimensional geometric parameters; performing defect type clustering division on the set to obtain a plurality of defect type subsets; processing the subsets one by one to execute multispectral feature extraction, and obtaining a reference detection area and a defect diffusion range parameter corresponding to each defect category; utilizing defect diffusion range parameters to configure the scanning step length of the multi-stage detection network layer, and generating a plurality of scale defect feature maps; and finally, performing cross-level association fusion on the feature maps to generate a fusion defect feature map, and outputting the fusion defect feature map as a final detection result. According to the method, three-dimensional geometric features and historical data are combined, and the comprehensiveness and accuracy of part defect detection are improved through multispectral extraction, adaptive scanning and feature fusion.

The invention relates to the technical field of machine vision detection, and discloses a mobile phone shell production quality detection method and device based on machine vision. The method comprises the following steps: carrying out original multi-physical field data acquisition and space-time registration preprocessing on a mobile phone shell to be detected to obtain multi-modal standardized data; then, through surface texture region segmentation and edge contour extraction, correlation mapping of material classification and defect types is achieved, a mobile phone shell multi-modal feature vector is obtained, functional region differentiation feature fusion and injection molding process correlation reconstruction are conducted on the multi-modal feature vector, lightweight feature representation is obtained, and the mobile phone shell defect detection method is achieved. Generating an initial defect detection result through multi-class defect identification and quality grade classification; and performing defect visual feature extraction and feature comparison based on a historical qualified sample feature library to obtain defect deviation features, and generating a final quality detection result of the mobile phone shell to be detected through visual quality grade mapping. The accuracy and the process adaptability of mobile phone shell production quality detection are improved.

The invention discloses a columnar transparent part defect detection method, and relates to the technical field of optical detection and machine vision, and the detection method comprises a detection preparation stage, a detection pose configuration stage, a structured light stripe excitation stage, a machine vision detection stage, a model optimization evaluation stage, and a detection post-processing stage. According to the defect detection method for the columnar transparent part, the comprehensive performance of defect detection of the columnar transparent part is remarkably improved through the synergistic effect of coaxial pose optimization, composite structure light source design and improved YOLOv8 deep learning model; various common surface and subsurface defects in production are covered; the real-time detection requirement of an industrial production line is met through relative movement of the part and the light source and high-speed image acquisition and processing; the system has strong anti-interference capability, and can adapt to detection scenes of different materials, sizes and environmental conditions.

The invention relates to the technical field of quality detection, in particular to a product quality control method and system based on machine vision, and the method comprises the following steps: obtaining product surface image data, calculating the gray gradient value of each pixel, extracting the gray gradient change rate, recording the gradient amplitude and direction information, and generating product surface gradient data. According to the method, through pixel-level gray scale gradient calculation, the product local feature expression ability is improved, multi-scale gradient change trend analysis is combined, the accurate recognition ability of a product defect area is improved, through texture direction angle calculation and vector field construction, the direction change anomaly detection reliability is enhanced, and the direction change anomaly detection accuracy is improved based on the combination of a direction deviation accumulated value and an abrupt change threshold value. Effective identification of a structure sudden change area is ensured, adjustment is carried out for curvature continuity abnormal points, defect boundary fitting precision is optimized, defect area internal gradient distribution and boundary feature comparative analysis are carried out, accurate classification of defect types is realized, and stability and adaptability of automatic product quality detection are ensured.

The invention relates to a hydraulic engineering concrete crack intelligent identification and quantitative analysis method and system based on machine vision. The method comprises the following steps: firstly, acquiring an original image sequence of the surface of a hydraulic engineering concrete structure, classifying according to illumination intensity, shooting angle and shooting distance, extracting crack edge features through a convolutional neural network, and fusing to obtain a crack feature set; correcting illumination through adaptive histogram equalization, correcting angles and distances through geometric transformation, and combining edge detection and scale invariant feature transformation to obtain standardized geometric parameters including crack length, maximum width and the like; if the parameter exceeds the engineering safety standard threshold value, tracking a crack track through an optical flow method to calculate increment, and inputting a neural network to output a damage trend; and finally, generating a three-color risk distribution diagram by using a finite element based on the trend, extracting high-risk data to calculate a real-time evaluation value, and dynamically adjusting the monitoring frequency to generate an optimization strategy. By adopting the method, the reliability and economy of engineering safety monitoring can be remarkably improved.

