5795 results about "Wire rod" patented technology

The invention relates to a hot-rolled wire rod for a 2230 MPa grade stranded wire and a manufacturing method of the hot-rolled wire rod, after a Cr-Nb-Al high-carbon component design is rolled and spun into a wire rod, the wire rod is subjected to online molten salt isothermal toughening treatment, so that the wire rod is firstly subjected to front-section molten salt treatment and enters a sorbite phase region from an austenite state to form a structure taking a sorbite structure as a main structure; and then carrying out rear-section molten salt treatment, reducing the circulation volume of molten salt, promoting the unconverted retained austenite to be continuously converted into sorbite, carrying out isothermal tempering, promoting fusing of a part of sorbite lamellar layers, and finally carrying out slow cooling through a roller way, so as to prepare the hot-rolled wire rod of which the microscopic structure comprises a mixed structure consisting of tempered sorbite, ferrite and fused sorbite, the material cost can be controlled, the tensile strength is 1513-1563 MPa, the percentage reduction of area is 31%-36%, and the structure uniformity and the production efficiency are both considered, so that off-line heat treatment is avoided during stranded wire manufacturing, and the drawing pass and the cracking risk are reduced.

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 1960MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod. After high-carbon components containing trace B are designed, rolled and spun into a wire rod, online molten salt rapid quenching treatment is carried out, and the wire rod is firstly subjected to front-section molten salt treatment, so that the wire rod is cooled at the cooling speed of greater than or equal to 36 DEG C / s and enters a bainite and pearlite mixed phase region from an austenite state; the method comprises the following steps: quenching a steel wire rod to form a structure mainly comprising quenched bainite and a sorbite structure, carrying out rear-section molten salt treatment on the steel wire rod, increasing the molten salt temperature, promoting isothermal tempering of the quenched bainite and the sorbite structure, and carrying out roller way slow cooling to prepare the hot-rolled steel wire rod of which the microscopic structure comprises a complex-phase structure consisting of tempered sorbite, tempered bainite and ferrite, the composition system can be simplified, the strength and plasticity matching and rapid production of the wire rod are considered, the tensile strength is 1330-1380 MPa, the percentage reduction of area is 35%-40%, and the wire breaking risk in the wire drawing and twisting process of the stranded wire steel can be reduced.

The invention relates to a hot-rolled wire rod for a 2060MPa-grade stranded wire and a manufacturing method of the hot-rolled wire rod. Mn-Cr high-carbon chemical component design and rolling spinning are performed to form a wire rod, then online molten salt isothermal phase change treatment is performed, the wire rod is firstly subjected to front-section molten salt treatment and enters a sorbite phase region from an austenite state to form a structure taking a sorbite structure as a main structure, and then the wire rod is subjected to rear-section molten salt treatment, so that the hot-rolled wire rod is obtained. The method comprises the following steps of: firstly, carrying out heat treatment on the residual austenite, promoting the unconverted residual austenite to be converted into a sorbite structure, simultaneously promoting isothermal tempering of the structure and fusing of a part of sorbite lamellas, and finally, slowly cooling through a roller way to prepare a hot-rolled wire rod of which a microscopic structure comprises a mixed structure consisting of tempered sorbite, tempered ferrite and fused sorbite, so that the material cost can be controlled; the high-strength and high-plasticity performance matching of the wire rod is improved, the tensile strength is 1370-1420 MPa, the percentage reduction of area is 35%-40%, and the mechanical property fluctuation is reduced, so that the wire breaking risk in stranded wire production is reduced, and efficient and stable production is promoted.

