8630 results about "Wire rod" patented technology

The invention relates to the technical field of cable manufacturing, in particular to a cabling machine self-adaptive twisting control method based on multi-dimensional tension feedback, which comprises the following steps of: 1, configuring a phase marking device on a twisting main shaft to generate a periodic reference signal; 2, performing multi-wire dynamic coupling analysis on the pressure distribution characteristics; 3, constructing a multi-dimensional feature space containing a real-time process state and a historical fault mode; 4, establishing a stranding pitch dynamic prediction model according to the trend component of the stability coefficient; and step 5, monitoring the pressure distribution abrupt change rate, the frequency domain migration rate and the balance degree index abnormity in real time, and when the pressure distribution abrupt change rate, the frequency domain migration rate and the balance degree index abnormity cooperatively exceed a dynamic threshold value, executing hierarchical control strategies including progressive speed reduction, pretension balance and a safe shutdown sequence. The tension and strain in the twisting process are monitored in real time and dynamically adjusted, so that the stability of the twisting process is effectively improved, and the quality problem caused by non-uniform tension or overlarge strain is reduced.

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 2500MPa-grade bridge cable and a manufacturing method of the high-strength complex-phase hot-rolled wire rod, after the high-carbon component of Nb-V-Mo is rolled and spun into a wire rod, the wire rod is subjected to online molten salt tail end quenching toughening treatment, so that the wire rod passes through front-section molten salt and is cooled at a cooling speed of greater than or equal to 38 DEG C / s, a part of austenite structure is transformed into quenched martensite, and a part of austenite structure is transformed into quenched martensite; the method comprises the following steps of: heating to a sorbite phase region temperature through a rear-section molten salt, controlling unconverted austenite to be converted into sorbite, performing isothermal tempering, controlling precipitation and growth of carbides, and finally performing slow cooling through a roller way to prepare a hot-rolled wire rod of which a microscopic structure comprises a complex-phase structure consisting of tempered martensite and tempered sorbite, wherein the tensile strength of the hot-rolled wire rod is 1710-1750MPa; the production method has the advantages that the material cost is controlled, the production efficiency is improved, and the production method is suitable for 2500MPa bridge cable production and is beneficial to reducing the risk of wire breakage in downstream cold drawing and subsequent processing processes.

The invention discloses a steel wire rod for a 2400-2460 MPa grade stress corrosion resistant prestressed steel strand, the steel strand and a production method. The steel wire rod comprises the following chemical components in percentage by weight: 0.90-0.97% of C, 0.6-1.2% of Si, 0.2-0.8% of Mn, 0.15-0.45% of Cr, 0.02-0.05% of V, 0.01-0.05% of Nb, less than 0.30% of Ni, less than 0.30% of Cu, less than 0.30% of Mo, less than or equal to 0.008% of S, less than or equal to 0.010% of P, less than or equal to 0.004% of N, less than or equal to 0.0020% of O and the balance of Fe and other inevitable impurities. By optimizing the chemical components and the production process of the wire rod, the strength of the prepared steel strand meets 2400-2460 MPa, the minimum stress corrosion value is 2.5 hours, the median value is 5 hours, and the stress corrosion resistance is obviously superior to that of an existing steel strand.

The invention discloses a steel wire rod for a 2300-2360 MPa grade stress corrosion resistant steel strand, the steel strand and a preparation method. The steel wire rod comprises the following chemical components in percentage by mass: 0.85-0.91% of C, 0.3-1.0% of Si, 0.2-0.8% of Mn, 0.15-0.45% of Cr, 0.02-0.05% of V, less than or equal to 0.008% of S, less than or equal to 0.010% of P, less than or equal to 0.004% of N, less than or equal to 0.0020% of O and the balance of Fe and other inevitable impurities. The steel wire rod has excellent strength and plasticity, the ultrahigh strength of 2300 MPa or above can be obtained through drawing with a small area reduction rate, surface damage and internal defects of the steel wire rod during subsequent drawing machining are reduced, and the stress corrosion index of the steel strand is improved.

