6750 results about "High wear resistance" patented technology

A polycrystalline diamond abrasive element, particularly a cutting element, comprises a table of polycrystalline diamond bonded to a substrate, particularly a cemented carbide substrate, along a non-planar interface. The non-planar interface typically has a cruciform configuration. The polycrystalline diamond has a high wear-resistance, and has a region adjacent the working surface lean in catalysing material and a region rich in catalysing material. The region lean in catalysing material extends to a depth of 40 to 90 microns, which is much shallower than in the prior art. Notwithstanding the shallow region lean in catalysing material, the polycrystalline diamond cutters have a wear resistance, impact strength and cutter life comparable to that of prior art cutter, but requiring only 20% of the treatment times of the prior art cutters.

The fast laser depositing process of preparing antiwear heat resistant composite coating on the surface of crystallizer features that high power laser is first utilized in fast scanning to form transition layer in excellent metallurgical binding with the substrate of crystallizer copper plate on the surface of the plate and then utilized in wide band deposition to form Co base alloy with excellent heat resistance and high wear resistance on the surface of the transition layer. Compared with convenient technological process, the present invention has the advantages of precise control in laser power, position, shape and other parameters, easy automatic control of the whole process, no environmental pollution, high production efficiency, low power consumption, etc. and may be used widely.

The invention relates to the electronic application-coating field, in particular to uv-curing coating with high wearing resistance and vacuum coating. The compositions and contents of the invention are: 10 wt percent to 30 wt percent of difunctional group polyurethane acrylate, 10 wt percent to 40 wt percent of high functional group polyurethane acrylate, 5 wt percent to 20 wt percent of high functional group acrylate monomer, 0 wt percent to 15 wt percent of monofunctional group acrylate monomer, 1 wt percent to 10 wt percent of acid adhesive promoter, 1 wt percent to 6 wt percent of photoinitiator, 0 wt percent to 5 wt percent of nano wearing resistance materials, 0.1 wt percent to 2 wt percent of additive and 10 wt percent to 50 wt percent of solvent. The invention is designed for providing surface protection for vacuum coating parts of electric products such as mobile phone, MP3, and digital camera, etc., and is characterized by good surface effect, good performances of ultrawear-resistance, high temperature and humidity resistance, anti-cold thermal cycling and anti-yellowing, etc., wherein, RCA wear can be up to more than 1500 times, which can effectively improve the service life of electric products. The invention effectively enhances the adhesion and wearing resistant performance of the uv-curing and vacuum coating dope, solves the matching problem of the bottom and surface lacquer of the uv-curing and vacuum coating dope, and has broad university.

There is provided an Al2O3-TiN coated cemented carbide insert intended for turning of steels and especially Ca-treated steels. The alumina layer is protected by an extra thick and multilayered coating of TiN. The TiN coating is wet blasted and, for this purpose, (Ti,Al)(C,O,N) bonded to the underlying Al2O3 layer which preferably consists of alpha -Al2O3. The extra tough behavior together with increased wear resistance can be obtained by optimizing the TiN layer thickness, structure and adhesion and wet blasting the said TiN coating. This invention is characterized by the fact that the coating layers are not missing at the cutting edge of the insert.

The invention relates to compound epoxy flooring coating adopting the mixture of epoxide resin and modified resin as a base material and further comprising organic solvent, dispersant, wetting agent, antifoaming agent, flatting agent, scratch resistance agent, pigment and stuffing as well as reactive diluent selected according to requirements. When in use, the coating is mixed and solidified withthe components of firming agent, accelerant, etc. By regulating the content of the components, the compound epoxy flooring coating of the invention can be used for manufacturing a solvent or solvent-free autolevelling epoxy floor. The compound epoxy flooring coating of the invention has favorable over-all properties, and not only has the characteristics of high mechanical strength, favorable anti-corrosion property, high adhesive force and good wear resistance property of the epoxide resin but also has the characteristics of good weather resistance, high decorative property and hardness and shock resistance of the modified resin; and the preparation method thereof is simple and practicable, is low-cost, and is suitable for mass preparation.

