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8288 results about "Heat treated" patented technology

Heat Treating. Heat Treatment is a method of controlled heating and cooling of metals to alter their mechanical and physical properties without changing the product shape. The technique involves the use of heating or chilling, usually to extreme temperatures, to attain a desired result, such as - hardening or softening of a metal.

Irregular metal forge piece heat treatment method and system

The invention relates to the technical field of metal forge piece machining, in particular to an irregular metal forge piece heat treatment method and system.The irregular metal forge piece heat treatment method comprises the steps that firstly, temperature compensation partitions are divided according to geometrical characteristics, and stepped preheating is implemented to establish a uniform basic temperature field; then, the heat preservation time of each subarea is independently regulated and controlled in the austenitizing stage, and sufficient transformation of a thick-wall area structure and control over the grain size of a thin-wall area are both considered; in the quenching process, partition strength adjustment is carried out based on a preset cooling map, and cooling parameters are dynamically optimized through real-time feedback; and finally, according to the residual stress distribution, carrying out partition stepped tempering. The heating and cooling uniformity is remarkably improved through partition dynamic temperature management, and the structure difference and thermal stress concentration caused by section sudden change are effectively inhibited; the microstructure is ensured to be uniform and stable through austenitizing control; the hardenability and the deformation resistance are balanced through a differential cooling strategy; and directional reduction of residual stress is achieved through an intelligent tempering mechanism, and the cracking risk is greatly reduced while the comprehensive mechanical property is improved.
Owner:ZIGONG GONGFENG FORGING MFG

Stainless steel strength and toughness collaborative optimization method and system based on heterogeneous integration

The invention belongs to the technical field of steel and iron material design, and discloses a stainless steel strength and toughness collaborative optimization method and system based on heterogeneous integration, and the method comprises the steps: constructing a database of stainless steel components, process parameters and mechanical properties; according to the database, establishing a stacked heterogeneous integration model; quantizing contribution weights of input variables of the stacked heterogeneous integrated model to mechanical properties based on an SHAP method, identifying key factors, and setting a multi-target strength and toughness collaborative optimization index to guide an optimization direction; optimal components and processes are screened according to SHAP analysis, a sample is prepared through vacuum melting, hot rolling and heat treatment, the performance is verified according to the ASTM standard, and a final optimization scheme is determined; and a cross-scale digital twinborn verification system is constructed, and collaborative optimization of alloy components, process and macroscopic performance is realized. According to the method, the problems of low efficiency and insufficient generalization ability of a single model of a traditional trial and error method are solved, and an efficient and explainable intelligent optimization scheme is provided for development of high-performance stainless steel.
Owner:TAIYUAN UNIVERSITY OF SCIENCE AND TECHNOLOGY

Hot-rolled wire rod for 2230 MPa grade stranded wire and manufacturing method of hot-rolled wire rod

ActiveCN121046731AWire rodMolten salt
The invention relates to a hot-rolled wire rod for a 2230 MPa grade stranded wire and a manufacturing method of the hot-rolled wire rod, after a Cr-Nb-Al high-carbon component design is rolled and spun into a wire rod, the wire rod is subjected to online molten salt isothermal toughening treatment, so that the wire rod is firstly subjected to front-section molten salt treatment and enters a sorbite phase region from an austenite state to form a structure taking a sorbite structure as a main structure; and then carrying out rear-section molten salt treatment, reducing the circulation volume of molten salt, promoting the unconverted retained austenite to be continuously converted into sorbite, carrying out isothermal tempering, promoting fusing of a part of sorbite lamellar layers, and finally carrying out slow cooling through a roller way, so as to prepare the hot-rolled wire rod of which the microscopic structure comprises a mixed structure consisting of tempered sorbite, ferrite and fused sorbite, the material cost can be controlled, the tensile strength is 1513-1563 MPa, the percentage reduction of area is 31%-36%, and the structure uniformity and the production efficiency are both considered, so that off-line heat treatment is avoided during stranded wire manufacturing, and the drawing pass and the cracking risk are reduced.
Owner:JIANGSU YONGGANG GROUP CO LTD +1

