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2370 results about "Tempering" patented technology

Tempering is a process of heat treating, which is used to increase the toughness of iron-based alloys. Tempering is usually performed after hardening, to reduce some of the excess hardness, and is done by heating the metal to some temperature below the critical point for a certain period of time, then allowing it to cool in still air. The exact temperature determines the amount of hardness removed, and depends on both the specific composition of the alloy and on the desired properties in the finished product. For instance, very hard tools are often tempered at low temperatures, while springs are tempered at much higher temperatures.

Irregular metal forge piece heat treatment method and system

The invention relates to the technical field of metal forge piece machining, in particular to an irregular metal forge piece heat treatment method and system.The irregular metal forge piece heat treatment method comprises the steps that firstly, temperature compensation partitions are divided according to geometrical characteristics, and stepped preheating is implemented to establish a uniform basic temperature field; then, the heat preservation time of each subarea is independently regulated and controlled in the austenitizing stage, and sufficient transformation of a thick-wall area structure and control over the grain size of a thin-wall area are both considered; in the quenching process, partition strength adjustment is carried out based on a preset cooling map, and cooling parameters are dynamically optimized through real-time feedback; and finally, according to the residual stress distribution, carrying out partition stepped tempering. The heating and cooling uniformity is remarkably improved through partition dynamic temperature management, and the structure difference and thermal stress concentration caused by section sudden change are effectively inhibited; the microstructure is ensured to be uniform and stable through austenitizing control; the hardenability and the deformation resistance are balanced through a differential cooling strategy; and directional reduction of residual stress is achieved through an intelligent tempering mechanism, and the cracking risk is greatly reduced while the comprehensive mechanical property is improved.
Owner:ZIGONG GONGFENG FORGING MFG

High-strength complex-phase hot-rolled wire rod for 1960MPa-grade stranded wire and manufacturing method of high-strength complex-phase hot-rolled wire rod

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 1960MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod. After high-carbon components containing trace B are designed, rolled and spun into a wire rod, online molten salt rapid quenching treatment is carried out, and the wire rod is firstly subjected to front-section molten salt treatment, so that the wire rod is cooled at the cooling speed of greater than or equal to 36 DEG C / s and enters a bainite and pearlite mixed phase region from an austenite state; the method comprises the following steps: quenching a steel wire rod to form a structure mainly comprising quenched bainite and a sorbite structure, carrying out rear-section molten salt treatment on the steel wire rod, increasing the molten salt temperature, promoting isothermal tempering of the quenched bainite and the sorbite structure, and carrying out roller way slow cooling to prepare the hot-rolled steel wire rod of which the microscopic structure comprises a complex-phase structure consisting of tempered sorbite, tempered bainite and ferrite, the composition system can be simplified, the strength and plasticity matching and rapid production of the wire rod are considered, the tensile strength is 1330-1380 MPa, the percentage reduction of area is 35%-40%, and the wire breaking risk in the wire drawing and twisting process of the stranded wire steel can be reduced.
Owner:JIANGSU YONGGANG GROUP CO LTD

Hot-rolled wire rod for 2060MPa-grade stranded wire and manufacturing method of hot-rolled wire rod

The invention relates to a hot-rolled wire rod for a 2060MPa-grade stranded wire and a manufacturing method of the hot-rolled wire rod. Mn-Cr high-carbon chemical component design and rolling spinning are performed to form a wire rod, then online molten salt isothermal phase change treatment is performed, the wire rod is firstly subjected to front-section molten salt treatment and enters a sorbite phase region from an austenite state to form a structure taking a sorbite structure as a main structure, and then the wire rod is subjected to rear-section molten salt treatment, so that the hot-rolled wire rod is obtained. The method comprises the following steps of: firstly, carrying out heat treatment on the residual austenite, promoting the unconverted residual austenite to be converted into a sorbite structure, simultaneously promoting isothermal tempering of the structure and fusing of a part of sorbite lamellas, and finally, slowly cooling through a roller way to prepare a hot-rolled wire rod of which a microscopic structure comprises a mixed structure consisting of tempered sorbite, tempered ferrite and fused sorbite, so that the material cost can be controlled; the high-strength and high-plasticity performance matching of the wire rod is improved, the tensile strength is 1370-1420 MPa, the percentage reduction of area is 35%-40%, and the mechanical property fluctuation is reduced, so that the wire breaking risk in stranded wire production is reduced, and efficient and stable production is promoted.
Owner:JIANGSU YONGGANG GROUP CO LTD

High-strength complex-phase hot-rolled wire rod for 2100MPa-grade stranded wire and manufacturing method of high-strength complex-phase hot-rolled wire rod