The aim of the invention is to provide grinding rolls in particular for high-pressure roller mills or rolling presses for pressure grinding a granular material not only with a wear-resistant coating but also with a face armour plating in the area of the roller annular edge, which has a long service life due to the high wear resistance thereof and whose production and repair are, in general, relatively simple and inexpensive. For this purpose, the inventive face armour plating consists of a plurality of prefabricated hard bodies which are circularly arranged side by side in such a way that the circular face edge of the roller is formed, said hard bodies are disposed on said circular shoulder of a roll shell such that said hard bodies are placed axially and radially against said circular shoulder of the roll shell and are movably assembled with the roll shell.

A composite powder for a deposition of a composite coating comprises a nonmetallic component and a metallic component, the metallic component having an amorphous structure or a nanocrystalline structure. The metallic component may include an amorphous metallic alloy. The metallic alloy may include constituents having the amorphous structure. The metallic component may include a combination of the metallic alloy existing in the amorphous state and constituents of the amorphous metallic alloy in the amorphous state. The composite metal-ceramic powders are used for depositing composite coatings on a selected surface. Disclosed are several methods and systems for producing such composite powders. Disclosed are also several methods and systems for depositing composite coatings. Advantageously, the deposited coatings exhibit high corrosion resistance, high wear resistance, and excellent structural properties.

The invention relates to a polymer wear-resistance coating material, which is a coating material consisting of a component A and a component B, wherein the component B is a solidifier, and the weight part of the component B is 2 to 10 percent of that of the component A; the component A consists of 40 to 80 weight parts of a main ingredient which is one or more mixed in random ratio of silicon carbide, fused zirconia alumina, fused sub-white corundum, fused brown aluminium oxide, fused white corundum and fused mullite, 1 to 5 weight parts of an auxiliary material which is one or more mixed in a random ratio of asbestos powder, glass-ceramic powder, titanium white, aluminium oxide powder and mica powder, 0.5 to 2 weight parts of reinforcing agent which is one ore more mixed in a random ratio of polypropylene fibers, glass fibers and carbon fibers, and 10 to 20 weight parts of a bonding agent which is polyurethane modified epoxy resin. The construction and use of the coating material are convenient and quick, the bonding strength of the coating material is high and the use cost of the coating material is low; and the coating material has high wear resistance, corrosion resistance and air corrosion resistance.

The invention discloses a sneaker sole material with high wear resistance and low hardness and a preparation method thereof, particularly a method for preparing a sneaker sole material which is suitable for middle and high-grade sneaker soles with higher requirements on wear resistance and comfort. The sneaker sole material comprises the following components: butadiene rubber (BR), natural rubber (NR), styrene butadiene rubber (SBR), softening oil, a reinforcing agent, an activating agent, a coupling agent, a vulcanizer, a vulcanization accelerator, a tackifier and an anti-aging agent. A series of sole material with high wear resistance (DIN abrasion is less than or equal to 40mm<3>, and the length of grinding marks is 3.0 to 4.0mm) and low hardness (ShoreA 60-66) is prepared by screening the proportion of rubber composition, the coupling agent, the accelerator, and the activating agent and reasonably controlling a process on the basis of the rubber, the softening oil and the reinforcing agent. The material has the advantages that: (1) the total weight of a sneaker sole is expected to be reduced, namely the thickness of a rubber outer sole of a sneaker can be reduced under the condition that the material has the wearing life which is the same as that of the conventional sneaker sole, so that the total weight of the sole is reduced; (2) the humidity and slip resistance is improved, namely the hardness of the sole is lower and the sole is easy to distort under the condition of stress, so that the contact area of the sole and the ground is increased, and the aim of improving the humidity and slip resistance of the sole is fulfilled; and (3) the comfort is improved.

