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316 results about "Micro defects" patented technology

Device and method for detecting micro defects on bright and clean surface of metal part based on machine vision

The invention relates to a device and method for detecting micro defects on the bright and clean surface of a metal part based on machine vision. The device comprises an imaging, positioning and adjusting mechanism and a processing unit, wherein the imaging, positioning and adjusting mechanism comprises a base plate, a guide rod, a fixed support, a sliding support, a stepping motor, a CCD (Charge Coupled Device) camera, a telecentric lens and parallel light sources, wherein the imaging and coaxial lighting of the CCD camera are primarily adjusted; an image collection card, an industrial personal computer, an equipment control card and an alarm are electrically connected in the processing unit and are used for collecting, transmitting, storing, processing, displaying and alarming image. The method comprises coaxial lighting adjustment and image processing, wherein coaxial lighting adjustment comprises the steps of triggering the equipment control card via software of the industrial personal computer to drive the stepping motor, and adjusting the rotating angles of the parallel light sources until the coaxial lighting condition is satisfied; and image processing comprises the steps of detecting defects on the internal surface of the detected part, respectively detecting large and small defects on the outer edge on the surface of the detected part, displaying the processing images in real time and judging the results.
Owner:安徽中科智能高技术有限责任公司

Material mechanical property in-situ testing system and method in dynamic and static load spectrum

The invention relates to a material mechanical property in-situ testing system and method in a dynamic and static load spectrum, and belongs to the field of mechanical tests. The system integrates the following functions: a static testing function of biaxial drawing and shearing in an orthogonal plane, a shearing static testing function, a double shaft pull-pull mode fatigue testing function, and a static/dynamic press testing function. A complicated static/dynamic load spectrum can be established. Multi-mode composite load mechanical property evaluation can be performed on a film material or a block material, for example: high-cycle fatigue tests based on double-shaft pre-stretching load and impact press tests based on double-shaft stretching-shearing pre-load. At the same time, special defects are pre-fabricated on the central area and cross shaped arm area of a test piece; the analysis functions of a variable-zoom optical imaging system or a digital speckle strain analysis system can be utilized; the provided system and method can also be used to research the deformation behavior and cracking expansion rules of micro defects in a component under a multi-dimensional stress, and an evaluation tool is provided for performance degradation rules of products and optimized preparation method of materials.
Owner:JILIN UNIV

Dual-heater mobile-heat-shield type Czochralski crystal growing furnace

The invention discloses semiconductor material growing equipment, and in particular relates to a Czochralski crystal growing furnace for semiconductor single crystal growth. In the invention, the downward motion of a heat shield is used to replace the upward motion of a crucible, so that the crucible can only rotate and not ascend any more, thus, one degree of freedom is reduced and the system complexity is decreased; by adopting dual heaters respectively located at the bottom and the side face of the crucible respectively to control the growth of a crystal by aiming at different stages respectively, the temperature gradient control of the crystal and melt is more convenient; the relative positions between the crucible and the heaters are kept parallel and unchanged, and the heat radiation of the heaters is directly used for baking the crucible, so that the heat transfer efficiency is greatly improved in comparison with that in a traditional method in which the crucible in the traditional single crystal furnace is constantly away from a heating zone; and a flow guiding cylinder is used for guiding argon gas to carry out enhanced heat exchange on the crystal, so that an convection vortex of the argon gas above the melt is inhibited, thus, impurities and micro-defects in the crystal are favorably reduced and the consumption level of the argon gas is decreased.
Owner:JIANGSU UNIV

Machine-vision-based method and device for intelligently detecting surface micro-defects of product

