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15627results about "Heat treatment furnaces" patented technology

High-strength hot-rolled steel sheet having excellent stretch flangeability, and method of producing the same

The invention provides a thin high-strength hot-rolled steel sheet with a thickness of not more than 3.5 mm which has excellent stretch flangeability and high uniformity in both shape and mechanical properties of the steel sheet, as well as a method of producing the hot-rolled steel sheet. A slab containing C: 0.05-0.30 wt %, Si: 0.03-1.0 wt %, Mn: 1.5-3.5 wt %, P: not more than 0.02 wt %, S: not more than 0.005 wt %, Al: not more than 0.150 wt %, N: not more than 0.0200 wt %, and one or two of Nb: 0.003-0.20 wt % and Ti: 0.005-0.20 wt % is heated at a temperature of not higher than 1200° C. The slab is hot-rolled at a finish rolling end temperature of not lower than 800° C., preferably at a finish rolling start temperature of 950-1050° C. A hot-rolled sheet is started to be cooled within two seconds after the end of the rolling, and then continuously cooled down to a coiling temperature at a cooling rate of 20-150° C./sec. The hot-rolled sheet is coiled at a temperature of 300-550° C., preferably in excess of 400° C. A fine bainite structure is obtained in which the mean grain size is not greater than 3.0 mum, the aspect ratio is not more than 1.5, and preferably the maximum size of the major axis is not greater than 10 mum.

Ultrasonic impact machining of body surfaces to correct defects and strengthen work surfaces

InactiveUS6932876B1Improve power transfer efficiencyEfficient transferMechanical vibrations separationFurnace typesUltrasonic sensorPeriodic oscillation
Metallic workpieces of diverse shapes having work surfaces which are deformed at the surface and adjacent sub-surface layers by surface impact from ultrasonic transducers employing freely axially moving impacting elements propelled and energized by a transducer oscillating surface vibrating periodically at an ultrasonic frequency. The impacting elements are propelled in a random aperiodic and controlled impact mode at different phases of the periodic oscillation cycles. The transducer may be portable and provides a series of mechanically interconnected stages having mechanical resonances harmonically related as a multiple of the primary ultrasonic frequency and have matched stage resistances under instantaneous loading when the impact elements are driven by the transducer oscillating surface into the surface of the workpiece. This mode of operation produces Q-factor amplification of the input ultrasonic power oscillator energy at the impact needles and high propulsion velocities making it possible to machine metallic workpiece bodies to greater depths for compressing the metal to increase compressive strength of the workpiece work surfaces to substantially the ultimate material strength. The impact machining is done at ambient temperatures.

Anticorrosion, wear-resistant plastic die steel 4Cr16Mo and its mirror large-die-block preparing and producing method

ActiveCN1676653AImprove lateral performanceMeet mirror polishing requirementsHeat treatment process controlProcess efficiency improvementChemical compositionWear resistant
It is a new preparation and production method of corrosion-resistant and anti-abrasive plastic die steel 4Cr16Mo and its big mirror module. The characteristic is about its chemical composition. There are 0.33-0.43%C, 0.30-1.00%Mn, 0.30-1.00%Si, less than 0.045%S, less than 0.045%P, 14-18%Cr, 0.10-1.00%Ni, 0.80-1.50%Mo besides Fe. The method includes double refinement consisting of the primer smelting in electric furnace and vacuum handling outside the furnace and electroslag remelting, and necessary stress relieving annealing static ingot and electroslag ingot to refine electroslag ingot of component-uniform. After that, it uses hot machining forging technology and necessary stress relieving annealing of module to make the electroslag ingot into big module (thickness: 500mm, width:1200mm, length: 2500mm). At last, special heat-treat module modified treatment technology is used to bring out big highly corrosion-resistant and highly anti-abrasive plastic die steel module. This kind of module has stable quality and the nature reaching the standard(dirty component A<=2.0, B<=2.0, C thinness<=2.0, C thickness<=1.5, D<=2.0). To sum up, it has significant economic and social efficiency.

Method for producing wind-electricity principal axis with gathering stock full fibre upset forging

The invention relates to a method for producing a wind-power mainshaft by local continuous upsetting and all-fibre upset forging. The method comprises the following: step one, the heating of steel ingot; step two, forging; step three, first heat processing; step four, rough machining and ultrasonic inspection; step five, quenching and tempering and heat processing; step six, fine machining, wherein, during the step two, the forging comprises that: (1) a first fire, during which, a steel ingot is subject to upset forging at a forging temperature of between 1250 and 900 DEG C; firstly, the bottom of the steel ingot is sawed off, and the steel ingot is subject to capping and upset forging; (2) a second fire, during which, the steel ingot is stretched towards various directions, marked and subject to intermediate billet cogging; after a pole part is molded, scrap on a T end is chopped and removed; after the forging is finished, the steel ingot returns to a heating furnace for being reheated; (3) a third fire, during which, the steel ingot is subject to local continuous upsetting and all-fibre upset forging; (4) a fourth fire, during which, the steel ingot is subject to rolling and leveling; the pole part is stretched; the disc edge of a hub end on the head part of an intermediate billet material after the local continuous upsetting and all-fibre upset forging is subject to rolling operation; after the rolling, the intermediate billet material is inserted into a leaking disc component again; the end face of the disc is pressed and leveled; after the shaping of the disc end is completed, a manipulator clamps the disc and stretches the pole part of the intermediate billet material to a dimension of a forgeable piece; thus, the mainshaft forging is completed. The method can improve the fatigue resisting strength of a wind-power mainshaft forging piece.

High-strength cold rolling transformation induced plasticity steel plate and preparation method thereof

The invention provides a high-strength cold rolling transformation induced plasticity steel plate and a preparation method thereof. The high-strength cold rolling transformation induced plasticity steel plate comprises the following components by weight percentage: 0.1%-0.5% of C, 0.1%-0.6% of Si, 0.5%-2.5% of Mn, 0.02%-0.12% of P, less than or equal to 0.02% of S, 0.02%-0.5% of Al, less than or equal to 0.01% of N, 0.1%-1.0% of Cu and the rest Fe. The preparation method comprises the following steps of: (a) refining molten steel meeting a component condition, and casting into a blank; (b) rolling, wherein the heating temperature is 1,100-1,250 DEG C, the heat preservation time is 1-4h, the initial rolling temperature is 1,100 DEG C, the final rolling temperature is 750-900 DEG C, the coiling temperature is less than 700 DEG C, the thickness of a hot rolled steel plate is 2-4mm, and the cold rolling accumulated pressing amount is 40-80%; and (c) continuous annealing, wherein the annealing temperature is 700-Ac3+50 DEG C, the heat preservation time is 30-360s, the cooling speed is 10-150 DEG C/s, the aging temperature is 250-600 DEG C, the aging time is 30-1,200s, and the hot roller steel plate is cooled at the speed of 5-100DEG C/s to be at the room temperature. The steel plate disclosed by the invention has the bending strength of 380-1,000 MPa, tensile strength of 680-1,280 MPa and elongation of 15-30%.
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