The invention provides a high-elasticity sneaker air cushion sole and a production method thereof and researches a sneaker sole with high elasticity, high wear resistance and low hardness. The high-elasticity sneaker air cushion sole comprises a phylon (MD) midsole, an air cushion and a large sole which are sequentially and fixedly connected with one another from top to bottom, wherein an ethylene-vinyl acetate copolymer (EVA) cushion piece is assembled on a heel part of the air cushion; and the material formula of the MD midsole comprises the following components in parts by weight: 40-60 parts of EVA, 0-20 parts of ethylene propylene ternary gel, 0-30 parts of polyolefin elastomer (POE), 0-10 parts of talcum powder, 2.0-4.0 parts of a foaming agent, 0.6-1.0 part of a bridging agent, 1.0-2.0 part of a zinc oxide desulfurizing agent, 0.6-1.2 parts of stearic acid, 0.5-1.0 part of zinc stearate, 0.8-1.5 parts of a flow promotor and 0.3-0.8 part of a bridging addition agent.

A polycrystalline diamond compact for use in cutting operations with a renewable sharp cutting edge, high abrasion resistance and high impact strength. The polycrystalline diamond is a composite composed of a matrix of coarse diamond interspersed with large agglomerated particles of ultra fine diamond. The agglomerated particles produce sharp cutting edges that are protected from impact forces by the overall uniform matrix of coarse diamond crystals. The self-sharpening cutter is highly resistant to spalling and catastrophic fracture.

Cutting elements for earth-boring tools may generate a shear lip at a wear scar thereon during cutting. A diamond table may exhibit a relatively high wear resistance, and an edge of the diamond table may be chamfered, the combination of which may result in the formation of a shear lip. Cutting elements may comprise multi-layer diamond tables that result in the formation of a shear lip during cutting. Earth-boring tools include such cutting elements. Methods of forming cutting elements may include selectively designing and configuring the cutting elements to form a shear lip. Methods of cutting a formation using an earth-boring tool include cutting the formation with a cutting element on the tool, and generating a shear lip at a wear scar on the cutting element. The cutting element may be configured such that the shear lip comprises diamond material of the cutting element.

A movable field processing alloy powder material for the laser melting is to reinforce the nickel-base alloy using the below elements: Cr, W, Mo, Al, Ti, Co; also it can be added with the Co, C, N, Nb, Cu, B, Si and the minim rare-earth metal which can be the Ce, Y and the Hf. The invention has the high hardness, the strength and the low melting point, high wearing resistance. It has improved the cracking resistance, moldability, the stability and the uniformity of the laser melting layer. So it can repair the high temperature alloy, the carbon steel, the structural steel and the stainless steel by the laser melting.

The invention discloses a dedicated pouring material for a cement kiln outlet and a jetting coal pipe, which comprises the following components by the weight percentage: 20 to 30 percent of sintered plate-shaped corundum, 20 to 30 percent of sintered and synthesized mullite, 10 to 15 percent of chrome corundum, 5 to 10 percent of silicon carbide, 3 to 5 percent of silicon carbide superfine powder, 3 to 5 percent of magnesia alumina spinel, 5 to 8 percent of zircon sand, 2 to 5 percent of activated Al2O3 micro powder, 2 to 5 percent of silicon micro powder, 3 to 5 percent of pure calcium aluminate cement, 1 to 2 percent of stainless steel fiber, 5 to 10 percent of synthesized zirconium mullite grinding powder, 0.1 to 0.15 percent of composite additives and 0.01 to 0.1 percent of explosion proof fiber. The invention further discloses a method for preparing the pouring material. The pouring material is applicable to the dry-process cement kiln outlets and the jetting coal pipes in large-scale cement plants and has the advantages of high wear resistance, good anti-stripping resistance and long service life.

The present invention is one kind of environment friendly composite emulsified asphalt material for grouting and repairing cracks in highway and building. The composite emulsified asphalt material consists of emulsified asphalt40-90 weight portions, powdered inorganic material 50-90 weight portions, nanometer material 5-10 weight portions, polymer emulsion 20-40 weight portions and water 30-80 weight portions mainly. The composite emulsified asphalt material has nanometer particle component with unique surface effect, small size effect and tunnel effect, polymer emulsion component resulting in high interface combining force and high antiaging performance, and inorganic material powder component resulting in high wear resistance, high strength, etc., so that it has high comprehensive performance, good crack repairing effect and low cost.