3D printing layered honeycomb sandwich panel and processing method thereof

The invention discloses a 3D printing layered honeycomb sandwich panel and a processing method thereof. The processing method comprises the steps that a digital forming platform is constructed, process parameters are initialized, a functional interface layer is laid on a printing substrate in advance, a three-dimensional model is generated, and the printing substrate is divided into a plurality of gradient areas; collaborative printing of a lower panel structure is executed, and a composite panel base body is formed by adopting a multi-nozzle alternate deposition process; according to the characteristics of the divided gradient areas, honeycomb units are formed layer by layer by dynamically controlling printing rheological parameters, and a gradient honeycomb core layer is constructed; the cooperative growth of the upper panel and the gradient honeycomb core layer is realized by adopting a rotary incongruous printing strategy; the performance of the core layer material is regulated and controlled through a multi-stage heat treatment process, and the functional interface layer is activated to obtain the honeycomb sandwich panel; according to the honeycomb sandwich board, the mechanical property customized distribution of the honeycomb core layer is realized, the surface-core interface bonding strength is improved by combining the directional activation mechanism of the micro interlocking structure and the functional interface layer, and the honeycomb sandwich board with high mechanical property and thermal stability is provided.
Owner:FOSHAN SHANGCHENG SANDWICH PANEL CO LTD

Integrated preparation method of SiC-based composite material environment barrier coating

The invention discloses an integrated preparation method of a SiC-based composite material environment barrier coating in the technical field of aviation thermal structure materials, which comprises the following steps: cleaning a substrate, carrying out vacuum impregnation of phenolic resin and curing, coating Si slurry to form a bonding layer, coating rare earth silicate slurry to form a barrier layer, and drying to obtain the SiC-based composite material environment barrier coating. And finally carrying out high-temperature heat treatment in an inert atmosphere. According to the method, through an integrated slurry coating and gradient curing process, the performance of a base body is protected, and meanwhile efficient preparation of the coating is achieved; by adopting an integrated slurry coating and gradient curing technology and combining with an optimized medium-temperature sintering process, the matrix performance is effectively protected while the compactness of the coating is ensured, the bonding strength and interface stability of the coating are improved through the design of the phenolic resin transition layer and the silicon bonding layer in cooperation with the rare earth silicate barrier layer, and the bonding strength of the coating is improved. And the coating shows excellent protection performance in a high-temperature corrosion environment.
Owner:YANGZHOU PINGHANG AVIATION POWER TECH CO LTD +1

Automatic laser welding method and system for aluminum alloy battery shell

The invention provides an aluminum alloy battery shell automatic laser welding method and system.The method comprises the steps that firstly, three-dimensional geometric data and contact position coordinates of the surface of a shell are obtained through a laser scanner, a digital model is constructed, then contact material characteristics are extracted, and initial welding parameters are determined; a real-time visual system and an ultrasonic sensor are used for correcting the position of a welding head, stable contact is established, energy distribution is optimized according to the heat conductivity and the geometrical shape of a material, preheating treatment is executed, in the welding process, temperature changes are monitored through infrared thermal imaging, laser parameters are adjusted, stable penetration depth is kept, and finally the quality of a welding seam is evaluated through air tightness detection. By means of multi-sensor fusion and self-adaptive control, high-precision and high-quality laser welding of the battery shell with the complex shape is achieved, and welding reliability and production efficiency are improved.
Owner:GUANGZHOU HAOTONG INTELLIGENT TECH CO LTD

Multi-element low-alloying high-speed extrusion flame-retardant magnesium alloy and preparation method thereof

The invention discloses a multi-element low-alloying high-speed extrusion flame-retardant magnesium alloy and a preparation method thereof. The alloy comprises the following components in percentage by mass: 0.5 to 2.0 percent of Al, 0.2 to 1.0 percent of Zn, 0.1 to 1.0 percent of Mn, 0.2 to 0.8 percent of Ca, 0.2 to 1.0 percent of heavy rare earth element Y, Er or Gd and the balance of Mg and inevitable impurities. Through the synergistic effect of non-rare earth elements Al, Zn, Mn and Ca and trace heavy rare earth elements, matching of low cost, good mechanical property and flame retardant property is realized. After the alloy is subjected to optimized bipolar homogenization heat treatment, the alloy can be subjected to extrusion production at the extrusion rate of 10-30 m / min. The room-temperature ultimate tensile strength is larger than or equal to 270 MPa, the yield strength is larger than or equal to 240 MPa, the ductility is larger than or equal to 12%, and the ignition point is larger than or equal to 850 DEG C. Important support is provided for propelling the magnesium alloy extrusion material to achieve equipment lightweight and low-carbon manufacturing in the fields of rail transit, aerospace and the like.
Owner:CHONGQING UNIV

Metal material rapid annealing effect detection method based on acoustic response