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 2100MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod, after a C-Si-Mn-Cr-Mo high-carbon component system is rolled and spun into a wire rod, the wire rod is subjected to online molten salt strong quenching isothermal treatment, so that the wire rod is firstly subjected to front-section molten salt treatment and is cooled at a cooling speed of greater than or equal to 33 DEG C / s, and enters a bainite phase region from an austenite state; the method comprises the following steps: firstly, carrying out first-stage molten salt treatment to promote transformation of austenite into bainite, then carrying out later-stage molten salt treatment to form a structure mainly comprising bainite, carrying out isothermal tempering on the structure, reserving part of untransformed retained austenite, and finally, carrying out roller way slow cooling to promote transformation of the untransformed retained austenite into martensite, and carrying out tempering, the microstructure of the hot-rolled wire rod comprises a complex-phase structure composed of tempered bainite and tempered martensite, the tensile strength of the hot-rolled wire rod can reach 1435-1485 MPa, the percentage reduction of area of the hot-rolled wire rod is 31%-36%, off-line heat treatment of follow-up machining is avoided, and the risk of wire breakage is reduced.

The invention relates to a hot-rolled wire rod for a 2260MPa-grade stranded wire and a manufacturing method of the hot-rolled wire rod, after the high-carbon component design of C-Si-Mn-Cr-Mo-Nb-Al is adopted for rolling and spinning to form the wire rod, online molten salt isothermal toughening treatment is carried out, so that the wire rod is firstly subjected to front-section molten salt treatment and is rapidly cooled, and enters a sorbite phase region from an austenite state to form a structure taking a sorbite structure as a main structure; and then carrying out rear-section molten salt treatment, reducing the circulation volume of molten salt, promoting the unconverted retained austenite to be continuously converted into sorbite, carrying out isothermal tempering, promoting fusing of a part of sorbite lamellar layers, and finally carrying out slow cooling through a roller way, so as to prepare the hot-rolled wire rod of which the microscopic structure comprises a mixed structure consisting of tempered sorbite, ferrite and fused sorbite, the tensile strength can reach 1534-1584 MPa, the percentage reduction of area can reach 33%-38%, and the alloy can be used in the application fields of manufacturing 2260 MPa grade stranded wires and the like without additional heat treatment procedures.

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 2060MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod. After high-carbon chemical components containing trace V are designed, rolled and spun into a wire rod, the wire rod is cooled at a cooling speed of more than or equal to 33 DEG C / s through on-line molten salt semi-quenching treatment, enters a bainite and pearlite mixed phase region from an austenite state, and is subjected to hot rolling and hot rolling at a cooling speed of more than or equal to 33 DEG C / s; the method comprises the following steps: quenching bainite and a sorbite structure to form a structure mainly comprising the quenched bainite and the sorbite structure, then carrying out isothermal tempering, and finally carrying out roller way slow cooling to prepare the hot-rolled wire rod of which the microscopic structure comprises a complex-phase structure consisting of tempered sorbite and tempered bainite, so that a component system can be simplified, the material cost can be reduced, network carbides can be effectively controlled, and meanwhile, the complex-phase structure can be regulated and controlled; the high strength and plasticity of the wire rod are matched, the tensile strength is 1390-1440 MPa, the percentage reduction of area is 32%-37%, and the steel wire rod is used for manufacturing 2060 MPa grade stranded wires and other application fields and is beneficial to downstream wire drawing and twisting processing.

A guide for a fishing rod includes a rod body, a guide ring configured to have a fishing line inserted therethrough, and a guide frame fixed to the rod body, extending outward in a radial direction of the rod, and holding the guide ring. The guide ring has an outer circumferential groove along an outer circumferential edge positioned on an outer side of a central axis of the guide ring in the radial direction of the rod. The guide frame further has a frame including a ring-shaped wire material holding the guide ring, a supporting leg portion fixed to the rod body and connecting to and supporting the frame, and a first opposing surface of the outer circumferential groove opposing at least a portion of the frame, and a second opposing surface of the frame opposing the first opposing surface, the first and second opposing surfaces having different shapes.