The invention relates to the technical field of data processing, in particular to a metal wire data analysis method and system. The method comprises the following steps: acquiring wire interface data of composite metal; acquiring a wire rod interface characteristic matrix based on the wire rod interface data; constructing a wire rod interface characteristic model according to the wire rod interface characteristic matrix; differential signal conversion processing is carried out on the wire rod interface characteristic model, and wire rod interface change characteristics are extracted based on a differential signal conversion result; constructing a wire rod interface defect initial indication diagram according to the wire rod interface change characteristics; performing multi-scale decomposition processing on the basis of the wire rod interface defect initial indication graph to obtain interface defect feature data; and identifying wire interface defect type features according to the interface defect feature data. According to the method, a closed-loop optimization mechanism of defect characteristics and production process parameters is established, and the interface quality and reliability of the high-performance composite metal wire are remarkably improved.

The invention discloses a steel wire rod for a 2200-2260 MPa grade ultrahigh stress corrosion resistance prestressed steel strand, the steel strand and a production method of the steel strand, and the steel wire rod comprises the following alloy components in percentage by mass: 0.83-0.89% of C, 0.60-1.40% of Si, 0.20-0.80% of Mn, 0.15-0.50% of Cr, less than 0.30% of Cu, less than 0.30% of Ni, less than 0.30% of Mo, 0.01-0.05% of V, 0.001-0.05% of Nb, less than or equal to 0.008% of S, less than or equal to 0.010% of P, less than or equal to 0.0040% of N, less than or equal to 0.0020% of O and the balance of Fe and other inevitable impurities, through component design and a reasonable after-rolling controlled cooling process, the microstructure is refined, the sorbite rate is improved, high strength and plasticity are obtained with low carbon content, the drawing deformation can be reduced, material damage can be reduced, and the corrosion resistance of the steel strand is improved.

The invention relates to a hot-rolled wire rod for a 2230 MPa grade stranded wire and a manufacturing method of the hot-rolled wire rod, after a Cr-Nb-Al high-carbon component design is rolled and spun into a wire rod, the wire rod is subjected to online molten salt isothermal toughening treatment, so that the wire rod is firstly subjected to front-section molten salt treatment and enters a sorbite phase region from an austenite state to form a structure taking a sorbite structure as a main structure; and then carrying out rear-section molten salt treatment, reducing the circulation volume of molten salt, promoting the unconverted retained austenite to be continuously converted into sorbite, carrying out isothermal tempering, promoting fusing of a part of sorbite lamellar layers, and finally carrying out slow cooling through a roller way, so as to prepare the hot-rolled wire rod of which the microscopic structure comprises a mixed structure consisting of tempered sorbite, ferrite and fused sorbite, the material cost can be controlled, the tensile strength is 1513-1563 MPa, the percentage reduction of area is 31%-36%, and the structure uniformity and the production efficiency are both considered, so that off-line heat treatment is avoided during stranded wire manufacturing, and the drawing pass and the cracking risk are reduced.

The invention discloses a 8.8-grade large-specification cold heading steel wire rod with excellent hardenability and a production method thereof, and belongs to the technical field of steel products. The steel wire rod is prepared from the following chemical components in percentage by mass: 0.35 percent to 0.39 percent of C, less than or equal to 0.10 percent of Si, 0.60 percent to 0.85 percent of Mn, 0.20 percent to 0.40 percent of Cr, 0.15 percent to 0.25 percent of Mo, 0.05 percent to 0.10 percent of Ni, 0.020 percent to 0.040 percent of Al, 0.0040 percent to 0.0080 percent of Ca, 0.0010 percent to 0.0030 percent of Ce, less than or equal to 0.0050 percent of N and the balance of Fe and inevitable impurities. The process route comprises the steps of molten iron pretreatment, converter smelting, LF refining, continuous casting, continuous rolling, billet cleaning, heating, rolling and controlled cooling. The produced # imgabs0 cold heading steel wire rod is good in cold heading performance, the hardness of the cross section of the wire rod is larger than 45 HRC after quenching, and the cold heading steel wire rod can be used for producing 8.8-grade high-strength bolts, nuts, screws and other hexagonal flange standard parts.

The invention relates to a hot-rolled wire rod for a 2500 MPa bridge cable and a manufacturing method of the hot-rolled wire rod, which are characterized in that after Nb-V-Mo high-carbon component is rolled and spun into a wire rod, the wire rod is cooled at a cooling speed of more than or equal to 33 DEG C / s through online molten salt rapid cooling isothermal treatment, and enters a sorbite phase region from an austenite state to form a structure mainly comprising sorbite and control the precipitation and growth of carbides; the hot-rolled wire rod with a microscopic structure comprising a mixed structure composed of tempered sorbite, ferrite and fused sorbite is prepared through roller way slow cooling, the content of strengthening elements can be increased without weakening the toughness of the material, the material cost is considered, the tensile strength is 1692-1735 MPa, the percentage reduction of area is 25%-30%, and the tensile strength of the steel wire rod is 1692-1735 MPa. The method is used for the application field of manufacturing of 2500 MPa-grade ultrahigh-strength bridge cables and the like, and the wire breaking risk in the drawing and twisting process can be reduced easily.