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 2100MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod, after a C-Si-Mn-Cr-Mo high-carbon component system is rolled and spun into a wire rod, the wire rod is subjected to online molten salt strong quenching isothermal treatment, so that the wire rod is firstly subjected to front-section molten salt treatment and is cooled at a cooling speed of greater than or equal to 33 DEG C / s, and enters a bainite phase region from an austenite state; the method comprises the following steps: firstly, carrying out first-stage molten salt treatment to promote transformation of austenite into bainite, then carrying out later-stage molten salt treatment to form a structure mainly comprising bainite, carrying out isothermal tempering on the structure, reserving part of untransformed retained austenite, and finally, carrying out roller way slow cooling to promote transformation of the untransformed retained austenite into martensite, and carrying out tempering, the microstructure of the hot-rolled wire rod comprises a complex-phase structure composed of tempered bainite and tempered martensite, the tensile strength of the hot-rolled wire rod can reach 1435-1485 MPa, the percentage reduction of area of the hot-rolled wire rod is 31%-36%, off-line heat treatment of follow-up machining is avoided, and the risk of wire breakage is reduced.
Owner:JIANGSU YONGGANG GROUP CO LTD

Hot-rolled wire rod for 2260MPa-grade stranded wire and manufacturing method of hot-rolled wire rod

The invention relates to a hot-rolled wire rod for a 2260MPa-grade stranded wire and a manufacturing method of the hot-rolled wire rod, after the high-carbon component design of C-Si-Mn-Cr-Mo-Nb-Al is adopted for rolling and spinning to form the wire rod, online molten salt isothermal toughening treatment is carried out, so that the wire rod is firstly subjected to front-section molten salt treatment and is rapidly cooled, and enters a sorbite phase region from an austenite state to form a structure taking a sorbite structure as a main structure; and then carrying out rear-section molten salt treatment, reducing the circulation volume of molten salt, promoting the unconverted retained austenite to be continuously converted into sorbite, carrying out isothermal tempering, promoting fusing of a part of sorbite lamellar layers, and finally carrying out slow cooling through a roller way, so as to prepare the hot-rolled wire rod of which the microscopic structure comprises a mixed structure consisting of tempered sorbite, ferrite and fused sorbite, the tensile strength can reach 1534-1584 MPa, the percentage reduction of area can reach 33%-38%, and the alloy can be used in the application fields of manufacturing 2260 MPa grade stranded wires and the like without additional heat treatment procedures.
Owner:JIANGSU YONGGANG GROUP CO LTD +1

High-strength complex-phase hot-rolled wire rod for 2060MPa-grade stranded wire and manufacturing method of high-strength complex-phase hot-rolled wire rod

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 2060MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod. After high-carbon chemical components containing trace V are designed, rolled and spun into a wire rod, the wire rod is cooled at a cooling speed of more than or equal to 33 DEG C / s through on-line molten salt semi-quenching treatment, enters a bainite and pearlite mixed phase region from an austenite state, and is subjected to hot rolling and hot rolling at a cooling speed of more than or equal to 33 DEG C / s; the method comprises the following steps: quenching bainite and a sorbite structure to form a structure mainly comprising the quenched bainite and the sorbite structure, then carrying out isothermal tempering, and finally carrying out roller way slow cooling to prepare the hot-rolled wire rod of which the microscopic structure comprises a complex-phase structure consisting of tempered sorbite and tempered bainite, so that a component system can be simplified, the material cost can be reduced, network carbides can be effectively controlled, and meanwhile, the complex-phase structure can be regulated and controlled; the high strength and plasticity of the wire rod are matched, the tensile strength is 1390-1440 MPa, the percentage reduction of area is 32%-37%, and the steel wire rod is used for manufacturing 2060 MPa grade stranded wires and other application fields and is beneficial to downstream wire drawing and twisting processing.
Owner:JIANGSU YONGGANG GROUP CO LTD