The invention provides a dynamic control method and system for hot-pressing plugging process parameters of a network cable end electronic wire, which realizes real-time optimization of the process parameters through a dynamic compensation technology, dynamically calculates an initial heating temperature and a riveting depth based on a wire diameter, an insulating layer thickness, a copper alloy hardness and an environment temperature, and realizes the hot-pressing plugging process parameters of the network cable end electronic wire. A compensation formula is combined with a conductor diameter compensation coefficient, a hardness compensation coefficient and an environment temperature compensation coefficient, heating temperature fluctuation and riveting pressure displacement deviation are monitored in real time, Z-axis displacement is adjusted by controlling a servo motor, a temperature-pressure coupling compensation model is established, and heating power and riveting pressure are dynamically corrected. And the online quality detection module corrects subsequent batch parameters in a self-adaptive manner at a learning rate eta = 0.2 through continuous five batches of data, so that the riveting depth precision and the connection strength are ensured to reach the standard, intelligent dynamic control of the hot-pressing plugging process is realized, and the product percent of pass and the production efficiency are improved.

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 2230 MPa grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod. After a Nb-containing high-carbon component is used for rolling and spinning at a spinning temperature to form a wire rod, online molten salt mixing quenching isothermal treatment is carried out, so that the wire rod is firstly subjected to front-section molten salt treatment and is cooled at a cooling speed of more than or equal to 35 DEG C / s, and enters a bainite and pearlite mixed phase region from an austenite state; the method comprises the following steps: firstly, carrying out heat treatment on austenite to promote part of austenite to be converted into bainite and sorbite, then carrying out later-section molten salt treatment, increasing the molten salt temperature, promoting unconverted retained austenite to be decomposed and converted into sorbite, carrying out isothermal tempering, and finally, carrying out roller way slow cooling, so as to prepare the hot-rolled wire rod of which the microscopic structure comprises a complex-phase structure consisting of tempered bainite and tempered sorbite, the drawing and hardening capacity can be improved, the production efficiency is considered, the tensile strength is 1522-1572 MPa, and the percentage reduction of area is 29%-34%, so that off-line heat treatment is avoided, and the wire breaking risk and cost of stranded wire manufacturing are reduced.

The invention relates to a hot-rolled wire rod for a 2100MPa-grade stranded wire and a manufacturing method thereof, after a high-carbon and high-silicon component system is rolled and spun into a wire rod, the wire rod is cooled at a cooling speed of more than or equal to 31 DEG C / s through online molten salt sorbite regulation and control treatment, and enters a sorbite phase region from an austenite state; the method comprises the following steps of: forming a structure mainly comprising a sorbite structure, performing isothermal tempering, promoting fusing of a part of sorbite lamellas, and finally performing roller way cover opening and slow cooling to prepare the hot-rolled wire rod of which the microscopic structure comprises a mixed structure consisting of tempered sorbite, tempered ferrite and fused sorbite, so that alloy components can be simplified, and the strong plasticity matching and the structure uniformity of the wire rod can be improved; the tensile strength is 1420-1470 MPa, the percentage reduction of area is 36%-41%, the composite material is used for the application field of manufacturing 2100 MPa grade stranded wires and the like, off-line heat treatment can be avoided, and the risk of wire breakage during downstream drawing and twisting is reduced.

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 2200MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod, and the manufacturing method comprises the following steps: rolling and spinning to form a wire rod by adopting a high-hardenability component design, and then carrying out online molten salt mixed phase region quenching isothermal treatment, so that the wire rod is firstly subjected to front-section molten salt treatment and enters a bainite and pearlite phase region from an austenite state; the method comprises the following steps: carrying out high-temperature treatment on austenite to promote part of austenite to be converted into bainite and sorbite, carrying out later-section molten salt treatment, increasing the molten salt temperature, reducing the molten salt circulation amount, promoting unconverted retained austenite to be decomposed and converted into bainite and sorbite, carrying out isothermal tempering, and finally carrying out slow cooling through a roller way, the hot-rolled wire rod with a microscopic structure comprising a complex phase structure composed of tempered bainite and tempered sorbite is prepared, the material cost can be reduced, the complex phase structure and the structure toughness can be regulated and controlled on line, the tensile strength is 1505-1555 MPa, the percentage reduction of area is 32%-37%, efficiency and energy consumption are both considered, off-line heat treatment is avoided, and high-efficiency production of stranded wires is promoted.