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 1960MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod. After high-carbon components containing trace B are designed, rolled and spun into a wire rod, online molten salt rapid quenching treatment is carried out, and the wire rod is firstly subjected to front-section molten salt treatment, so that the wire rod is cooled at the cooling speed of greater than or equal to 36 DEG C / s and enters a bainite and pearlite mixed phase region from an austenite state; the method comprises the following steps: quenching a steel wire rod to form a structure mainly comprising quenched bainite and a sorbite structure, carrying out rear-section molten salt treatment on the steel wire rod, increasing the molten salt temperature, promoting isothermal tempering of the quenched bainite and the sorbite structure, and carrying out roller way slow cooling to prepare the hot-rolled steel wire rod of which the microscopic structure comprises a complex-phase structure consisting of tempered sorbite, tempered bainite and ferrite, the composition system can be simplified, the strength and plasticity matching and rapid production of the wire rod are considered, the tensile strength is 1330-1380 MPa, the percentage reduction of area is 35%-40%, and the wire breaking risk in the wire drawing and twisting process of the stranded wire steel can be reduced.

The invention relates to a hot-rolled wire rod for a 2060MPa-grade stranded wire and a manufacturing method of the hot-rolled wire rod. Mn-Cr high-carbon chemical component design and rolling spinning are performed to form a wire rod, then online molten salt isothermal phase change treatment is performed, the wire rod is firstly subjected to front-section molten salt treatment and enters a sorbite phase region from an austenite state to form a structure taking a sorbite structure as a main structure, and then the wire rod is subjected to rear-section molten salt treatment, so that the hot-rolled wire rod is obtained. The method comprises the following steps of: firstly, carrying out heat treatment on the residual austenite, promoting the unconverted residual austenite to be converted into a sorbite structure, simultaneously promoting isothermal tempering of the structure and fusing of a part of sorbite lamellas, and finally, slowly cooling through a roller way to prepare a hot-rolled wire rod of which a microscopic structure comprises a mixed structure consisting of tempered sorbite, tempered ferrite and fused sorbite, so that the material cost can be controlled; the high-strength and high-plasticity performance matching of the wire rod is improved, the tensile strength is 1370-1420 MPa, the percentage reduction of area is 35%-40%, and the mechanical property fluctuation is reduced, so that the wire breaking risk in stranded wire production is reduced, and efficient and stable production is promoted.

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 2100MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod, after a C-Si-Mn-Cr-Mo high-carbon component system is rolled and spun into a wire rod, the wire rod is subjected to online molten salt strong quenching isothermal treatment, so that the wire rod is firstly subjected to front-section molten salt treatment and is cooled at a cooling speed of greater than or equal to 33 DEG C / s, and enters a bainite phase region from an austenite state; the method comprises the following steps: firstly, carrying out first-stage molten salt treatment to promote transformation of austenite into bainite, then carrying out later-stage molten salt treatment to form a structure mainly comprising bainite, carrying out isothermal tempering on the structure, reserving part of untransformed retained austenite, and finally, carrying out roller way slow cooling to promote transformation of the untransformed retained austenite into martensite, and carrying out tempering, the microstructure of the hot-rolled wire rod comprises a complex-phase structure composed of tempered bainite and tempered martensite, the tensile strength of the hot-rolled wire rod can reach 1435-1485 MPa, the percentage reduction of area of the hot-rolled wire rod is 31%-36%, off-line heat treatment of follow-up machining is avoided, and the risk of wire breakage is reduced.

The invention discloses a method for improving deformation uniformity of a core wire of an NbTi superconducting wire, and belongs to the technical field of superconducting wire processing. The method comprises the following steps: performing deep hole drilling on an oxygen-free copper ingot rod, then assembling, welding and extruding the oxygen-free copper ingot rod and a single-core rod to obtain a composite rod, and performing multi-pass drawing on the composite rod to obtain the NbTi superconducting wire with high performance, low loss and high N value. The Jc of the prepared NbTi superconducting wire is 2880-3120 A / mm < 2 >, the loss is 450-550 mJ / cm < 3 >, the N value is 70-95, compared with a superconducting wire prepared through a conventional process, the N value is remarkably increased, the loss is remarkably reduced, the critical current density is increased, and the NbTi superconducting wire has wide application prospects in MRI magnets.