The invention relates to the technical field of metal material heat treatment quality detection, in particular to a metal material rapid annealing effect detection method based on acoustic response, which comprises the following steps: step 1, acoustic excitation and synchronous acquisition; step 2, multi-physics field coupling compensation: calculating the phase compensation amount of the vibration signal based on the temperature distribution data and the acoustic characteristic temperature dependence of the material; the method comprises the following steps: acquiring an environment vibration frequency spectrum through a production line mechanical vibration monitoring device, and separating an excitation response component from an original vibration signal by adopting adaptive filtering; 3, annealing sensitive feature extraction; 4, dynamic quality mapping and control: inputting the real-time feature vector into a pre-trained machine learning model, and outputting a recrystallization proportion and a grain size; and when the output parameter exceeds the process threshold value, the control parameter adjustment of the annealing furnace is triggered. Through a non-destructive and accurate acoustic monitoring technology, the annealing effect of the metal material can be efficiently and accurately monitored in a high-speed, high-noise and strong-interference industrial environment.
Owner:高密普特电子设备有限公司

Preparation method of high-homogeneity and high-stability copper target material

The invention discloses a preparation method of a high-homogeneity and high-stability copper target material, which comprises the following steps of: 1, cutting off a riser of a high-purity copper cast ingot, and turning to obtain a pretreated high-purity copper cast ingot; secondly, the pretreated high-purity copper ingot is heated and subjected to heat preservation in a furnace and then forged to obtain a forged copper blank; thirdly, the forged copper blank is subjected to room-temperature circumferential rolling treatment, and a rolled copper blank is obtained; fourthly, the rolled copper blank is subjected to two-stage annealing heat treatment, and a copper target blank is obtained; and 5, machining, cleaning and packaging to obtain the high-homogeneity and high-stability copper target material. According to the method, the high-purity copper cast ingot is sequentially subjected to pretreatment, forging, room-temperature circumferential rolling, two-stage annealing, machining, cleaning and packaging, preparation of the high-quality copper target material which is uniform in structure, controllable in crystal orientation and excellent in heat stability is achieved, the sputter coating quality is improved, and the method is easy to operate, high in controllability, high in production efficiency and suitable for industrial production. Meanwhile, raw materials and production cost are saved, and the method is suitable for large-scale popularization and application.
Owner:XIAN RARE METAL MATERIALS RES INST CO LTD

A-site high-entropy solid oxide fuel cell cathode material as well as preparation method and application thereof

The invention discloses an A-site high-entropy solid oxide fuel cell cathode material as well as a preparation method and application thereof, and provides an A-site high-entropy solid oxide fuel cell cathode material Pr < 0.2 > M < 0.2 > La < 0.2 > Ba < 0.2 > Sr < 0.2 > Co < 0.8 > Fe < 0.2 > O < 3-delta > with a perovskite phase. The preparation method comprises the following steps: S1, weighing multi-element metal nitrates, and mixing to obtain a first mixed solution; s2, dissolving ethylenediamine tetraacetic acid in ammonia water to obtain a second mixed solution; mixing the first mixed solution, the second mixed solution and citric acid to form a mixed precursor solution; s3, carrying out second heating treatment on the mixed precursor solution, and adjusting the pH value to form a gel precursor; and S4, carrying out pre-sintering treatment, third heat treatment and calcination treatment on the gel precursor to obtain a high-grade powder precursor, and carrying out ball milling and sieving treatment to obtain the A-site high-entropy solid oxide fuel cell cathode material. The cathode material is high in stability and good in chemical compatibility with a barrier layer GDC, provides high-quality mass transfer channels and active sites for O2 / O- / O2-, and has good electrochemical performance at medium and low temperatures.
Owner:SHANDONG UNIV OF SCI & TECH +1

Hot-rolled wire rod for 2100MPa-grade stranded wire and manufacturing method of hot-rolled wire rod

The invention relates to a hot-rolled wire rod for a 2100MPa-grade stranded wire and a manufacturing method thereof, after a high-carbon and high-silicon component system is rolled and spun into a wire rod, the wire rod is cooled at a cooling speed of more than or equal to 31 DEG C / s through online molten salt sorbite regulation and control treatment, and enters a sorbite phase region from an austenite state; the method comprises the following steps of: forming a structure mainly comprising a sorbite structure, performing isothermal tempering, promoting fusing of a part of sorbite lamellas, and finally performing roller way cover opening and slow cooling to prepare the hot-rolled wire rod of which the microscopic structure comprises a mixed structure consisting of tempered sorbite, tempered ferrite and fused sorbite, so that alloy components can be simplified, and the strong plasticity matching and the structure uniformity of the wire rod can be improved; the tensile strength is 1420-1470 MPa, the percentage reduction of area is 36%-41%, the composite material is used for the application field of manufacturing 2100 MPa grade stranded wires and the like, off-line heat treatment can be avoided, and the risk of wire breakage during downstream drawing and twisting is reduced.
Owner:JIANGSU YONGGANG GROUP CO LTD