The invention relates to a hot-rolled wire rod for a 2200MPa-grade stranded wire and a manufacturing method of the hot-rolled wire rod, after Nb-Al high-carbon component is rolled and spun into a wire rod, the wire rod is subjected to online molten salt strong isothermal treatment, so that the wire rod is firstly subjected to front-section molten salt treatment and enters a sorbite phase region from an austenite state to form a structure taking a sorbite structure as a main structure, and then is subjected to rear-section molten salt treatment to form the hot-rolled wire rod for the 2200MPa-grade stranded wire. The molten salt temperature is increased, the molten salt circulation amount is reduced, unconverted retained austenite is promoted to be continuously converted into sorbite, isothermal tempering is carried out, part of sorbite lamellas are promoted to be fused, and finally slow cooling is carried out through a roller way, so that the hot-rolled wire rod with the microscopic structure comprising a mixed structure composed of tempered sorbite, ferrite and fused sorbite is prepared. According to the method, abnormal structures can be inhibited, the strength of a hot-rolled wire rod can be improved, plasticity and production efficiency are both considered, the tensile strength is 1490-1540 MPa, the percentage reduction of area is 34%-39%, downstream users can avoid off-line heat treatment, and stable production of stranded wires is promoted.

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 2360MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod. After a Mo-V high-carbon component system is rolled and spun into a wire rod, the wire rod is subjected to on-line molten salt weak quenching toughening treatment, so that the wire rod is subjected to front-section molten salt treatment to be quickly cooled, enters a bainite and sorbite mixed phase region from an austenite state, and is subjected to high-temperature heat treatment to form a high-strength complex-phase hot-rolled wire rod; the method comprises the following steps: firstly, carrying out heat treatment on residual austenite to form a structure mainly comprising bainite and sorbite, then carrying out later-section molten salt treatment, increasing the temperature of molten salt, promoting decomposition and conversion of unconverted residual austenite into sorbite, carrying out isothermal tempering, and finally, carrying out roller way slow cooling to prepare a hot-rolled wire rod of which the microscopic structure comprises a complex-phase structure consisting of tempered bainite and tempered sorbite, the method has the advantages that the structure toughness can be regulated and controlled on line, the tensile strength is 1574-1627 MPa, the percentage reduction of area is 28-33%, the mechanical property fluctuation is reduced, the material cost and the production efficiency are both considered, the ultra-high-strength stranded wire can be produced without off-line heat treatment, and the wire breaking risk is reduced.

The invention relates to a hot-rolled wire rod for a 1960MPa-grade stranded wire and a manufacturing method of the hot-rolled wire rod, after high-carbon components of C-Si-Mn-Cr-B are rolled and spun into a wire rod, the wire rod is subjected to rapid online molten salt isothermal treatment, and the wire rod is subjected to front-section molten salt treatment, so that the wire rod is cooled at the cooling speed of more than or equal to 32 DEG C / s and enters a sorbite phase region from an austenite state; the steel wire rod is subjected to rear-section molten salt treatment, the molten salt temperature is reduced, unconverted retained austenite is promoted to be converted into the sorbite structure, meanwhile, isothermal tempering of the structure and fusing of a part of sorbite lamellas are promoted, and finally slow cooling is conducted through a roller way; the microstructure of the hot-rolled wire rod comprises a mixed structure composed of tempered sorbite, ferrite and fused sorbite, the tensile strength is 1305-1355 MPa, the percentage reduction of area is 37%-42%, and the hot-rolled wire rod is used for being used as base metal to manufacture high-strength stranded wires and other application fields and is beneficial to reducing the risk of wire breakage.