The invention discloses a steel wire rod for a 2500-2560 MPa grade stress corrosion resistant prestressed steel strand, the steel strand and a production method. The steel wire rod comprises the following chemical components in percentage by mass: 0.95-1.02% of C, 0.8-1.5% of Si, 0.5-1.0% of Mn, 0.25-0.45% of Cr, 0.02-0.08% of V, 0.01-0.05% of Nb, less than 0.30% of Ni, less than 0.30% of Cu, less than 0.30% of Mo, less than or equal to 0.008% of S, less than or equal to 0.010% of P, less than or equal to 0.004% of N, less than or equal to 0.0020% of O and the balance of Fe and other inevitable impurities. By optimizing the chemical components and the production process and refining the microscopic structure, the steel strand prepared from the steel wire rod has high tensile strength, the minimum stress corrosion value is 2.5 hours, the median value is more than 5 hours, and the steel strand shows excellent stress corrosion resistance.

The invention relates to a hot-rolled wire rod for a 2260MPa-grade stranded wire and a manufacturing method of the hot-rolled wire rod, after the high-carbon component design of C-Si-Mn-Cr-Mo-Nb-Al is adopted for rolling and spinning to form the wire rod, online molten salt isothermal toughening treatment is carried out, so that the wire rod is firstly subjected to front-section molten salt treatment and is rapidly cooled, and enters a sorbite phase region from an austenite state to form a structure taking a sorbite structure as a main structure; and then carrying out rear-section molten salt treatment, reducing the circulation volume of molten salt, promoting the unconverted retained austenite to be continuously converted into sorbite, carrying out isothermal tempering, promoting fusing of a part of sorbite lamellar layers, and finally carrying out slow cooling through a roller way, so as to prepare the hot-rolled wire rod of which the microscopic structure comprises a mixed structure consisting of tempered sorbite, ferrite and fused sorbite, the tensile strength can reach 1534-1584 MPa, the percentage reduction of area can reach 33%-38%, and the alloy can be used in the application fields of manufacturing 2260 MPa grade stranded wires and the like without additional heat treatment procedures.

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 2060MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod. After high-carbon chemical components containing trace V are designed, rolled and spun into a wire rod, the wire rod is cooled at a cooling speed of more than or equal to 33 DEG C / s through on-line molten salt semi-quenching treatment, enters a bainite and pearlite mixed phase region from an austenite state, and is subjected to hot rolling and hot rolling at a cooling speed of more than or equal to 33 DEG C / s; the method comprises the following steps: quenching bainite and a sorbite structure to form a structure mainly comprising the quenched bainite and the sorbite structure, then carrying out isothermal tempering, and finally carrying out roller way slow cooling to prepare the hot-rolled wire rod of which the microscopic structure comprises a complex-phase structure consisting of tempered sorbite and tempered bainite, so that a component system can be simplified, the material cost can be reduced, network carbides can be effectively controlled, and meanwhile, the complex-phase structure can be regulated and controlled; the high strength and plasticity of the wire rod are matched, the tensile strength is 1390-1440 MPa, the percentage reduction of area is 32%-37%, and the steel wire rod is used for manufacturing 2060 MPa grade stranded wires and other application fields and is beneficial to downstream wire drawing and twisting processing.

The invention relates to the technical field of wire performance detection, and discloses a wire high temperature resistance detection method, device and equipment and a storage medium. The method comprises the following steps: arranging micro thermocouple array sensors on the surface, the bending part and the connecting point of an outer insulating layer of a to-be-measured wire rod to obtain a wire rod temperature monitoring network; placing the to-be-tested wire rod in a constant-temperature box to execute a high-temperature cyclic loading test, and collecting real-time temperature response data of the to-be-tested wire rod; carrying out temperature gradient analysis and heat distribution characteristic calculation to obtain a temperature change characteristic parameter set; executing temperature fluctuation compensation and thermal stress accumulation calculation to obtain thermal stress characteristic parameters; and carrying out aging characteristic analysis on the wire insulating material through the thermal stress attenuation network model to obtain wire predicted life and failure probability distribution of the to-be-tested wire in a high-temperature environment. The method can comprehensively capture the temperature change characteristics of each part of the wire rod, and achieves the precise prediction of the failure probability of the wire rod under different temperature conditions.