InactiveCN104237252ASolve onlineSolve real-time detectionOptically investigating flaws/contaminationGratingMachine vision
The invention discloses a machine-vision-based method and a machine-vision-based device for intelligently detecting surface micro-defects of a product. The device comprises a first conveying belt, a second conveying belt, a third conveying belt and a conveying belt driving device, wherein the conveying belt driving device is controlled by a PLC (Programmable Logic Control) system; photoelectric sensors are correspondingly arranged on both sides of the three conveying belts; a coaxial light source and a camera A are arranged on the second conveying belt; the camera A is connected with an image acquisition card, an industrial personal computer, a DAQ (Data Acquisition) card and the PLC system; a non-uniform light source composed of a grating and a parallel light source is arranged above the third conveying belt; a camera B is arranged above the side of the third conveying belt and connected with the image acquisition card; a servo motor of the parallel light source is connected with the PLC system; a defective product elimination unit is arranged at the side edge of the tail of the third conveying belt. By the cooperation of two stations, fine defects can be detected efficiently and accurately, and particularly, the effect of detecting the surface defects of mirror-surface-like products through the grating and the non-uniform light source at the second station is excellent.
Owner:SOUTH CHINA UNIV OF TECH +1

Vertical pulling silicon single crystal growing furnace with water-cooling jacket

The invention relates to a device for preparing silicon single crystal and aims at providing a vertical pulling silicon single crystal growing furnace with a water-cooling jacket. The growing furnace comprises a heater, a quartz crucible and a heat insulating device. The above of the quartz crucible is provided with a thermal shielding device which guards a single crystal rod lifting region; the tube-shaped water-cooling jacket is arranged between the thermal shielding device and the single crystal rod lifting region; and the water-cooling jacket is a hollow jacket device, the interior of which is a channel for cooling water to flow and provided with a water inlet pipe and a water outlet pipe. The newly grown high temperature part of the single crystal rod is cooled by the water-cooling jacket, and large temperature difference ensures the single crystal rod to dissipate heat rapidly, and the growing speed of the single crystal rod can increase nearly one time. As the heat on the growing interface of the single crystal rod can be led away by the single crystal rod, the power consumption of the heater can be reduced greatly and the micro defect of the crystal can be reduced. If the temperature of the used cooling water is lower, the cooling effect is better.
Owner:ZHEJIANG JINGSHENG MECHANICAL & ELECTRICAL

Surface treatment method and texturing method for diamond wire cutting silicon wafers

The invention discloses a surface treatment method and a texturing method for diamond wire cutting silicon wafers. The surface of a diamond wire cutting silicon wafer is covered with an amorphous silicon layer caused by cutting, and line marks are densely distributed on the surface of the diamond wire cutting silicon wafer. The surface treatment method comprises the following steps: cleaning and pre-treating a diamond wire cutting silicon wafer; putting the cleaned and pre-treated diamond wire cutting silicon wafer in mixed solution containing metal ions, oxidizing agent and etching agent, and carrying out metal ion adhesion, SiO2 generation through oxidation, and catalytic chemical etching reaction in sequence; cleaning the etched silicon wafer with first cleaning fluid, second cleaning fluid and deionized water respectively, and removing metal particles, an oxide layer and chemical residues on the surface of the silicon wafer; and cleaning the silicon wafer to obtain a silicon wafer which has no line marks and contains a micro-defect amorphous layer. According to the invention, a diamond wire cutting silicon wafer can be effectively textured through a regular process, and the conversion efficiency of a crystalline silicon solar cell prepared with the textured silicon wafer is improved.
Owner:JIA XING SHANGNENG PHOTOVOLTAIC MATERIALS SCI & TECH CO LTD

An Adaptive Optics Micro Perimeter

InactiveCN102283633AReduce stimulus redundancyFacilitate the detection of subtle visual field defectsEye diagnosticsPupil diameterDisease
An adaptive optics microperimetry, infrared beacon emits infrared light to the pupil of the subject, the Hartmann wavefront sensor measures the wavefront aberration of the human eye carried by the reflected light of the fundus, and the computer calculates the control voltage based on the measured aberration , driving the wavefront corrector to correct the aberration of the human eye. After the aberration correction is completed, the fixed optotype for fixing the line of sight of the examinee and the optical stimulation optotype for providing optical stimulation to the fundus of the examinee are displayed at a plurality of predetermined positions on the stimulus optotype display device. The pupil camera uses the infrared light emitted by the infrared light source in front of the eye to capture the subject's human eye pupil image and calculate the pupil diameter. The computer controls the change of the optical stimulus visual target according to the change of the subject's pupil diameter, and measures the subject's field of vision. The invention has high reliability, reduces the stimulus redundancy caused by the aberration of the human eye in the visual field test, is beneficial to discover early micro-perspective defects, and provides a powerful tool for the evaluation of the micro-perspective defects of the human eye and the diagnosis of related diseases.
Owner:INST OF OPTICS & ELECTRONICS - CHINESE ACAD OF SCI +1