1100MPa-grade high-strength tool steel wire rod and manufacturing method thereof

The invention relates to a 1100MPa-grade high-strength tool steel wire rod and a manufacturing method thereof, the wire rod adopts a middle-carbon Nb-V-containing chemical component design, after a steel billet is rolled and spun into the wire rod according to the spinning temperature of more than or equal to 860 DEG C, online molten salt semi-quenching isothermal treatment is performed, the wire rod is controlled to be subjected to front-section molten salt treatment, and then the steel wire rod is subjected to hot rolling and hot rolling to obtain the 1100MPa-grade high-strength tool steel wire rod. According to the method, the steel wire rod enters a bainite phase region from a high-temperature austenite state at the cooling speed of more than or equal to 30 DEG C / s to form a structure taking quenched bainite as a main component, and then is subjected to rear-section molten salt heating isothermal tempering and toughening destressing treatment, and finally is subjected to roller way slow cooling to prepare the steel wire rod with a microscopic structure comprising tempered bainite and ferrite, so that the material cost can be reduced, and the production efficiency is improved. The method has the advantages that martensite brittle structures are effectively avoided, the structure state of the hot-rolled wire rod is controlled, the plasticity and cold working performance of the wire rod are improved, the tensile strength of the product can reach 980-1030 MPa, the percentage reduction of area is 61%-66%, and the product can be directly machined into tool parts after cold forming.
Owner:JIANGSU YONGGANG GROUP CO LTD

High-strength complex-phase hot-rolled wire rod for 2230 MPa grade stranded wire and manufacturing method of high-strength complex-phase hot-rolled wire rod

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 2230 MPa grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod. After a Nb-containing high-carbon component is used for rolling and spinning at a spinning temperature to form a wire rod, online molten salt mixing quenching isothermal treatment is carried out, so that the wire rod is firstly subjected to front-section molten salt treatment and is cooled at a cooling speed of more than or equal to 35 DEG C / s, and enters a bainite and pearlite mixed phase region from an austenite state; the method comprises the following steps: firstly, carrying out heat treatment on austenite to promote part of austenite to be converted into bainite and sorbite, then carrying out later-section molten salt treatment, increasing the molten salt temperature, promoting unconverted retained austenite to be decomposed and converted into sorbite, carrying out isothermal tempering, and finally, carrying out roller way slow cooling, so as to prepare the hot-rolled wire rod of which the microscopic structure comprises a complex-phase structure consisting of tempered bainite and tempered sorbite, the drawing and hardening capacity can be improved, the production efficiency is considered, the tensile strength is 1522-1572 MPa, and the percentage reduction of area is 29%-34%, so that off-line heat treatment is avoided, and the wire breaking risk and cost of stranded wire manufacturing are reduced.
Owner:JIANGSU YONGGANG GROUP CO LTD +1

Method for low-carbon environment-friendly production of 3104 alloy blank with high secondary aluminum ratio

The invention belongs to the technical field of aluminum alloy production, and particularly discloses a low-carbon environment-friendly method for producing a 3104 alloy blank with a high secondary aluminum proportion, which comprises the procedures of smelting, melt purification, online degassing filtration, continuous casting and triple continuous rolling, and is characterized in that alloy components are optimized, secondary aluminum waste is used in a large proportion, the Fe content is increased, and the production cost is reduced. Iron and elements such as manganese in the aluminum alloy form intermetallic compounds, the intermetallic compounds can serve as heterogeneous nucleation, obviously refine alloy grains during casting and increase Fe content, the performance of the 3104 alloy blank is improved, meanwhile, aluminum is replaced with iron, the main material cost can be reduced, in addition, due to the fact that the rolling temperature of an inlet of each rack is high, and meanwhile the finish rolling temperature is also high, the service life of the 3104 alloy blank is prolonged. The self-tempering effect is achieved, internal dislocation of materials is eliminated, the blank edge cracking condition is improved, strip breakage caused by the edge cracking problem in the subsequent rolling process is avoided, safe production is guaranteed, the main material cost is reduced, meanwhile, the blank performance is improved, the 3104 alloy blank is efficiently produced in a high-quality mode, and the purposes of low carbon and environment protection are achieved.
Owner:LUOYANG LONGDING ALUMINUM

High-strength complex-phase hot-rolled wire rod for 2360MPa-grade stranded wire and manufacturing method of high-strength complex-phase hot-rolled wire rod

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 2360MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod. After a Mo-V high-carbon component system is rolled and spun into a wire rod, the wire rod is subjected to on-line molten salt weak quenching toughening treatment, so that the wire rod is subjected to front-section molten salt treatment to be quickly cooled, enters a bainite and sorbite mixed phase region from an austenite state, and is subjected to high-temperature heat treatment to form a high-strength complex-phase hot-rolled wire rod; the method comprises the following steps: firstly, carrying out heat treatment on residual austenite to form a structure mainly comprising bainite and sorbite, then carrying out later-section molten salt treatment, increasing the temperature of molten salt, promoting decomposition and conversion of unconverted residual austenite into sorbite, carrying out isothermal tempering, and finally, carrying out roller way slow cooling to prepare a hot-rolled wire rod of which the microscopic structure comprises a complex-phase structure consisting of tempered bainite and tempered sorbite, the method has the advantages that the structure toughness can be regulated and controlled on line, the tensile strength is 1574-1627 MPa, the percentage reduction of area is 28-33%, the mechanical property fluctuation is reduced, the material cost and the production efficiency are both considered, the ultra-high-strength stranded wire can be produced without off-line heat treatment, and the wire breaking risk is reduced.
Owner:JIANGSU YONGGANG GROUP CO LTD +1