A guide for a fishing rod includes a rod body, a guide ring configured to have a fishing line inserted therethrough, and a guide frame fixed to the rod body, extending outward in a radial direction of the rod, and holding the guide ring. The guide ring has an outer circumferential groove along an outer circumferential edge positioned on an outer side of a central axis of the guide ring in the radial direction of the rod. The guide frame further has a frame including a ring-shaped wire material holding the guide ring, a supporting leg portion fixed to the rod body and connecting to and supporting the frame, and a first opposing surface of the outer circumferential groove opposing at least a portion of the frame, and a second opposing surface of the frame opposing the first opposing surface, the first and second opposing surfaces having different shapes.

The invention provides a dynamic control method and system for hot-pressing plugging process parameters of a network cable end electronic wire, which realizes real-time optimization of the process parameters through a dynamic compensation technology, dynamically calculates an initial heating temperature and a riveting depth based on a wire diameter, an insulating layer thickness, a copper alloy hardness and an environment temperature, and realizes the hot-pressing plugging process parameters of the network cable end electronic wire. A compensation formula is combined with a conductor diameter compensation coefficient, a hardness compensation coefficient and an environment temperature compensation coefficient, heating temperature fluctuation and riveting pressure displacement deviation are monitored in real time, Z-axis displacement is adjusted by controlling a servo motor, a temperature-pressure coupling compensation model is established, and heating power and riveting pressure are dynamically corrected. And the online quality detection module corrects subsequent batch parameters in a self-adaptive manner at a learning rate eta = 0.2 through continuous five batches of data, so that the riveting depth precision and the connection strength are ensured to reach the standard, intelligent dynamic control of the hot-pressing plugging process is realized, and the product percent of pass and the production efficiency are improved.

The invention relates to a 1200MPa-grade high-strength tool steel wire rod and a manufacturing method thereof, after V-containing chemical components are designed, rolled and spun into a wire rod, the wire rod is subjected to online molten salt isothermal quenching treatment, and the wire rod is controlled to enter a bainite phase region from a high-temperature austenite state at a cooling speed greater than or equal to 32 DEG C / s; the steel wire rod with a microscopic structure comprising tempered bainite and ferrite is prepared through isothermal tempering, toughening and destressing treatment, carbide precipitation control and roller way cover opening and slow cooling, so that generation of deteriorated structures such as martensite can be avoided, the structure state can be effectively adjusted, strong plasticity matching of the steel wire rod is achieved, and the service life of the steel wire rod is prolonged. And the tensile strength is 1120-110MPa, the percentage reduction of area is 63-67%, and the steel is suitable for the application fields of manufacturing 1200MPa-grade high-strength tool steel and the like, and is favorable for being directly processed into tool parts after being subjected to cold processing molding.

The invention relates to a 1100MPa-grade high-strength tool steel wire rod and a manufacturing method thereof, the wire rod adopts a middle-carbon Nb-V-containing chemical component design, after a steel billet is rolled and spun into the wire rod according to the spinning temperature of more than or equal to 860 DEG C, online molten salt semi-quenching isothermal treatment is performed, the wire rod is controlled to be subjected to front-section molten salt treatment, and then the steel wire rod is subjected to hot rolling and hot rolling to obtain the 1100MPa-grade high-strength tool steel wire rod. According to the method, the steel wire rod enters a bainite phase region from a high-temperature austenite state at the cooling speed of more than or equal to 30 DEG C / s to form a structure taking quenched bainite as a main component, and then is subjected to rear-section molten salt heating isothermal tempering and toughening destressing treatment, and finally is subjected to roller way slow cooling to prepare the steel wire rod with a microscopic structure comprising tempered bainite and ferrite, so that the material cost can be reduced, and the production efficiency is improved. The method has the advantages that martensite brittle structures are effectively avoided, the structure state of the hot-rolled wire rod is controlled, the plasticity and cold working performance of the wire rod are improved, the tensile strength of the product can reach 980-1030 MPa, the percentage reduction of area is 61%-66%, and the product can be directly machined into tool parts after cold forming.