The invention relates to the technical field of image processing, and discloses a machine vision-based rare metal processing quality detection method, which comprises the following steps of: acquiring a multispectral polarization image and a surface normal graph of a to-be-detected workpiece; reconstructing a three-dimensional mesh model on the surface of the workpiece, and mapping pixel information of the multispectral polarization image into multidimensional physical attributes of vertexes on the three-dimensional mesh model; extracting depth features of the surface of the machined part by adopting a graph convolutional neural network; the depth features are input into a segmentation decoder and a normalized stream model in parallel, and a defect probability graph and a likelihood graph are generated; performing joint judgment on the defect probability graph and the likelihood graph; and extracting geometric information and multi-dimensional physical attributes corresponding to the judged defect area, and inputting the geometric information and the multi-dimensional physical attributes into a defect classifier to determine the type of the defect. According to the method, known defect types can be accurately identified, novel defects which are not learned can be effectively detected, and the generalization ability and robustness of detection are greatly enhanced.

The invention relates to the technical field of image data processing, in particular to a forge piece surface defect detection method and system based on machine vision. The method comprises the steps of obtaining a gray image of a to-be-detected forging surface; determining a boundary significance weight; determining a path consistency weight; screening the boundary significance weight and the path consistency weight to obtain a final weight; and carrying out local adaptive threshold segmentation on the final feature map to obtain a binary image, and carrying out defect identification on the surface of the forge piece to be detected based on a connected region in the binary image. According to the method, the boundary significance weight and the path consistency weight are constructed and are respectively used for accurately positioning defect edges and verifying structure continuity, texture interference is effectively inhibited, and false alarms are reduced; through adaptive Gabor filtering, the problem of a response blind area of a traditional method is solved, finally two weights are fused to modulate filtering response, and the accuracy of forging surface defect detection is improved.

The invention provides an electric instrument table intelligent control method based on multi-modal perception and model prediction, and relates to the technical field of electric instrument tables, and the method comprises the steps: obtaining high-precision environment perception data through a multi-modal sensor fusion technology, and constructing a dynamic three-dimensional map to recognize an instrument and an obstacle; the system drives the multi-degree-of-freedom mechanical arm to move efficiently through optimal path planning based on model prediction control, the operation period is remarkably shortened, the overall operation efficiency and throughput capacity are improved, meanwhile, potential collision and abnormal stress are monitored in real time in the grabbing and placing process, an intelligent obstacle avoidance and safe shutdown mechanism is started, and the safety of the robot is improved. According to the method, the robustness and safety of system operation are greatly improved, a flexible grabbing strategy is integrated for precious fragile instruments, lossless operation is achieved through real-time force feedback, high-value samples are effectively protected, finally, through machine vision verification and online optimization, the system can continuously conduct self-learning, the operation precision is continuously improved, and the success rate is continuously increased. And the self-adaptive performance is improved.

The invention discloses a metal structural part surface damage identification method based on machine vision, and belongs to the field of machine vision, and the method comprises the steps: obtaining reference image data with known damage features, carrying out the preprocessing, analyzing the change trend of a system detection state, and judging whether there is a deviation correction demand or not. And if the deviation exists, carrying out geometric correction processing on the lens distortion error to obtain a corrected reference image. Further separating the real change of the damage from the system deviation, and combining low-resolution and high-resolution detection to obtain the distribution data of the suspected damage area and the specific characteristic parameter data of the damage. According to the method, quantitative data of damage levels are obtained through automatic classification, detection differences among multiple devices are calibrated, visual presentation information of damage positions and levels is generated, and finally camera parameters and algorithm thresholds for subsequent detection are optimized and adjusted, so that high-precision damage detection and evaluation are realized.

The invention discloses a machine vision-based intelligent detection method for steel galvanized surface defects, which comprises the following steps: S1, acquiring and preprocessing a steel galvanized surface image to obtain a standardized image; s2, constructing a specular reflection probability graph according to the brightness distribution and the gradient magnitude, and calculating a reflection intensity value; s3, calculating a structure tensor matrix, determining a main direction angle and an anisotropic consistency coefficient, and generating a direction feature matrix; s4, establishing a multi-scale direction adaptive phase kernel function, and performing phase modulation in a frequency domain by adopting an improved phase stretching transformation algorithm; s5, inverse Fourier transform is executed, and a phase response matrix is extracted; s6, performing weighted fusion to obtain a comprehensive phase response diagram; and S7, setting a threshold value according to the noise variance and the statistical characteristics, executing binarization and morphological processing, and outputting a defect region and boundary coordinates. According to the invention, high-precision identification and boundary positioning of steel galvanized surface defects are realized.