Hot-rolled wire rod for 1960MPa-grade stranded wire and manufacturing method of hot-rolled wire rod

The invention relates to a hot-rolled wire rod for a 1960MPa-grade stranded wire and a manufacturing method of the hot-rolled wire rod, after high-carbon components of C-Si-Mn-Cr-B are rolled and spun into a wire rod, the wire rod is subjected to rapid online molten salt isothermal treatment, and the wire rod is subjected to front-section molten salt treatment, so that the wire rod is cooled at the cooling speed of more than or equal to 32 DEG C / s and enters a sorbite phase region from an austenite state; the steel wire rod is subjected to rear-section molten salt treatment, the molten salt temperature is reduced, unconverted retained austenite is promoted to be converted into the sorbite structure, meanwhile, isothermal tempering of the structure and fusing of a part of sorbite lamellas are promoted, and finally slow cooling is conducted through a roller way; the microstructure of the hot-rolled wire rod comprises a mixed structure composed of tempered sorbite, ferrite and fused sorbite, the tensile strength is 1305-1355 MPa, the percentage reduction of area is 37%-42%, and the hot-rolled wire rod is used for being used as base metal to manufacture high-strength stranded wires and other application fields and is beneficial to reducing the risk of wire breakage.
Owner:JIANGSU YONGGANG GROUP CO LTD

Yttrium-rich neodymium-iron-boron magnet and preparation method thereof

The invention discloses an yttrium-rich neodymium-iron-boron magnet and a preparation method thereof, and belongs to the technical field of rare earth permanent magnet material preparation. The preparation method comprises the following steps: mixing yttrium-rich neodymium-iron-boron matrix alloy powder with grain boundary doped alloy powder containing Gd and / or Ho, and carrying out compression molding and sintering tempering treatment to obtain a first yttrium-rich neodymium-iron-boron magnet. According to the invention, the grain boundary doped alloy powder containing Gd and / or Ho is added into the yttrium-rich neodymium iron boron matrix alloy powder and then is sintered, so that a continuous and uniform non-magnetic thin-wall grain boundary phase structure is formed in the grain boundary, and the coercive force of the magnet is enhanced. Dy and / or Tb heavy rare earth element grain boundary diffusion is carried out based on the first yttrium-rich neodymium-iron-boron magnet after grain boundary modification, a second yttrium-rich neodymium-iron-boron magnet is obtained, the diffusion depth of Dy and / or Tb in the magnet can be increased, the utilization rate can be increased, the cost can be reduced, the coercivity of the magnet can be improved, and the adverse effect of Dy and / or Tb on residual magnetism can be reduced.
Owner:NINGBO INST OF MATERIALS TECH & ENG CHINESE ACAD OF SCI

Hard alloy wear-resistant steel ball suitable for mine ore grinding and preparation method of hard alloy wear-resistant steel ball

The invention belongs to the field of metal materials, and provides a hard alloy wear-resistant steel ball suitable for mine ore grinding and a preparation method thereof.The hard alloy wear-resistant steel ball is prepared from waste steel pig iron as a basic raw material and chemical components including 2.1%-2.2% of C, 9.8%-10.0% of Cr, 0.10%-0.20% of V and 0.03%-0.06% of Ti; a core-shell precipitated phase microstructure design with MN / MCN as a hard core and chromium carbonitride as a gradient self-passivation shell layer is formed through medium-frequency induction furnace smelting, controlled nitrogen introduction establishment of a V-Ti-C-N microalloy system, bottom pouring solidification and austenitizing quenching and tempering heat treatment processes, and the performance indexes that the surface hardness is HRC60-63 and the core hardness is HRC54-58 are achieved; the average particle size of a core-shell precipitated phase is in dispersed distribution of 20-200nm, the shell thickness is 5-50nm, and the alloy steel ball has excellent wear resistance and corrosion resistance under the high-impact and high-wear working conditions of wet ore grinding, solves the problem of insufficient wear resistance and corrosion resistance of a traditional alloy steel ball, and has wide mine ore grinding application value.
Owner:LOUDI DINGYUAN INTELLIGENT EQUIP CO LTD