The invention discloses an alloy for a 2230 MPa-grade high-corrosion-resistance steel strand, a wire rod, the steel strand and a method, and the alloy comprises the following components in percentage by mass: 0.89-0.93% of C, 1.20-1.40% of Si, 0.50-0.70% of Mn, 0.30-0.40% of Cr, 0.01-0.04% of V, less than or equal to 0.008% of S, less than or equal to 0.010% of P, less than or equal to 0.0040% of N, less than or equal to 0.0020% of O and the balance of Fe and other inevitable impurities. By optimizing the chemical component design and controlling the production process, the homogeneity of the steel is improved, the homogeneity of the wire rod is improved, the purity is improved, meanwhile, surface damage and internal defects during steel wire drawing machining are reduced, and therefore the stress corrosion index of the steel strand is improved.

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 2230 MPa grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod. After a Nb-containing high-carbon component is used for rolling and spinning at a spinning temperature to form a wire rod, online molten salt mixing quenching isothermal treatment is carried out, so that the wire rod is firstly subjected to front-section molten salt treatment and is cooled at a cooling speed of more than or equal to 35 DEG C / s, and enters a bainite and pearlite mixed phase region from an austenite state; the method comprises the following steps: firstly, carrying out heat treatment on austenite to promote part of austenite to be converted into bainite and sorbite, then carrying out later-section molten salt treatment, increasing the molten salt temperature, promoting unconverted retained austenite to be decomposed and converted into sorbite, carrying out isothermal tempering, and finally, carrying out roller way slow cooling, so as to prepare the hot-rolled wire rod of which the microscopic structure comprises a complex-phase structure consisting of tempered bainite and tempered sorbite, the drawing and hardening capacity can be improved, the production efficiency is considered, the tensile strength is 1522-1572 MPa, and the percentage reduction of area is 29%-34%, so that off-line heat treatment is avoided, and the wire breaking risk and cost of stranded wire manufacturing are reduced.

The invention provides a sewing machine and a sewing method thereof, and belongs to the technical field of sewing equipment. The problem that an existing sewing machine is insufficient in sewing quality is solved. The sewing machine comprises a base, a needle plate with a needle falling hole, a bottom shuttle located below the needle plate, a straight-rod-shaped transmission rod and a strip-shaped thread shifting rod, the transmission rod is located on the side portion of the bottom shuttle and movably connected to the base, the end, close to the bottom shuttle, of the transmission rod is fixedly connected with one end of the thread shifting rod, and the other end of the transmission rod is connected with a thread shifting driving assembly. Under the driving of the thread shifting driving assembly, the transmission rod can perform reciprocating motion in the axial direction and swing at the same time, so that the other end of the thread shifting rod performs circumferential circulating motion and can be located between the needle falling hole and the bottom shuttle. Reverse stitches can be avoided in the sewing process, the sewing machine has the advantage of being low in manufacturing cost, and the sewing quality is further improved.

The invention discloses a preparation method of a slot wire for a superconducting wire. The preparation method comprises the following steps: manufacturing a copper bar into a copper flat wire through a drawing process; soaking the copper flat wire in a soldering flux, and then washing and air-drying the copper flat wire to obtain a prefabricated copper flat wire; combining the plurality of prefabricated copper flat wires according to the cross section structure of the superconducting wire; performing induction heating welding on the plurality of combined prefabricated copper flat wires through a welding mold to obtain a copper groove wire; performing water cooling, cleaning and drying on the copper slot wire to obtain a copper slot wire with a clean surface; and screening the copper slot line through a laser diameter measuring instrument and eddy current flaw detection equipment to obtain a copper slot line finished product. The copper slot wire with the groove in the surface is obtained by welding the copper flat wire, integrated forming of the structural slot wire is achieved, the production efficiency is improved, welding and finishing forming are carried out by designing dies of different structures, the surface quality of the copper slot wire is improved, the slot wire of a high-precision complex structure is obtained, the drawing speed is high, and the production cost is low. And large-scale production of the copper slot line is facilitated.

The cold heading wire rod comprises the following components in percentage by mass: 0.20%-0.26% of C, less than or equal to 0.35% of Si, 1.2%-1.6% of Mn, less than or equal to 0.02% of P, less than or equal to 0.005% of S, 0.04%-0.14% of V, 0.02%-0.10% of Nb, less than or equal to 0.2% of Cr, less than or equal to 0.1% of Ni, 0.02%-0.06% of Al and the balance of Fe and inevitable impurities, the V + Nb is greater than or equal to 0.09%, the C / 4 + Si + Mn / 2 + Cr / 2 + 2Ni is greater than or equal to 1.1% and less than or equal to 1.3%, the F + P is greater than or equal to 95%, the F grain size is greater than or equal to grade 12, the longitudinal pearlite strip The steel plate prepared by the method does not crack at 1 / 5 of a hot rolling state, can meet the requirements of a user on strength and plasticity of cold heading forming after 5-50% of cold drawing deformation, and can meet the requirements of a 10.9-grade high-strength fastener on fatigue and delayed fracture resistance at the same time.