Hot-rolled wire rod for 2200MPa-grade stranded wire and manufacturing method of hot-rolled wire rod

The invention relates to a hot-rolled wire rod for a 2200MPa-grade stranded wire and a manufacturing method of the hot-rolled wire rod, after Nb-Al high-carbon component is rolled and spun into a wire rod, the wire rod is subjected to online molten salt strong isothermal treatment, so that the wire rod is firstly subjected to front-section molten salt treatment and enters a sorbite phase region from an austenite state to form a structure taking a sorbite structure as a main structure, and then is subjected to rear-section molten salt treatment to form the hot-rolled wire rod for the 2200MPa-grade stranded wire. The molten salt temperature is increased, the molten salt circulation amount is reduced, unconverted retained austenite is promoted to be continuously converted into sorbite, isothermal tempering is carried out, part of sorbite lamellas are promoted to be fused, and finally slow cooling is carried out through a roller way, so that the hot-rolled wire rod with the microscopic structure comprising a mixed structure composed of tempered sorbite, ferrite and fused sorbite is prepared. According to the method, abnormal structures can be inhibited, the strength of a hot-rolled wire rod can be improved, plasticity and production efficiency are both considered, the tensile strength is 1490-1540 MPa, the percentage reduction of area is 34%-39%, downstream users can avoid off-line heat treatment, and stable production of stranded wires is promoted.
Owner:JIANGSU YONGGANG GROUP CO LTD +1

High-temperature-resistant and high-strength aluminum alloy material and preparation method thereof

The invention relates to the technical field of aluminum alloy materials, in particular to a high-temperature-resistant and high-strength aluminum alloy material and a preparation method thereof. The problems that an existing aluminum alloy material is insufficient in mechanical property and poor in high temperature resistance are solved. A plurality of strengthening elements with synergistic effects, including copper, magnesium, scandium, zirconium, nickel, manganese and titanium, are introduced into an aluminum alloy matrix, meanwhile, multiple layers of graphene nanosheets are added for step-by-step smelting, and under argon protection, hexachloroethane refining and lithium salt complexing agent grain refinement are performed to prepare a smelted alloy; and by combining the multi-stage refined smelting, the staged heat treatment process, the three-stage aging treatment and the surface modification process, the microstructure is optimized, and meanwhile the surface performance is improved. According to the prepared aluminum alloy material, through multi-element cooperation and multi-process optimization, the mechanical property, the high temperature resistance and the surface oxidation resistance of aluminum alloy are remarkably improved, and the aluminum alloy material is suitable for the field of aerospace.
Owner:SUZHOU XINGBO POWER TECH CO LTD

TC4 titanium alloy preformed blank, TC4 titanium alloy plate with full lamellar structure and preparation method of TC4 titanium alloy plate

The invention discloses a TC4 titanium alloy preformed blank, a TC4 titanium alloy plate with a full lamellar structure and a preparation method of the TC4 titanium alloy plate, and belongs to the technical field of titanium alloy machining. According to the method, TC4 alloy powder prepared through hydrogenation dehydrogenation and plasma rotating electrode atomization serves as a raw material, and a high-density binary structure preformed blank is prepared through a three-step type hot isostatic pressing technology; a pure titanium sheath is adopted for packaging, two-heating-number rolling is conducted through the sheath, and the plate shape is optimized through convexity design of a working roller and dynamic roller bending force control; and after rolling, solid solution and two-stage aging composite heat treatment are combined, the head and the tail are cut off, and the TC4 titanium alloy plate is obtained. The problem of tissue segregation of a traditional cast ingot is solved through powder metallurgy, the obdurability is improved, and the anisotropy is reduced; and meanwhile, the raw material cost is reduced, the production period is shortened, the yield is increased, the surface quality is improved, and a reliable scheme is provided for green and efficient preparation of high-performance titanium alloy plates in the aerospace field.
Owner:PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP

Multifunctional tunable bionic sound absorption and collision avoidance integrated superstructure and preparation method thereof