Multi-axis linkage mechanical device used for finely repairing micro-defects on surface of optical element

The invention provides a multi-axis linkage mechanical device used for finely repairing micro-defects on a surface of an optical element and relates to a mechanical device for repairing the optical element. The mechanical device is used for solving the problem of the growth of micro-defects generated during a high-energy beam intense laser targeting process of the optical element. A vertical element is vertically mounted on a plate base; an X-axis linear unit is mounted on the plate base; the X-axis linear unit is connected with a Y-axis linear unit through an XY linear unit connector; the Y-axis linear unit is connected to a C-axis rotating unit through two connectors; an operating platform is mounted on the C-axis rotating unit; a fixture body is mounted on the operating platform; a Z-axis linear unit is mounted on the vertical element; the Z-axis linear unit is connected to a B-axis rotating unit through two connectors; a spindle connector is mounted on the B-axis rotating unit; an electric spindle clamping fixture is mounted between a first spindle clamping element and a second spindle clamping element; and a CCD (Charge Coupled Device) tool setter and a monitoring device are mounted on a main mounting surface of the vertical element. The multi-axis linkage mechanical device is used for repairing the surface of the optical element.
Owner:HARBIN INST OF TECH

Defect defecting method based on wide frequency band ultrasonic phase array

The invention discloses a defect defecting method based on a wide frequency band ultrasonic phase array, which is applied to an ultrasonic phase array transducer consisting of multiple array elements. The defect defecting method comprising the steps of: exciting by multiple array elements by adopting modulation codes, transmitting modified big-timewidth and big-bandwidth linear frequency modulation signals at a transmitting end, gathering the linear frequency modulation signals at a focal point and reflecting the signals; receiving the reflected signals at a receiving end by each array element and distributing the delayed and corrected signals within a same time window range; and implementing matched-filtering within a frequency domain according to the reflected signals received by each array element, coherently combining the matched-filtered signals within the frequency domain to obtain bandwidth signals within the frequency domain, and implementing inverse fast Fourier transform, thus obtaining time domain pulse compression signals. By virtue of the method, the bandwidth of the transmitted signals can be increased and the pulse compression signals with high resolution can be obtained, so that micro defects can be accurately detected.
Owner:INST OF ACOUSTICS CHINESE ACAD OF SCI

Visual detection method for micro-defects on surface of magnetic tile

The invention provides a visual detection method for micro-defects on the surface of a magnetic tile. The method comprises the steps of reading a magnetic tile image, detecting magnetic tile image defects, obtaining a defect region K of the magnetic tile image, and judging whether or not the area of the defect region K is greater than a first set value; detecting the magnetic tile image defects, obtaining a second-class defect effect map of the magnetic tile image, and judging whether or not the length of the second-class defect effect map is greater than a second set value; detecting the magnetic tile image defects, obtaining a circular degree of a communication domain pixel of an edge detection image Q' of the magnetic tile image, and judging whether or not the circular degree of the communication domain pixel of the edge detection image Q' is greater than a third set value, wherein whether or not the defects of the magnetic tile belong to three types can be judged through the threejudgement processes. The visual detection method for the micro-defect on the surface of the magnetic tile is high in adaptability to illumination changes and magnetic tile type changes; various different types of defects of the magnetic tile can all be detected; compared with magnetic tile defect images obtained by means of traditional methods, the magnetic tile defect image obtained by means of the method is clearer and more accurate.
Owner:ZHEJIANG SCI-TECH UNIV
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