The invention discloses a body-in-white welding seam recognition and automatic welding method based on a machine vision technology, particularly relates to the technical field of computer vision and image processing, and is used for solving the problem of welding seam track recognition accuracy caused by insufficient processing capability of an existing three-dimensional vision recognition method on incomplete and uncertain point cloud data. Through the steps of multi-view point cloud acquisition and registration, probabilistic confidence evaluation, region growth of track continuity constraint, multi-track fusion optimization and the like, accurate identification of a body-in-white welding seam track under a complex working condition is realized; firstly, multi-view point cloud data are obtained, probabilistic registration is carried out to generate a confidence evaluation result, then candidate tracks are generated based on confidence weighting and semantic constraint, finally, an optimal track is generated through intelligent optimization and converted into a welding instruction which can be executed by a robot, and the accuracy and robustness of weld joint recognition are effectively improved.

The invention relates to the technical field of machine vision and perception, in particular to a ton bag lifting unmanned control system based on a binocular vision camera and a laser radar, which comprises an intelligent control unit, a lifting appliance executing mechanism, a sensing unit and a special ton bag, the sensing unit comprises a binocular vision camera and a laser radar and is used for collecting depth vision and three-dimensional point cloud information of an operation area; the intelligent control unit fuses multi-source data, locates a lifting lug by improving a weighted multi-feature fusion algorithm, plans a safety path and generates a staged instruction; the lifting appliance executing mechanism lifts and pulls a collapsed lifting lug through an electromagnetic adsorption module, a mechanical gripper module clamps the lifting lug, and reliable operation is achieved in cooperation with a verification mechanism; the special ton bag is matched with a sensing and executing module through a high-contrast color and a pre-embedded metal piece. The full-process unmanned operation is achieved, the robustness and operation safety of the complex environment are improved, and the ton bag hoisting requirements of multiple industries are met.

The invention provides a hull surface defect detection system based on machine vision, and relates to the technical field of data processing. The image correction module is used for carrying out illumination equalization processing and geometric distortion correction; the region construction module is used for identifying a defect-free stable region and generating reference region data which comprises a brightness model and a texture model; the candidate generation module is used for detecting a region where texture interruption or abnormal bright spots exist locally to form candidate defect data, and the candidate defect data comprise pixel positions and local contrast parameters; the stability judgment module is used for carrying out projection matching in the multiple frames of images and simultaneously carrying out joint comparison with the brightness model and the texture model of the reference area data to form real defect data and false defect data; the result output module is used for generating a detection result containing defect coordinates, defect contours, image frame numbers and interference sample prompts; the accuracy of hull surface defect detection is improved.

The invention provides a metal product surface flaw detection method and system based on machine vision, and belongs to the technical field of machine vision. The method comprises the following steps: constructing a multi-modal image data set through bright field image acquisition, dark field image acquisition and three-dimensional point cloud data acquisition of the surface of a detected metal product, and registering the multi-modal image data set; based on the registration multi-modal image data of pixel-level alignment, pixel-level defect segmentation is carried out by adopting a double-flow diffusion Transform model, and a defect segmentation map is output; and on the basis of the defect segmentation image and the registered multi-modal image data, through segmentation image binaryzation and region extraction, multi-dimensional defect feature extraction and quantification, defect classification and report generation, a final defect detection report is output, and the metal product surface defect detection method is completed. The invention effectively solves the core pain points of low precision, poor robustness and insufficient generalization ability for unknown defects in metal surface flaw detection, and provides an automatic detection method with high reliability and high precision.

The invention relates to the technical field of image processing, and discloses a packaging material printing quality detection method and system based on machine vision. The method comprises the following steps: acquiring a multispectral image sequence and three-dimensional shape data of a moving packaging and printing material under different illumination, and constructing a dynamic three-dimensional physical attribute field; generating a virtual reference image and a dynamic reference image, constructing a multi-modal reference image, carrying out space-time registration on the multi-modal reference image and the dynamic three-dimensional physical attribute field, and calculating the difference between the multi-modal reference image and the dynamic three-dimensional physical attribute field in different dimensions to generate a multi-dimensional difference quality field; each dimension difference is enhanced through local statistics, and the comprehensive defect confidence coefficient is calculated based on the enhanced dimension difference; and extracting a defect region based on the comprehensive defect confidence, generating a defect evolution sequence and a defect track, analyzing defect track characteristics, constructing a correlation model in combination with process parameter time sequence data of the printing equipment, and positioning a defect reason. According to the invention, high-precision, multi-dimensional and self-adaptive printing defect detection and traceability can be realized.