The invention relates to the technical field of sound absorption, noise reduction and impact resistance, in particular to a multifunctional tunable bionic sound absorption and collision prevention integrated superstructure and a preparation method thereof.The multifunctional tunable bionic sound absorption and collision prevention integrated superstructure comprises a shell, an upper sound absorption layer, a lower sound absorption layer and a middle collision prevention layer, the sound absorption layer is provided with a plurality of curved-surface microwell plates which are connected end to end to form a cavity, and the embedded pipe is combined with the cavity to form a Helmholtz resonator; the anti-collision layer is composed of an energy absorption unit array. The preparation method comprises the steps that a three-dimensional model is firstly built, then a laser scanning mode and parameter printing are set, then heat treatment is conducted, then cutting and layer taking are conducted, and finally the superstructure is manufactured through glue joint. The sound absorption and noise reduction functions and the energy absorption and anti-collision functions are integrated, the sound absorption performance is improved through the bionic structure, energy is efficiently absorbed through the middle layer dot matrix, adjustable performance and lightweight design are achieved through parameterized design, the additive manufacturing process is simple, convenient and efficient, and large-scale production and application are facilitated.
Owner:DALIAN JIAOTONG UNIVERSITY

1500MPa-grade titanium alloy bar and preparation method thereof

The invention discloses a 1500MPa-grade titanium alloy bar and a preparation method thereof, and belongs to the field of titanium alloy preparation. The 1500MPa-grade titanium alloy bar comprises the following chemical components in percentage by mass: 5.5 to 6.5 percent of V, 4.5 to 5.5 percent of Mo, 3.0 to 4.0 percent of Al, 2.5 to 3.5 percent of Zr, 1.5 to 2.5 percent of Cr, 1.5 to 2.5 percent of Nb, 0.9 to 1.1 percent of Fe and the balance of Ti and impurities. The preparation method comprises the following steps: preparing raw materials according to the components, pressing the raw materials into electrode blocks, welding to obtain consumable electrodes, and performing multi-vacuum consumable smelting to obtain cast ingots; the cast ingot is subjected to cogging forging in a beta area, multi-heating-number upsetting and drawing deformation in the beta area and forged into a bar in a two-phase area; and through multi-pass rolling and multiple solid solution aging heat treatment, the 1500MPa-grade titanium alloy bar is obtained, meanwhile, the ductility is kept to be 6% or above, and the requirement of future aerospace for high-performance titanium alloy is met.
Owner:CHENGDU ADVANCED METAL MATERIALS IND TECH RES INST CO LTD

Preparation method of high-strength beryllium-containing Al-Mg-Zn-Cu series aluminum alloy profile

PendingCN121428309ASpray formingHeat treated
The invention relates to the technical field of non-ferrous metal processing, and particularly provides a preparation method of a high-strength beryllium-containing Al-Mg-Zn-Cu series aluminum alloy profile. The preparation method of the high-strength beryllium-containing Al-Mg-Zn-Cu series aluminum alloy profile comprises the following steps that S1, after alloy raw materials are subjected to smelting treatment and refining treatment, an ingot blank is obtained through casting treatment or spray forming treatment; s2, the ingot blank is subjected to homogenization treatment and extrusion treatment, and an extruded profile is obtained; and S3, the extruded profile is subjected to solid solution quenching treatment and two-stage aging treatment, and the high-strength beryllium-containing Al-Mg-Zn-Cu series aluminum alloy profile is obtained. According to the invention, specific extrusion process parameters are adopted and a two-stage aging heat treatment system is combined, so that the preparation of the low-cost, low-density, high-strength and corrosion-resistant aluminum alloy profile is successfully realized.
Owner:AVIC BEIJING AERONAUTICAL MFG TECH RES INST

Tungsten-nickel-iron alloy strength and toughness dual-objective optimization method and system based on machine learning

The invention discloses a tungsten-nickel-iron alloy strength and toughness dual-objective optimization method and system based on machine learning, and the method comprises the following steps: obtaining original data of the components, sintering process, processing process, heat treatment process, strength and toughness of a tungsten-nickel-iron alloy, and carrying out the integration and summarization, so as to obtain an initial data set; preprocessing the initial data set to obtain a processed data set; constructing a plurality of candidate models based on a machine learning algorithm, screening the plurality of candidate models, and training the screened optimal candidate model by using the processed data set to obtain a prediction model; performing strength and toughness prediction on the target tungsten-nickel-iron alloy by using the prediction model to obtain a prediction result; and on the basis of the prediction result, candidate alloys meeting the application requirements are screened out, a dual-objective optimization framework is constructed by using a Pareto optimal criterion to optimize the candidate alloys, and the alloy with the strength and toughness cooperatively optimized is obtained.
Owner:CENT SOUTH UNIV