The invention belongs to the technical field of superconducting wires, and relates to a niobium-tin composite superconducting wire and a preparation method thereof. The invention provides a Nb3Sn composite superconducting wire. The Nb3Sn composite superconducting wire sequentially comprises an Nb3Sn superconducting wire core, a barrier layer, a stable layer, a transition layer, a substrate layer and a functional layer from inside to outside, the transition layer is formed by mixing copper and a dielectric polymer, and the copper content is continuously decreased in a gradient manner from inside to outside; the substrate layer is the dielectric polymer; the functional layer is a plurality of protruding metal microstructures. According to the invention, the functional layer with the broadband electromagnetic stealth function is integrated on the basis of the Nb3Sn superconducting wire rod, so that the radar cross section is obviously reduced while the Nb3Sn superconducting wire rod bears high-density superconducting current and generates a strong magnetic field, and the technical problem that a high-field superconducting magnet system is easy to detect in an electromagnetic environment is solved.

The invention provides a 10.9-grade non-quenched and tempered cold heading steel wire rod and a production method thereof. The 10.9-grade non-quenched and tempered cold heading steel wire rod comprises the following chemical components: 0.23-0.27% of C, 0.30-0.50% of Si, 1.45-1.55% of Mn, less than or equal to 0.025% of P, less than or equal to 0.025% of S, 0.40-0.50% of Cr, 0.025-0.050% of Ti, 0.0025-0.0050% of B, less than or equal to 0.0050% of N and more than or equal to 0.015% of [Ti]-3.5 * [N]. According to the invention, on the basis of component design, a controlled rolling process deformation induced phase change, an online salt bath isothermal treatment cooling process and an artificial aging process are matched, so that rapid cooling and isothermal phase change of the wire rod are realized, and the prepared wire rod is uniform in through ring mechanical property, high in yield ratio, good in plasticity and long in fatigue life. The steel wire rod can be used for directly cold-drawing the steel wire without annealing, and the cold-drawn steel wire can meet the performance requirement of a 10.9-grade fastener without quenching and tempering after being formed. According to the production method of the wire rod, the production process can be simplified, the fastener production period is shortened, the cost is reduced, meanwhile, the energy consumption is reduced, and the method conforms to the current green and low-carbon development route.

The invention relates to the technical field of tension control in the material processing process. The electromagnetic coil winding tension control method comprises the steps that real-time state information is input into a wire rod type recognition model to obtain wire rod type information, and a corresponding tension adjusting model is called from a tension control model library based on the wire rod type information to adjust the winding tension of the electromagnetic coil. And inputting the real-time state information into the tension adjustment model to obtain tension adjustment parameter information, comparing the tension adjustment parameter information with preset tension safety boundary information to generate limited adjustment instruction information, executing tension adjustment operation according to the limited adjustment instruction information to obtain feedback tension information, and sending the feedback tension information to the server. The feedback tension information and the limited adjustment instruction information are compared and analyzed, a real-time tension adjustment result is obtained, and if the real-time tension adjustment result meets the target tension range, the current tension adjustment state is kept. The wire winding device has the effect of achieving accurate adjustment of the wire in the winding stage.

The invention relates to the technical field of low-temperature studs and bolts, and discloses a low-temperature stud steel hardenability optimization treatment method which comprises the steps of S1, a pretreatment method, S2, quenching method optimization, S3, tempering method optimization, S4, a post-treatment method and S5, a performance verification method. According to the method, the low-temperature impact stability is remarkably improved, the low-temperature impact energy of the material at about-100 DEG C can stably reach 35 J or above by accurately controlling the proportion of alloy elements and optimizing the heat treatment process (for example, the tempering temperature is increased to 640 DEG C or above and the heat preservation time is prolonged), the low-temperature impact energy is improved by about 20%-30% compared with a traditional process, and the problem that the low-temperature impact performance of the wire rod fluctuates is thoroughly solved; and the service safety in a low-temperature environment is ensured.