10.9-grade non-quenched and tempered cold heading steel wire rod and production method thereof

The invention provides a 10.9-grade non-quenched and tempered cold heading steel wire rod and a production method thereof. The 10.9-grade non-quenched and tempered cold heading steel wire rod comprises the following chemical components: 0.23-0.27% of C, 0.30-0.50% of Si, 1.45-1.55% of Mn, less than or equal to 0.025% of P, less than or equal to 0.025% of S, 0.40-0.50% of Cr, 0.025-0.050% of Ti, 0.0025-0.0050% of B, less than or equal to 0.0050% of N and more than or equal to 0.015% of [Ti]-3.5 * [N]. According to the invention, on the basis of component design, a controlled rolling process deformation induced phase change, an online salt bath isothermal treatment cooling process and an artificial aging process are matched, so that rapid cooling and isothermal phase change of the wire rod are realized, and the prepared wire rod is uniform in through ring mechanical property, high in yield ratio, good in plasticity and long in fatigue life. The steel wire rod can be used for directly cold-drawing the steel wire without annealing, and the cold-drawn steel wire can meet the performance requirement of a 10.9-grade fastener without quenching and tempering after being formed. According to the production method of the wire rod, the production process can be simplified, the fastener production period is shortened, the cost is reduced, meanwhile, the energy consumption is reduced, and the method conforms to the current green and low-carbon development route.
Owner:QINGDAO SPECIAL STEEL CO LTD

Preparation method for forging TC4 titanium alloy bar with short process and low cost

The invention discloses a short-process low-cost preparation method for forging a TC4 titanium alloy bar. The short-process low-cost preparation method comprises the following steps: (1) cogging and forging a beta-phase region; (2) performing drawing-out thermal deformation on an alpha + beta region; (3) static quasi-beta annealing water quenching treatment; (4) carrying out thermal deformation in a near alpha + beta region; and (5) alpha + beta area small-deformation multi-tempering drawing-out finish forging forming is carried out. The method has the advantages that the requirements of uniform orientation distribution, sufficient grain refinement, process simplification and convenient operation in the short-process low-cost TC4 titanium alloy manufacturing bar are met, the structure uniformity of the large bar is improved, the obtaining of a homogeneous fine structure is facilitated, the requirement of nondestructive testing of the flaw detection clutter level is met, and the product quality is improved.
Owner:JIANGSU XIANGYUN TITANIUM ALLOY NEW MATERIALS CO LTD

Wear-resistant steel ball production process and surface treatment equipment thereof

The invention discloses a wear-resistant steel ball production process and surface treatment equipment thereof, and belongs to the technical field of wear-resistant balls, and the wear-resistant steel ball production process comprises the following steps: step 1, weighing raw materials, smelting the raw materials, and casting into a continuous casting billet; (2) the continuous casting billet obtained in the step (1) is placed in a steel rolling heating furnace to be heated to 1120-1250 DEG C, heat preservation and thorough burning are conducted, and then the continuous casting billet enters a continuous rolling unit to be rolled into a round steel bar; 3, the round steel bar is sent to a heating furnace to be heated to 1030 DEG C to 1100 DEG C, heat preservation is conducted, the round steel bar is taken out of the furnace after thorough burning, then the round steel bar is rolled into steel balls on a ball rolling machine, and the rolling temperature is 940 DEG C to 960 DEG C; 4, the steel balls with the waste heat enter a quenching water tank along a roller way to be subjected to water-cooling quenching, and the water entering temperature of the steel balls during quenching is 830-860 DEG C; and 5, tempering is conducted after quenching of the steel ball, the tempering temperature ranges from 160 DEG C to 200 DEG C, surface treatment is conducted after cooling, and finally the high-abrasion-resistance steel ball is obtained. The wear-resistant steel ball is high in production efficiency and high in quality; and the steel balls are uniform, high in core hardness, low in breakage rate and excellent in wear resistance.
Owner:CHANGSHU FEIFAN METALWORK CO LTD

Optimization treatment method for hardenability of steel for low-temperature stud

The invention relates to the technical field of low-temperature studs and bolts, and discloses a low-temperature stud steel hardenability optimization treatment method which comprises the steps of S1, a pretreatment method, S2, quenching method optimization, S3, tempering method optimization, S4, a post-treatment method and S5, a performance verification method. According to the method, the low-temperature impact stability is remarkably improved, the low-temperature impact energy of the material at about-100 DEG C can stably reach 35 J or above by accurately controlling the proportion of alloy elements and optimizing the heat treatment process (for example, the tempering temperature is increased to 640 DEG C or above and the heat preservation time is prolonged), the low-temperature impact energy is improved by about 20%-30% compared with a traditional process, and the problem that the low-temperature impact performance of the wire rod fluctuates is thoroughly solved; and the service safety in a low-temperature environment is ensured.
Owner:HUNAN VALIN XIANGTAN IRON & STEEL CO LTD

