This invention discloses a method for high-quality, clean electroslag
ingot smelting in an
oxygen-free, low-vacuum environment. It employs a multi-functional protective
atmosphere vacuum pressurized electroslag furnace with upper and lower furnace chambers and a dedicated meshing device for sealing. This furnace offers excellent sealing and rapid evacuation, allowing the entire crystallizer to be placed in the lower chamber. The
low vacuum prevents
slag from being sucked up, ensuring a smooth electroslag remelting process, minimizing
slag boiling, stabilizing the
molten steel, and resulting in high-quality electroslag ingots. An
oxygen detector is used to monitor the
oxygen content within the furnace. Vacuuming is initiated when the
oxygen content reaches 0 ppm to ensure an oxygen-free environment.
Smelting at a
vacuum level of 3000–5000 Pa ensures that the
molten slag does not detach from the
molten steel surface due to evacuation force, while also guaranteeing electroslag remelting under
low vacuum conditions. Using refined
slag as the furnace slag significantly reduces the formation of inclusions in the electroslag ingots and allows for the
smelting of various high-quality, clean, special electroslag steels.
Hydrogen diffusion annealing is used to remove
hydrogen, ensuring that the
hydrogen content in the electroslag
ingot is ≤1.0 ppm.