The invention provides a tension testing device for an automobile fastener wire material, and relates to the field of tension testing devices.The tension testing device comprises an indicating assembly, the indicating assembly is composed of a conversion mechanism and a displacement sensor, the testing assembly can achieve tension testing of the automobile fastener wire material, and the displacement sensor can detect the tension of the automobile fastener wire material while the tension of the material is tested; the indicating assembly can monitor the deformation degree of the material in real time, test data are comprehensive and efficient, the indicating assembly can automatically control starting and stopping of the deformation monitoring function according to the test state, and the problems that an existing tension test device for the automobile fastener wire material is single in test effect, and the tensile strength of the automobile fastener wire material is poor due to ductility of the automobile fastener wire material are solved. The problems that an existing tension testing device cannot record and monitor deformation generated by a material during testing, and testing data are not comprehensive enough are solved.

The invention discloses a multi-mode intelligent tension self-adaptive control method, and belongs to the technical field of tension control of wire rod processing devices. According to the method, an LSTM-Transform hybrid model is utilized to realize the collaborative optimization control of tension prediction, the rotating speed and the pitch; by means of an edge computing architecture and a Modbus-TCP real-time communication protocol, a data processing and control instruction generation period is compressed to be within 50ms, and the dynamic response capability of a system is improved; and meanwhile, a graded safety protection mechanism is designed, a robust control mode is switched to at a millisecond level when vibration energy exceeds a limit or the temperature is abnormal, and the MES system is linked to push a fault code, so that the control precision is remarkably improved, the material loss rate and the operation and maintenance complexity are reduced, and a high-reliability and self-adaptive intelligent solution is provided for high-speed wire rod processing equipment.

The invention relates to a hot-rolled wire rod for a 2100MPa-grade stranded wire and a manufacturing method thereof, after a high-carbon and high-silicon component system is rolled and spun into a wire rod, the wire rod is cooled at a cooling speed of more than or equal to 31 DEG C / s through online molten salt sorbite regulation and control treatment, and enters a sorbite phase region from an austenite state; the method comprises the following steps of: forming a structure mainly comprising a sorbite structure, performing isothermal tempering, promoting fusing of a part of sorbite lamellas, and finally performing roller way cover opening and slow cooling to prepare the hot-rolled wire rod of which the microscopic structure comprises a mixed structure consisting of tempered sorbite, tempered ferrite and fused sorbite, so that alloy components can be simplified, and the strong plasticity matching and the structure uniformity of the wire rod can be improved; the tensile strength is 1420-1470 MPa, the percentage reduction of area is 36%-41%, the composite material is used for the application field of manufacturing 2100 MPa grade stranded wires and the like, off-line heat treatment can be avoided, and the risk of wire breakage during downstream drawing and twisting is reduced.

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 2200MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod, and the manufacturing method comprises the following steps: rolling and spinning to form a wire rod by adopting a high-hardenability component design, and then carrying out online molten salt mixed phase region quenching isothermal treatment, so that the wire rod is firstly subjected to front-section molten salt treatment and enters a bainite and pearlite phase region from an austenite state; the method comprises the following steps: carrying out high-temperature treatment on austenite to promote part of austenite to be converted into bainite and sorbite, carrying out later-section molten salt treatment, increasing the molten salt temperature, reducing the molten salt circulation amount, promoting unconverted retained austenite to be decomposed and converted into bainite and sorbite, carrying out isothermal tempering, and finally carrying out slow cooling through a roller way, the hot-rolled wire rod with a microscopic structure comprising a complex phase structure composed of tempered bainite and tempered sorbite is prepared, the material cost can be reduced, the complex phase structure and the structure toughness can be regulated and controlled on line, the tensile strength is 1505-1555 MPa, the percentage reduction of area is 32%-37%, efficiency and energy consumption are both considered, off-line heat treatment is avoided, and high-efficiency production of stranded wires is promoted.