The invention discloses a water-based coating and a preparation method and an application thereof. The water-based coating belongs to a water-based two-component polyurethane coating for a wind turbine blade, and can be taken as priming paint and finishing paint. Film forming resin consists of a hydroxyl acrylic acid dispersion and a hydroxyl polyurethane dispersion; due to the adoption of a acrylic acid structure and a polyurethane structure, excellent ultraviolet ray resistance and high wear resistance can be provided respectively; and water-dispersible aliphatic diisocyanate is taken as a curing agent. The coating has excellent adhesive ability on the wind turbine blade, has excellent tolerance, and can be used for effectively prolonging the service life of wind power equipment.

The invention discloses an ultraviolet (UV) curing paint and a preparation method and application thereof. The preparation method comprises the following steps: weighting modified SiO2 sol to place in a container, adding water-soluble UV-cured resin, solvent and additive in turn, stirring for 10min, then adding photoinitiator, and stirring for 5min to obtain the UV curing paint, wherein the contents of the water-soluble UV-cured resin, the solvent, the additive and the photoinitiator are 10-60%, 7-33%, 0.1% and 2% respectively. The UV curing paint prepared by the method of the invention has the advantages of inorganic materials such as high hardness, high wear resistance, scratch resistance and good thermal stability and also has the advantages of organic materials such as adhesivity and relative flexibility; and the UV curing paint is suitable to be used as the protective coatings on the surfaces of all kinds of optical plastic products such as polyester which contains polycarbonate, polymethylmethacrylate, polyethylene terephthalate (PET) and the like. By adopting the UV curing paint of the invention, the defects of the existing UV curing paint in the aspects of hardness, wear resistance, scratch resistance and light transmittance, can be overcomed to a certain extent.

The invention provides a spraying polyurea elastomer applied to a mine, a method for making the same and a construction method. The spraying polyurea elastomer can solve the problem of poor wearing resistance in the prior art. The invention comprises the following technical proposals that: the spraying polyurea elastomer applied to the mine comprises two compositions A and R, wherein, the composition A is a semi-prepolymer synthesized by 45 to 65 portions of polyisocyanate and 35 to 55 portions of polyether polyol; the composition R comprises 55 to 80 portions of amine terminated polyether, 15 to 33 portions of chain extender and 5 to 25 portions of antiwear filler; and the compositions A and R are matched for use according to an isocyanate index of between 0.9 and 1.2. The spraying polyurea elastomer has good physical performance, high wearing resistance, good oil resistance, hydrolization resistance, bacteria resistance and aging resistance and good construction performance and can be used in a vibration sieve equipment lining, a flotation equipment lining, etc. of the mine and other application places which have high requirement on wearing resistance.

The invention relates to a mirror face synthetic leather and a manufacturing method thereof, belonging to the technical filed of synthetic leather and manufacturing methods. The manufacturing method is characterized in that the manufacturing method comprises the following steps: manufacturing polyester or daiamid short fiber and sea-island fiber into non-woven fabrics, immersing the non-woven fabrics in polyvinyl alcohol or ironing the non-woven fabrics by hot pressing, processing raw fabrics, immersing and coating polyurethane, solidifying, extracting, obtaining basic fabrics, embossing, removing film by a dry method, curing and inspecting for entering warehouses. The mirror face synthetic leather manufactured by the manufacturing method has high wearing resistance, high brightness, excellent performance and technological improvements on base layers and surface layers, effectively develops the use valve that the original single sea-island fiber does not have, and combines the characteristics of sea-island fiber and daiamid or polyester fiber. The manufacturing method widens the technical routes of synthetic leather development and has wide prospects of popularization and application.