The invention belongs to the field of metallurgical wire processing, and relates to an aluminum alloy material, in particular to an ultrahigh-strength high-conductivity slender grain aluminum alloy material and a preparation method thereof. The aluminum alloy material is prepared from the following elements in percentage by mass: 0.56 percent to 0.75 percent of Si, 0.2 percent to 0.5 percent of Fe, 0.005 percent to 0.15 percent of Cu, 0.45 percent to 0.85 percent of Mg, 0.1 percent to 0.25 percent of RE, 0.005 percent to 0.03 percent of B, 0.001 percent to 0.02 percent of Ti and the balance of aluminum, the preparation method comprises the processes of smelting, alloying treatment, refining, continuous casting, continuous rolling, quenching, drawing, tempering recrystallization and aging treatment in sequence. By setting the aluminum alloy material formula and improving the preparation method, the distribution of grain boundaries is optimized, and the strength and the conductivity of the aluminum alloy conductor are synchronously improved.

The invention discloses a three-dimensional fluid-solid coupling simulation method and device for a rod falling behavior of a control rod drive line, and relates to the technical field of simulation of the rod falling behavior of the control rod drive line. Fluid boundary updating in the rod falling process of the control rod is processed through a structural grid and dynamic grid layer laying technology on the basis of computational fluid dynamics and multi-body dynamics theories; a modal synthesis method and a Hertz contact model are adopted to solve the problems of flexibility and contact friction of a large-length-diameter-ratio moving part, key factors including fluid resistance and mechanical friction resistance influencing rod falling simulation accuracy are calculated, fluid-solid coupling is achieved through one-way data transmission, three-dimensional fluid-solid coupling of the rod falling behavior of the control rod drive wire is achieved, and the control rod drive wire rod falling simulation accuracy is improved. The accuracy of a simulation result is improved, the degree of dependence on a prototype test is reduced, and a technical basis is provided for researching the rod falling behavior of the reactor control rod drive wire.

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 2260MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod, after the high-carbon component design of C-Si-Mn-Cr-V-Nb-V is rolled and spun into a wire rod, the wire rod is subjected to online molten salt mixed quenching isothermal treatment, so that the wire rod is subjected to front-section molten salt treatment to be quickly cooled, enters a bainite and pearlite mixed phase region from an austenite state, and is subjected to hot rolling and hot rolling to form the high-strength complex-phase hot-rolled wire rod. The method comprises the following steps: carrying out first-stage molten salt treatment on austenite to promote transformation of part of austenite to bainite and sorbite, then carrying out later-stage molten salt treatment to increase the molten salt temperature, promoting decomposition and transformation of untransformed retained austenite into sorbite, carrying out isothermal tempering, and finally carrying out slow cooling through a roller way, a hot-rolled wire rod with a microscopic structure comprising a complex-phase structure composed of tempered bainite, tempered sorbite and ferrite is manufactured, the tensile strength is 1547-1597 MPa, and the percentage reduction of area is 27%-32%, so that when a high-strength stranded wire is manufactured, off-line heat treatment is not needed, the drawing pass number is reduced, and the wire breaking risk is reduced.

The invention relates to the technical field of take-up tension control, and discloses an intelligent take-up tension control system. A multi-source sensing acquisition unit of the system acquires a wire distribution topological graph through a tension sensing platform, acquires a reference tension parameter of a take-up reference point, and acquires strain characteristics and movement speed characteristics of each wire section; the dynamic feature modeling unit performs multi-modal fusion on the reference tension parameters and the features to generate a multi-modal tension feature matrix; the static path analysis unit constructs a static tension conduction path based on the tension characteristic value in the matrix and the corresponding wire section; the take-up execution control unit controls a take-up track of the take-up mechanism on the adjustable path in combination with the static path conduction node value and the corresponding wire section; the dynamic compensation unit collects the dynamic tension parameter of the current wire section in the take-up process, the tension applying direction of the take-up mechanism is compensated and corrected according to the dynamic tension parameter and the static path conduction node value, and the take-up tension control stability and accuracy are improved.