Heat treatment method of iron-nickel-based high-temperature alloy

PendingCN121204576AAbnormal grain growthFernico
The invention discloses a heat treatment method of an iron-nickel-based high-temperature alloy, which solves the contradiction between stress relief annealing and performance maintenance through four-step temperature coordinated regulation and control: in the first step, MC type carbide is dissolved through solid solution, segregation is eliminated, and excessive growth of crystal grains is avoided; in the second step, roughening of M23C6 type carbides is inhibited through solid solution, and formation of fine and uniform carbides on grain boundaries is promoted so as to strengthen the grain boundaries; in the third step, the residual stress is reduced through stress relief annealing, and meanwhile grain boundary carbide growth and abnormal grain growth are avoided; and in the fourth step, uniform and stable precipitation of a gamma'phase is promoted through aging, the nanometer size and the high volume fraction are maintained, and coarsening is avoided. Through precise temperature connection, the residual stress is effectively reduced, grain growth, structure nonuniformity or performance degradation caused by traditional annealing are avoided, and finally the application requirement of the superhigh-temperature steam environment at the temperature of 650 DEG C or above is met on the premise that the mechanical property and the corrosion resistance are guaranteed.
Owner:XIAN THERMAL POWER RES INST CO LTD

Electric engine assembly integral forming process based on precision integral casting

The invention discloses an electric engine assembly integral forming process based on precision integral casting, which comprises the following steps: designing a split type precision mold through computer aided design software, and carrying out nitriding treatment to improve the performance; selecting a specific aluminum alloy raw material, performing vacuum induction melting and refining, and injecting the aluminum alloy raw material into a preheated and sprayed mold cavity in a low-pressure casting manner; and demolding after air cooling and water cooling are combined, then after-treatment procedures such as deburring and heat treatment are conducted, and finally detection and assembly are conducted. A conformal cooling water channel design and an ultrasonic-assisted smelting technology are adopted in the process innovation, and the casting process is monitored in real time. According to the process, manufacturing procedures are reduced, compared with a traditional mode, the production efficiency is improved by 30%-50%, the cost is reduced by 20%-30%, the assembling problem is effectively avoided, the sealing performance and reliability of the electric engine are improved, the service life of the electric engine is prolonged, high integration is achieved, and the modern industrial requirement is met.
Owner:GUANGZHOU HERSIO IND CO LTD

Graphite crucible silicon infiltration resistant coating based on gradient boron nitride-silicon carbide composite structure and preparation method thereof

PendingCN120774738ACarbon layerNanowire
The invention discloses a graphite crucible silicon infiltration resistant coating based on a gradient boron nitride-silicon carbide composite structure and a preparation method thereof. The coating is composed of hexagonal boron nitride nanosheets, beta-type silicon carbide nanowires, yttrium aluminum garnet precursor sol and the like, and effective blocking of 1500-1600 DEG C silicon melt is achieved through gradient structural design and an in-situ self-repairing mechanism. The preparation process comprises the steps of h-BN activation, S C carbon layer deposition, slurry mixing and spraying and segmented heat treatment. The molten silicon contact angle of the coating reaches 158 + / -2 degrees at the temperature of 1550 DEG C, through cracks do not exist after 50 times of thermal shock circulation, the coating is effective after being continuously used for 48 batches under the industrial working condition, the problems of silicon infiltration interface adhesion and thermal shock failure of a traditional graphite crucible are solved, and the coating has remarkable industrial application value.
Owner:YIBIN JINGYANG NEW MATERIALS TECHNOLOGY CO LTD

Engineering machinery driving wheel material and preparation process thereof

The invention relates to the technical field of manufacturing of engineering machinery parts, and discloses an engineering machinery driving wheel made of a medium carbon alloy cast steel material. The invention also discloses a preparation process of the engineering machinery driving wheel material, which comprises the following steps: S1, casting treatment: melting the medium carbon alloy steel material, and casting into a driving wheel blank; s2, normalizing heat treatment: carrying out normalizing heat treatment on the driving wheel blank; s3, rough machining treatment; s4, quenching treatment: carrying out induction quenching treatment; and S5, finish machining treatment. The synergistic effect of alloy elements in a medium carbon alloy cast steel material is combined with an optimized air cooling process, so that the cast steel is normalized to obtain a uniform structure which mainly contains superfine pearlite and contains extremely little ferrite, the matrix hardness is stable, and the requirement of a high-performance driving wheel is completely met; after the process route is improved, tempering and shot blasting and flaw detection procedures after tempering are canceled; the technological process is greatly shortened, material turnover is reduced, and the production efficiency is improved.
Owner:SHAANXI ARD MASCH CO LTD

Position self-adaption AI regulation and control method and system for fastener continuous heat treatment