The invention discloses high-strength abrasion-resistant steel for engineering machinery and a manufacturing method thereof. Components of the steel includes, by weight, 0.05-0.30% of C, 0.20-0.65% of Si, 1.20 to 1.60% of Mn, S<=0.010%, P<=0.020%, 0.0010-0.0040% of B, 0.30-1.00% of Cr, 0.030-0.080% of V, 0.015-0.050% of Al, [N]: 80-(200*10-6), [H]<=2*10-6, [O]<=40*10-6, and the balance Fe and inevitable impurities. The steel has surface brinell hardness no less than 395HBW, tensile strength no less than 1220 MPa, elongation after fracture no less than 13% and -20 DEG C shock absorption energy no less than 70J and is low in cost and capable of being used for manufacturing high-strength and high-abrasion resistance mechanical products in the industries of engineering, mining, building, agriculture, cement production, harbors, electric power and metallurgy. For example, the steel can be used as steel balls and lining plates of a ball grinder, bucket teeth of an excavator, rolling mortar walls, toothed plates and hammers of various crushers, track shoes of a tractor and a tank, scraper knives and relieving teeth for a bulldozer and the like.

The invention discloses a marine anticorrosive coating. The marine anticorrosive coating consists of the following components in percentage by mass: 30-40 percent of film forming matter, 21.5-33.8 percent of pigment filler, 6.2-15.4 percent of aids and 30-42.3 percent of solvent, wherein the film forming matter consists of 16-23 mass percent of water-based phenolic epoxy resin and 14-16 mass percent of waterborne polyurethane; the pigment filler comprises graphene; the solvent is deionized water. The marine anticorrosive coating has high corrosion resistance, high flexibility, high wear resistance, high oil and aging resistance and good antirust performance. The film forming matter integrates high adhesion force, high strength, low shrinkage rate and high corrosion resistance of the water-based phenolic epoxy resin as well as high flexibility, wear resistance, oil and aging resistance and good film-forming performance of the waterborne polyurethane.

The invention belongs to the field of material surface engineering and more particularly relates to a method for carrying out cladding on a high-hardness wear-resistant anti-corrosion nickel-based alloy material on a metal substrate E in a large area by applying a laser cladding technology, solving the problem of cracks generated in the laser cladding process of the high-hardness wear-resistant nickel-based alloy, in particular the cladding defects, such as cracks with the thickness of more than 1mm, pores and the like during large-area cladding. According to the invention, the high-hardness nickel-based alloy powder material is cladded on the surface of the metal substrate in the large area to form a high-hardness wear-resistant anti-corrosion nickel-based alloy coating by applying the laser cladding technology and adopting a scientific and reasonable process method. According to the method disclosed by the invention, stability and consistency of laser cladding are foundationally ensured, defects, such as cracks, pores, impurities can be prevented from generating, heat affected regions of the substrate are reduced, dilution rate is reduced, the high-wear-resistance anticorrosion nickel-based alloy coating with firm metallurgical bonding and fine and compact grains is obtained and has the hardness reaching 58-63HRC, and the service life of the processed workpiece can be prolonged by more than 1-2 times.

The present invention discloses compound high speed steel roll and its making process. The compound high speed steel roll consists of roll body and roll core compounded through central casting. The roll body is made of high speed steel comprising chemically C 1.8-2.8 (in wt%, same as below), Mo 4.0-8.0, V 3.0-7.0, Nb 1.5-4.0, Cr 6.0-12.0, RE 0.1-0.25, Ti 0.15-0.40, N 0.08-0.20, K 0.06-0.18, Si<2.0, Mn<2.0, S<0.05 and P<0.05, except Fe and inevitable impurity. The roll core is made of high strength nodular cast iron comprising chemically C 3.2-3.6 (in wt%, same as below), Si 1.8-2.4, Mn 0.4-0.8, Ni 0.3-1.2, Cr 0.3-0.8, Mo 0.2-0.5, Mg 0.03-0.08, RE 0.05-0.14, P<0.08 and S<0.03, except Fe and inevitable impurity. The compound high speed steel roll has high wear resistance, simple making process and high production efficiency.