High-strength wear-resistant self-lubricating drill bit for coal mine and preparation method thereof

The invention discloses a high-strength wear-resistant self-lubricating drill bit for a coal mine and a preparation method of the high-strength wear-resistant self-lubricating drill bit. The preparation process comprises the steps that a drill bit blank is prepared from low-alloy carbon structural steel, a high-strength and high-toughness matrix is obtained through thermal refining, and then sand blasting activation is conducted to clean and coarsen the surface. After diamond particles are subjected to acid pickling pretreatment, metal modified diamond composite powder is obtained through salt bath metal and reduction prefabrication. The preparation method comprises the following steps: mixing MoS2 with the carbon dioxide, spraying the mixture on the surface of a matrix through high velocity oxy-fuel to form a wear-resistant coating, and then improving the density and interface bonding strength of the coating through high-frequency induction instantaneous remelting, thereby finally obtaining the coal mine drill bit with high hardness, strong bonding force and self-lubricating performance. The metal modified diamond composite coating containing the metal transition layer and the MoS2 lubricating phase is constructed on the steel substrate, and a high-frequency remelting process is combined, so that the wear resistance, the bonding strength and the self-lubricating performance of the drill bit are synergistically improved, and the drill bit has the advantages of high strength and toughness matching and low cost.
Owner:XIAN NEW NORTHWEST TECH CO LTD

Non-quenched and tempered steel for 12.9-grade wind power bolt and production method of non-quenched and tempered steel

The invention belongs to the technical field of non-quenched and tempered steel, and relates to non-quenched and tempered steel for a 12.9-grade wind power bolt and a production method of the non-quenched and tempered steel. According to the method, the component design of steel is optimized, and the steel comprises 0.20%-0.25% of C, 1.30%-1.50% of Si, 1.90%-2.20% of Mn and 0.0090%-0.0150% of N; the key process control comprises the following steps: (1) LF refining nitrogen alloying; (2) continuous casting weak cooling and electromagnetic stirring; (3) carrying out controlled rolling at 1200 + / -15 DEG C, heating at 780-830 DEG C, and (4) quickly cooling after rolling, feeding on a cooling bed at the temperature of 580 + / -30 DEG C, and tempering at the medium temperature of 400 + / -20 DEG C; the obtained non-quenched and tempered steel directly meets the performance requirements of 12.9-grade bolts: Rm is larger than or equal to 1200 MPa,-40 DEG C KV2 is larger than or equal to 30 J, the yield ratio RP0.2 / Rm is larger than or equal to 0.9, a traditional quenching and tempering heat treatment procedure is omitted, and the non-quenched and tempered steel is suitable for manufacturing the high-strength wind power bolts with the diameter being 30-70 mm.
Owner:HUNAN VALIN XIANGTAN IRON & STEEL CO LTD

Quenching and tempering heat treatment method for large heavy-duty bearing ring piece

The invention belongs to the technical field of bearing manufacturing, and particularly relates to a quenching and tempering heat treatment method for a large heavy-duty bearing ring piece, which is suitable for quenching and tempering heat treatment of a thick large-section ring piece. And the thick and large-section ferrule ring piece is heated to the quenching temperature in a segmented and stepped mode, the ferrule ring piece is hoisted to a circulating water pool to be subjected to water cooling after heat preservation is completed, cooling is conducted till the surface temperature of the ring piece is lower than 100 DEG C, and the quenched ferrule ring piece is timely charged into a furnace to be tempered twice. The surface of the ferrule ring subjected to quenching and tempering heat treatment is free of cracks, the deformation degree is small, a martensite structure with the full cross section quenched thoroughly can be obtained, and the uniformity of the surface layer, the core structure and the performance of the ferrule ring with the thick and large cross section can be greatly improved. In addition, the quenching and tempering heat treatment process is simple to operate, and the consistency of the performance of the ferrule ring pieces in all batches is easily ensured. The method is not limited to a process of a large heavy-duty bearing ring piece, is also very suitable for thermal refining of other large forgings, and solves the defect problems of non-uniform structure, unstable performance and the like.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI

Ultrahigh-strength high-conductivity thin and long grain aluminum alloy material and preparation method thereof