The invention relates to the technical field of crossing of artificial intelligence and intelligent manufacturing, discloses a position self-adaptive AI regulation and control method and system for continuous heat treatment of a fastener, and aims to solve the problems of non-uniform temperature field, high hardness dispersion, increase of quenching cracking rate and the like caused by lack of position perception and dynamic compensation lag in the prior art. According to the method, in-furnace coordinates of fasteners are tracked in real time through a high-speed visual positioning device, a thermal demand prediction neural network model with space-time convolution mixed with a gating circulation unit is constructed in combination with the conveying speed, thermal environment parameters and material characteristics, and an instantaneous thermal power instruction is output; the system comprises a high-speed visual positioning module, a motion state monitoring module, a thermal environment sensing module, a thermal demand prediction module and the like, and drives a high-density partitioned infrared heating array to realize millisecond-level local thermal compensation. According to the method, the temperature deviation of the junction of the temperature zones can be controlled within + / -8 DEG C, the hardness dispersion and the cracking rate are remarkably reduced, and the heat treatment consistency and the finished product yield are improved.
Owner:HANGZHOU XINYAN FASTENER CO LTD

Blow molding method of composite toughened film

The invention relates to the technical field of high polymer material processing, in particular to a blow molding method of a composite toughened film, which comprises the following steps: step 1, preheating matrix resin in preheating equipment; 2, feeding the mixed raw materials into a double-screw extruder for melt blending; 3, feeding the dried composite particles into a hopper of a single-screw blow molding extruder; 4, adjusting the air volume and the air pressure of the cooling system according to the monitoring result; and 5, the formed film pipe is folded into a flat shape through a guide component and led out through a traction roller, the traction speed and the extrusion speed are coordinated to control the traction ratio, corona treatment is conducted on the surface of the thin film to improve the surface energy, then rolling tension is controlled for rolling, and the rolling tension is controlled according to the elasticity and thickness of the thin film to prevent excessive stretching or loosening. The uniform distribution and proper compatibility of the composite toughening component improve the toughness of the film, and maintain the strength and barrier property of the film.
Owner:HEFEI FOSIDE NEW MATERIAL TECH CO LTD

Heat treatment process of high-elongation aluminum alloy plate

The invention discloses a heat treatment process for a high-elongation aluminum alloy plate, and particularly relates to the field of aluminum alloy material processing, and the heat treatment process comprises the following specific heat treatment steps: S1, component design preparation, S2, low-temperature solution treatment, S3, pre-stretching optimization and S4, graded aging. According to the invention, through a synergistic process of combining low-temperature solution treatment, pre-stretching optimization and graded aging, the contradiction between the strength and the elongation of the aluminum alloy plate is successfully solved, the strength of the aluminum alloy plate is maintained while the elongation of the aluminum alloy plate is remarkably improved, a high-performance aluminum alloy material solution is provided for lightweight of automobiles, and the application prospect is wide. Wide market prospects and industrial application values are realized; and although the steps of pre-stretching and grading aging are added, the energy consumption is saved by reducing the solid solution temperature, and the comprehensive production cost is equivalent to that of a traditional process.
Owner:DALIAN HUICHENG ALUMINUM

High-transmittance ceramic material and preparation method thereof

ActiveCN120647365ASlurryAntimony trioxide
The invention relates to the technical field of piezoelectric light-transmitting functional ceramics, and discloses a high-light-transmitting ceramic material and a preparation method thereof.The preparation method comprises the following preparation steps that sodium carbonate, potassium carbonate, niobium pentoxide, antimony trioxide, samarium oxide and zirconium dioxide powder raw materials are taken, and after primary ball milling and drying are conducted on the powder raw materials, mixed powder is obtained; carrying out pre-sintering and secondary ball milling on the mixed powder, carrying out compression molding to form a tablet, and sintering and polishing the tablet to obtain a ceramic matrix; and spraying the composite slurry to the surface of a ceramic matrix, carrying out heat treatment, and cooling to room temperature to obtain the high-transmittance ceramic material. The antimony trioxide, the samarium oxide and the zirconium dioxide are co-doped, an antimony-samarium-zirconium liquid phase is generated in the ceramic material, pores of the ceramic material are filled and eliminated, and the prepared ceramic material has excellent optical transmittance, piezoelectric property and mechanical strength.
Owner:ENPING XINJINCHENG CERAMICS CO LTD

High-strength complex-phase hot-rolled wire rod for 2260MPa-grade stranded wire and manufacturing method of high-strength complex-phase hot-rolled wire rod