The invention discloses a carbide-containing ausferrite spheroidal graphite cast iron grinding ball and a manufacturing method thereof, relating to a cast iron alloy containing spheroidal graphite. The grinding ball comprises the following chemical elements in percentage by mass: 3.3 to 3.7 percent of C, 2.4 to 3.3 percent of Si, 2.5 to 3.6 percent of Mn, 0.6 to 1.5 percent of Cr, less than 0.08 percent of P, less than 0.025 percent of S, 0.03 to 0.05 percent of Mg, 0.02 to 0.04 percent of Re and the balance of Fe. The preparation method of the grinding ball comprises the following steps of: (1) raw material preparation and smelting; (2) spheroidization and inoculation; and (3) isothermal quenching heat treatment. In the invention, a certain quantity of carbides and graphite balls are formed in a grinding ball casting-state structure by utilizing a sand lined metal casting technology; and an ausferrite base body with excellent comprehensive mechanical property is obtained by adopting an isothermal quenching technology; and as a certain quantity of carbides are distributed in the ausferrite base body, the carbide-containing ausferrite spheroidal graphite cast iron grinding ball has high wear resistance and toughness.

The invention discloses alloyed vermicular graphite cast iron produced by alloying the ordinary vermicular graphite cast iron. The cast iron comprises an alloy of two or more of elements such as Cu, Cr, Mo, Ni, Sn, Sb, B, Ti, Al, V and the like. The vermicular graphite cast iron comprises the following chemical ingredients in percentage by weight: 3.00-3.80 percent of C, 2.00-2.80 percent of Si, 0.45-0.95 percent of Mn, less than 0.06 percent of P, less than or equal to 0.02 percent of S, and 0.02-0.60 percent of alloy ingredient. The technical indexes of the vermicular graphite cast iron are that: VG is more than or equal to 80 percent, Rm is more than or equal to 380 MPa, hardness is between 180 HBW and 258 HBW, cast pearlite is more than or equal to 60 percent, and elongation rate is between 1 percent and 2 percent. The vermicular graphite cast iron has the advantages of high intensity, high heat conductivity, high wear resistance, high thermal fatigue resistance, small deformation, simple casting process and easiness in mechanical production. The service life of a produced brake drum for a high-speed and heavy-load automobile is remarkably prolonged, and safety is ensured.

A method of an in situ synthetic steel bond hard alloy casting composite hammerhead adopts a vacuum lost foam casting technology, wherein Ti powder, graphite powder, W powder and metal powder are mixed, and are added with an adhesion agent to produce a powder coating paste, the powder coating paste is filled in a reinforcement groove or a hole of a working part of an expanded poly styrol (EPS) foaming plastic modal of a hammerhead casting, during the pouring process, the high temperature of liquid steel is utilized to initiate the self propagating synthesis reaction, the reactions of Ti plus C->TiC and W plus C->WC are carried out, so the TiC and WC-based hard alloy phases are formed, the liquid steel is filled into the clearance of a hard phase, so an in situ synthetic titanium carbide and tungsten carbide steel bond hard alloy is obtained, and the hard alloy is embedded in the steel base body of the working part of the hammerhead. When the hammerhead which is produced through the method of the in situ synthetic steel bond hard alloy casting composite hammerhead is used, because the hard alloy and the casting are completely, metallurgically and firmly combined together, the hammerhead has high wear resistance and impact resistance during the use, has a simple technological process, low production cost, and is applicable to large-scale industrial production.

The present invention relates to conducting paint, and is especially one kind of TiB2 powder based conducting paint powder and its preparation process and application. The TiB2 powder based conducting paint powder consists of film forming material, coupling agent, diluent, assistants and curing agent; and conducting assistant consists of TiB2 powder as main component, carbon black, graphite, acetylene black and other conducting powder in certain proportion. It is prepared through adding the assistants into the film forming material and dispersing in a dispersing machine, adding coupling agent and conducting powder through stirring, adding mixed diluent through stirring to obtain paint product. The conducting paint coating is formed through brushing, spraying or dipping, and cured at room temperature or through heating. The present invention has the advantages of high conducting property, high hardness, high wear resistance, excellent protecting performance, etc.