PendingCN120666221AWire rodTempering
The invention belongs to the field of metallurgical wire processing, and relates to an aluminum alloy material, in particular to an ultrahigh-strength high-conductivity slender grain aluminum alloy material and a preparation method thereof. The aluminum alloy material is prepared from the following elements in percentage by mass: 0.56 percent to 0.75 percent of Si, 0.2 percent to 0.5 percent of Fe, 0.005 percent to 0.15 percent of Cu, 0.45 percent to 0.85 percent of Mg, 0.1 percent to 0.25 percent of RE, 0.005 percent to 0.03 percent of B, 0.001 percent to 0.02 percent of Ti and the balance of aluminum, the preparation method comprises the processes of smelting, alloying treatment, refining, continuous casting, continuous rolling, quenching, drawing, tempering recrystallization and aging treatment in sequence. By setting the aluminum alloy material formula and improving the preparation method, the distribution of grain boundaries is optimized, and the strength and the conductivity of the aluminum alloy conductor are synchronously improved.
Owner:TEBEN ELECTRICAL EQUIPMENT GROUP CO LTD +1

Engineering machinery driving wheel material and preparation process thereof

The invention relates to the technical field of manufacturing of engineering machinery parts, and discloses an engineering machinery driving wheel made of a medium carbon alloy cast steel material. The invention also discloses a preparation process of the engineering machinery driving wheel material, which comprises the following steps: S1, casting treatment: melting the medium carbon alloy steel material, and casting into a driving wheel blank; s2, normalizing heat treatment: carrying out normalizing heat treatment on the driving wheel blank; s3, rough machining treatment; s4, quenching treatment: carrying out induction quenching treatment; and S5, finish machining treatment. The synergistic effect of alloy elements in a medium carbon alloy cast steel material is combined with an optimized air cooling process, so that the cast steel is normalized to obtain a uniform structure which mainly contains superfine pearlite and contains extremely little ferrite, the matrix hardness is stable, and the requirement of a high-performance driving wheel is completely met; after the process route is improved, tempering and shot blasting and flaw detection procedures after tempering are canceled; the technological process is greatly shortened, material turnover is reduced, and the production efficiency is improved.
Owner:SHAANXI ARD MASCH CO LTD

Rapid quenching and tempering process for high-strength steel

The invention belongs to the technical field of metal heat treatment, and relates to a rapid quenching and tempering process of high-strength steel, which comprises the following steps: preheating a steel workpiece, then transferring to a vacuum induction furnace, heating to a first quenching temperature, preserving heat, and then periodically fluctuating and controlling the temperature to obtain a quenched workpiece; performing high-frequency induction heating on the quenched workpiece to a first tempering temperature, preserving heat, and performing water cooling after heat preservation to finish first tempering treatment; and then carrying out medium-frequency induction heating to a second tempering temperature under the alternating magnetic field, preserving heat, and air-cooling to room temperature along with the furnace after heat preservation is finished, so as to finish second tempering treatment. By optimizing key steps such as preheating, quenching, cooling and tempering in the heat treatment process, the comprehensive mechanical property of the high-strength steel is remarkably improved, rapid heating and structure homogenization are achieved through two-section preheating, and the problem of workpiece deformation or cracking caused by rapid heating in a traditional preheating process is solved.
Owner:SHAANXI AEROSPACE TIMES NAVIGATION EQUIP CO LTD

1300MPa-grade high-strength tool steel wire rod and manufacturing method thereof

The invention relates to a 1300 MPa-grade high-strength tool steel wire rod and a manufacturing method thereof, after a Cr-Nb-V medium carbon component design is adopted for rolling and spinning to form a wire rod, the wire rod is subjected to online molten salt micro-quenching tempering treatment, the wire rod is controlled to enter a lower bainite phase region from a high-temperature austenite state at a cooling speed greater than or equal to 31 DEG C / s, and a quenching structure mainly comprising quenching bainite is formed; the steel wire rod with a microscopic structure comprising tempered bainite and ferrite is prepared by carrying out isothermal tempering and toughening destressing treatment on a quenched structure and finally carrying out roller way slow cooling, so that the material cost can be properly controlled, the strength and plasticity matching of the steel wire rod is improved, the tensile strength is 1255-1305MPa, and the percentage reduction of area is 58-63%, so that the steel wire rod can be directly processed into a part after being subjected to cold processing molding, and the service life of the steel wire rod is prolonged. And tool steel production energy consumption, cost reduction and efficiency improvement are facilitated.
Owner:JIANGSU YONGGANG GROUP CO LTD

High-temperature-lead-bismuth-corrosion-resistant high-silicon-content ferrite / martensite steel ladle tube and preparation method thereof