The invention provides a cold heading steel wire rod rolling temperature closed-loop control method and system based on PID, and relates to the technical field of cold heading steel wire rod rolling process control, and the cold heading steel wire rod rolling temperature closed-loop control method comprises the following steps: determining temperature control parameters of a rolling area of a rolling mill in different rolling stages of a cold heading steel wire rod according to process requirements of the cold heading steel wire rod; constructing dynamic thermodynamic models of different rolling stages; the real-time state data and the real-time temperature data are preprocessed; the extracted temperature control parameters are compared with the preprocessed real-time temperature data; based on the dynamic thermodynamic model and the real-time temperature deviation, the control quantity is calculated through a PID algorithm, and a control instruction is output to an execution mechanism of the rolling mill; and an execution mechanism of the rolling mill receives the instruction and carries out temperature adjustment action. The method can effectively guarantee that the temperature in each rolling stage is stable, the quality consistency of cold heading steel wire rod products is improved, and the dynamic change requirement in the rolling process is met.

The application belongs to the technical field of aluminum alloy, and particularly relates to a high-strength and high-conductivity aluminum alloy wire rod and a preparation method and application thereof. The high-strength and high-conductivity aluminum alloy wire rod is improved by simultaneously adding Be, Ni and Ca. Meanwhile, the solid solution heat treatment and aging heat treatment in the preparation method of the aluminum alloy wire rod are optimized, three-stage solid solution heat treatment with temperature increment and three-stage aging heat treatment with temperature increment are adopted, and the temperature of the three-stage solid solution heat treatment and the three-stage aging heat treatment with temperature increment is improved, so that the aluminum alloy wire rod with high strength and conductivity is provided, and the technical problem that there is lack of Al-Mg-Si alloy material with high conductivity and high strength in the prior art is solved.

The invention discloses a production method of a novel rare earth submerged arc welding wire steel wire rod for pipeline steel. The specific technological process is as follows. Blast furnace molten iron preparation, molten iron pretreatment, converter top and bottom combined blowing smelting, LF refining, VD vacuum treatment, small square billet continuous casting, steel billet heating, high-pressure water descaling, rough rolling, flying shearing, intermediate rolling, kick shearing, finish rolling, controlled cooling water tank, spinning, stelmor cooling, coil collecting, trimming, sampling inspection, collecting and bundling and weighing -a finished wire. According to the novel production method of the rare earth submerged arc welding wire steel wire rod for the pipeline steel, by adding rare earth elements and novel alloy elements, the comprehensive performance, including but not limited to the low-temperature toughness impact performance, strength, toughness, corrosion resistance and the like, of welding wire steel is improved. Meanwhile, the rare earth element and the nickel element are added, the smelting process is optimized, composition segregation and inclusions are reduced, the porosity is reduced, and the strength and toughness of the welding wire steel are improved.

The invention relates to large-specification alloy spring steel and a production method thereof. The control process comprises the steps of steelmaking, bloom continuous casting, heating cogging, coping flaw detection, anti-decarburization segmented spraying, small square billet heating, high-speed wire controlled rolling, stelmor wire controlled cooling and coil collecting and packaging. And the surface quality and the structure property uniformity of the wire rod are effectively improved by combining segmented spraying of the anti-decarburization coating with a refined controlled rolling and controlled cooling process, and the wire rod can be used for preparing the large-size high-strength automobile suspension spring.