ActiveCN121046732AWire rodMolten salt
The invention relates to a high-strength complex-phase hot-rolled wire rod for a 2260MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod, after the high-carbon component design of C-Si-Mn-Cr-V-Nb-V is rolled and spun into a wire rod, the wire rod is subjected to online molten salt mixed quenching isothermal treatment, so that the wire rod is subjected to front-section molten salt treatment to be quickly cooled, enters a bainite and pearlite mixed phase region from an austenite state, and is subjected to hot rolling and hot rolling to form the high-strength complex-phase hot-rolled wire rod. The method comprises the following steps: carrying out first-stage molten salt treatment on austenite to promote transformation of part of austenite to bainite and sorbite, then carrying out later-stage molten salt treatment to increase the molten salt temperature, promoting decomposition and transformation of untransformed retained austenite into sorbite, carrying out isothermal tempering, and finally carrying out slow cooling through a roller way, a hot-rolled wire rod with a microscopic structure comprising a complex-phase structure composed of tempered bainite, tempered sorbite and ferrite is manufactured, the tensile strength is 1547-1597 MPa, and the percentage reduction of area is 27%-32%, so that when a high-strength stranded wire is manufactured, off-line heat treatment is not needed, the drawing pass number is reduced, and the wire breaking risk is reduced.
Owner:JIANGSU YONGGANG GROUP CO LTD +1

Al-Mg-Si-RE-based aluminum alloy conductor for 10-35kV middle and low voltage cable and preparation method thereof

The invention relates to the technical field of preparation of aluminum alloy conductor materials, and particularly discloses a preparation method of an Al-Mg-Si-RE-based aluminum alloy conductor for a 10-35kV middle and low voltage cable, which comprises the following steps: adding a microalloyed intermediate alloy into an aluminum melt by adopting an addition method, stirring, smelting, refining, and casting to form, thereby obtaining the Al-Mg-Si-RE-based aluminum alloy conductor for the 10-35kV middle and low voltage cable. And performing annealing, rolling, wire drawing and aging heat treatment to obtain a final product. Wherein in the smelting stage, raw materials are completely melted at 700-750 DEG C; hexachloroethane is used as a refining agent for refining; annealing at 330-350 DEG C and preserving heat for 4-8 hours; and aging at 300 DEG C for 10 hours after deformation. In the preparation of a wire of a 10-35kV medium and low voltage power cable, the aluminum alloy wire has high conductivity of 62.1-62.5% IACS (International Annealed Copper Standard) and tensile strength of 101-117MPa by simplifying the process steps and optimizing the element ratio on the premise of ensuring the controllable raw material cost, and the mechanical property and electrical property requirements of the medium and low voltage wire are balanced.
Owner:ELECTRIC POWER RES INST OF GUANGXI POWER GRID CO LTD

Asphalt-based hard carbon negative electrode material and preparation method and application thereof

The invention provides an asphalt-based hard carbon negative electrode material as well as a preparation method and application thereof, belongs to the technical field of battery materials, and is used for solving the technical problems that a template is non-uniformly distributed in a carbon source and the size is difficult to control in hard carbon preparation. The preparation method of the asphalt-based hard carbon negative electrode material comprises the following steps: mixing asphalt and organic zinc salt, and then carrying out heat treatment to obtain high-softening-point asphalt; and pre-oxidizing and carbonizing the high-softening-point asphalt to obtain the asphalt-based hard carbon negative electrode material. Organic zinc salt and asphalt form a metal template in situ at a high temperature, the metal template can be uniformly distributed in the asphalt, meanwhile, the particle size of the template is controlled through process change, and the prepared asphalt-based hard carbon negative electrode material has high reversible specific capacity, high initial coulombic efficiency and good rate capability.
Owner:龙子湖新能源实验室 +1

Substrate processing apparatus

In the case of forming a fine resist pattern, it is desired to further reduce the roughness of the resist pattern.SOLUTION: A substrate processing apparatus comprising: a heat treatment unit configured to bake a resist film; an exposure unit configured to irradiate the resist film having a portion irradiated with a first radioactive ray with a second radioactive ray; a development unit configured to form a resist pattern by development for removing a part of the resist film; and a control unit configured to control the exposure unit such that the second radioactive ray is collectively irradiated to an entire region of the resist film including the portion irradiated with the first radioactive ray and a portion other than the portion irradiated with the first radioactive ray. The first radiation is ionizing radiation or non-ionizing radiation, and the second radiation is non-ionizing radiation. When the first radiation is non-ionizing radiation, the second radiation is non-ionizing radiation having a wavelength longer than the wavelength of the first radiation. The resist film includes a metal oxide photoresist material.SELECTED DRAWING: Figure 1
Owner:TOKYO ELECTRON LTD