The invention belongs to the technical field of research and development of fast neutron reactor jackets and structural materials, and particularly relates to a high-temperature-lead-bismuth-corrosion-resistant high-silicon-content ferrite / martensite steel ladle tube and a preparation method thereof. According to the mass percentage, the composition mainly comprises the following components: 0.16-0.24% of C; 0.4 to 0.8 percent of Mn; cr: 11.6% to 12.4%; 1.2 to 1.8 percent of W; 0.1 to 0.4 percent of Ta; 0.2 to 0.4 percent of V; 1.0%-1.8% of Si and Fe. The preparation method comprises the steps of vacuum induction and vacuum arc remelting. Carrying out homogenization treatment and forging; extruding and annealing; cold rolling and annealing; and performing normalizing and tempering treatment. Through an efficient short-flow process route and reasonable smelting, pipe machining deformation and heat treatment processes, the microscopic structure of the material is remarkably improved, then the mechanical property and high-temperature lead and bismuth corrosion resistance of the finished pipe are improved, and the use requirement of the lead and bismuth cooling fast reactor fuel assembly cladding material under the high-temperature working condition is met.
Owner:NUCLEAR POWER INSTITUTE OF CHINA

Short-process manufacturing process of aluminum foil for high-strength 8021 alloy container

The invention introduces a short-process manufacturing process of aluminum foil for a high-strength 8021 alloy container, and relates to the technical field of aluminum foil processing, and the short-process manufacturing process comprises the following specific steps: S1, smelting; s2, on-line treatment of the melt; s3, continuous casting and rolling; s4, cold foil rolling; s5, annealing a finished product; and S6, checking and packaging. According to the method, homogenizing annealing and even after-process cold foil rolling production are not needed, components can be utilized, the blank can be discharged from a machine for preheating, blank waste heat can play a role in eliminating internal stress through low-temperature tempering, the subsequent rolling deformation resistance is reduced, and the low-carbon production concept is really practiced; the single-pass machining rate of cold foil rolling is larger, the number of rolling passes is smaller, rolling is easier, production is easier, the production cost of cold foil rolling and foil rolling can be effectively reduced, and economic benefits of industrial production are achieved.
Owner:LUOYANG LONGDING ALUMINUM

Forging quenching and tempering method based on intelligent temperature control

The invention relates to the technical field of forging heat treatment, and discloses a forging quenching and tempering method based on intelligent temperature control. The method comprises the following steps: acquiring a real-time temperature time sequence and a temperature distribution characteristic during heat treatment of a forge piece, and executing multi-scale signal decomposition through an optimal signal decomposition primary function and a decomposition depth hierarchy to obtain a multi-scale temperature signal component; and calculating a complexity metric value of the decomposition coefficient to extract randomness characteristics, and screening out a key temperature region coefficient which is most relevant to the structure evolution of the forge piece. The optimal temperature control frequency parameter is determined by combining the material phase change baseline characteristic, the current heat treatment stage state and the randomness characteristic, a temperature field evolution characteristic sequence is reconstructed and is modally decomposed into a slow change component and an accelerated change component, accordingly, the hardening and tempering state type is recognized, a temperature control strategy library is matched to generate a control instruction, and accurate and efficient forging hardening and tempering treatment is achieved. The method solves the problem of lagging structure performance regulation in traditional heat treatment, and improves the stability and consistency of the comprehensive performance of the forge piece.
Owner:SHANXI BAOLONG TECH CO LTD

SNCM439 material harmonic reducer flexible gear long-life composite heat treatment method

The invention discloses a long-service-life composite heat treatment method for a harmonic reducer flexible gear made of an SNCM439 material, belongs to the technical field of long-service-life manufacturing of harmonic reducers, and solves the problem that the service life of the harmonic reducer flexible gear is short. According to the method, a flexible gear made of an SNCM439 material is subjected to a composite heat treatment method of secondary normalizing, quenching, deep cooling and tempering, and the specific process method is as follows: the primary normalizing temperature is 870-890 DEG C, the heat preservation time is 50-70 minutes, and air cooling is performed; the secondary normalizing temperature is 850-870 DEG C, the heat preservation time is 50-70 min, and air cooling is carried out; the quenching temperature is 830-850 DEG C, the heat preservation time is 50-70 min, and oil cooling is conducted; the subzero treatment temperature is-70 DEG C to-90 DEG C, and the heat preservation time is 110-120 min; the tempering temperature is 490-510 DEG C, and the heat preservation time is 120-140 minutes.
Owner:GUIZHOU QUNJIAN GEAR