The invention discloses a pickling-free cold heading Kovar alloy wire production process which comprises the following steps: S1, raw material preparation: preparing the following raw materials in percentage by mass: 41.5% of Ni, 0.5% of Co, less than or equal to 0.03% of C, less than or equal to 0.05% of Mn, less than or equal to 0.05% of Si, less than or equal to 0.02% of P, less than or equal to 0.02% of S and the balance of Fe; mixing the materials, and carrying out vacuum induction melting and electroslag remelting to prepare an alloy ingot; the alloy cast ingot is subjected to hot rolling treatment to form a hot-rolled wire rod with the diameter being 12.0-16.0 mm; s2, peeling treatment is conducted, specifically, surface layer defects of the hot-rolled wire rod in the step S1 are removed through a peeling machine; s3, dry-type drawing treatment is conducted, specifically, the hot-rolled wire rod treated in the step S2 is subjected to dry-type drawing through a dry-type drawing die to form an alloy wire; s4, intermediate annealing treatment is conducted, specifically, the alloy wire in the step S3 is placed in an annealing furnace, sufficient hydrogen is input into the annealing furnace, intermediate annealing is conducted under the hydrogen protection atmosphere, the annealing temperature is 950-1100 DEG C, and the annealing walking speed is 3-5 m / min; the surface quality and the size consistency of the wire can be improved, meanwhile, the defects of environmental pollution, hydrogen embrittlement and the like are reduced, and the use requirements of high-end precise cold heading parts are met.

The present invention relates to a winding mechanism for inductor production, comprising a processing table, a carrier table, a guide module, a winding module, and copper wire; the carrier table is fixedly connected to the processing table, and workstations 1 and 2 are reserved above the carrier table; the guide module is arranged in workstation 1 of the carrier table, and the winding module is arranged in workstation 2 of the carrier table, and the copper wire passes through the guide module and is coiled on the winding module; a U-shaped block is installed on the processing table, and a pair of cutting tools are arranged in the block for telescopic movement by means of a threaded rod and a threaded sleeve. This inductor production winding mechanism uses a telescopic cylinder to link the movable sleeve to flip, and adjusts the curvature of the copper wire between the conveyor belt and the winding column in real time, avoiding the problem of excessive curvature caused by wire accumulation, ensuring winding uniformity and copper wire tension stability, and preventing deformation or damage to the copper wire.

The invention relates to the field of screw forming, and discloses a screw cold heading forming process which is characterized by comprising the following steps: step 1, wire preparation and surface pretreatment: based on the requirement of screw forming on the surface quality of raw materials, a metal wire is treated by adopting a mechanical wiredrawing and chemical phosphating and saponifying composite process, and the surface of the metal wire is treated; surface oxide skin is removed, a lubricating film layer is formed, and the forming flowability and the service life of the die in the subsequent cold heading process are effectively improved. A raw material is subjected to spheroidizing annealing treatment in a continuous spheroidizing annealing furnace, internal pearlite is converted into spherical cementite, the ductility and deformation uniformity of the material are improved, then a continuous wire drawing machine is adopted for multi-stage drawing diameter reduction, a three-stage chemical phosphating-saponification treatment process is matched, a low-friction and high-adhesion lubricating film layer is formed, and the service life of the lubricating film layer is prolonged. And a stable material basis and a lubricating environment are provided for the subsequent cold heading process, so that the problems that the friction resistance generated in the forming process of a screw material is large, and a mold is quickly worn are solved.

The invention discloses a wire rod for 2000MPa-level prestressed steel with the large specification of 15mm and a preparation method of the wire rod, and belongs to the technical field of metal material preparation and metal pressure processing. The invention aims to develop a 15mm large-specification high-performance prestressed steel wire rod with a novel component system and a matched production process thereof, the tensile strength of the wire rod is greater than or equal to 1200MPa, and the percentage reduction of area (after aging) is greater than or equal to 30%; the product can be used as a large-specification high-strength high-speed rail plate prestressed steel wire and a 1960-2000MPa-grade high-performance prestressed steel wire and a steel strand. According to the method, the technological process of molten iron pretreatment, converter smelting, LF refining, RH refining, square billet continuous casting, casting billet slow cooling pit slow cooling, casting billet heating, high-pressure water descaling, controlled rolling and controlled cooling and PF line heat preservation channel slow cooling and a complete and controllable production process system are adopted; and the harsh requirements of large-size high-performance prestressed materials of modern important projects on the performance of the wire rod are met.