5320 results about "Corundum" patented technology

The invention relates to a method (100) for the production of an overlay, in particular for laminates. For this, firstly an overlay base paper (10) is impregnated in the usual manner and is coated on one side with a resin/coarse corundum application. In order to endow the overlay with additional characteristics, such as for example chafe resistance on the surface, in a further wet-in-wet application step a coating substance (29) is applied on the opposite side and is dosaged by a wiper (31).

Corundum-zirconia abrasive grains containing more than 50 wt % of an alumina-zirconia eutectic mixture. The grains contain 0.3 to 3% nitrogen, and more than 75% of the zirconia crystals are cubic in shape. The abrasive grains are of particular use for making grinding wheels, abrasive fabrics and papers, polishing compounds and sprayed abrasives.

Materials and associated processes for making the materials. For example the material may include alpha alumina crystalline whiskers. The process may include conducting the process as hydrothermal, and producing the whiskers to have a length to diameter aspect ratio of at least two.

The invention relates to a polymer wear-resistance coating material, which is a coating material consisting of a component A and a component B, wherein the component B is a solidifier, and the weight part of the component B is 2 to 10 percent of that of the component A; the component A consists of 40 to 80 weight parts of a main ingredient which is one or more mixed in random ratio of silicon carbide, fused zirconia alumina, fused sub-white corundum, fused brown aluminium oxide, fused white corundum and fused mullite, 1 to 5 weight parts of an auxiliary material which is one or more mixed in a random ratio of asbestos powder, glass-ceramic powder, titanium white, aluminium oxide powder and mica powder, 0.5 to 2 weight parts of reinforcing agent which is one ore more mixed in a random ratio of polypropylene fibers, glass fibers and carbon fibers, and 10 to 20 weight parts of a bonding agent which is polyurethane modified epoxy resin. The construction and use of the coating material are convenient and quick, the bonding strength of the coating material is high and the use cost of the coating material is low; and the coating material has high wear resistance, corrosion resistance and air corrosion resistance.

The invention relates to an improvement to abrasion-resistant fireproof plastic, which is characterized in that the invention comprises 60-80wt percent of corundum and/or porzite and/or Al2O3 larger than or equal to 80 percent of bauxite clinker, 5-10wt percent less than or equal to4 micron of alumina micro-powder, 6-15wt percent less than or equal to 0.025mm of chromium corundum fine powder, 2-6wt percent less than or equal to1micron of silicon fine powder, 5-10wt percent of kyanite or andalusite or silimanite, 12-15wt percent of aluminium dihydrogen phosphate or aluminium sulfate wedding agent, and 0.5-3wt percent of calcium aluminate or bauxite cement coagulant. Compared with the prior art, the abrasion-resistant fireproof plastic has the advantages of high compressive strength, good wear-resisting property, high temperature used and strong slag resistance and anti-etching power, thereby greatly prolonging the service life and meeting the use with higher requirements.

The invention discloses a brushing-proof abrasion-proof and erosion-proof ceramic paint, which is characterized by the following: selecting at least one of electric-melting brown corundum, electric-melting subwhite corundum, electric-melting white corundum, carborundum and electric melting mullite with different grain sizes as main material and at least one of compact corundum, electric-melting subwhite corundum, electric-melting white corundum, carborundum, silicon nitride and boron nitride as auxiliary material; using CA50 calcium aluminate cement or pure calcium aluminate cement as binder and nanometer micro-silica powder and active alpha-Al2O3 micropowder as reinforcer; making hyperdrying active high-effective dehydragent, sodium citrate and sodium hexametaphosphate as composite additive; loading in the strength stirrer to stir 12-17min; blending evenly; packing.

The invention discloses a special castable for a kiln outlet, which belongs to the field of refractory materials. According to the invention, the special castable comprises the following components in percentage by weight: 8-25% of silicon carbide, 10-30% of andalusite, 20-35% of corundum, 5-15% of spinel powder, 5-10% of zircon mullite powder, 1-5% of zirconium diboride, 1-5% of silicon nitride,5-15% of alumina micropowder, 3-6% of pure calcium aluminate cement, 0.5-1% of explosion-proof fiber and 0.06-0.2% of sodium tripolyphosphate, which is an additive. By using the special castable for the kiln outlet, disclosed by the invention, the phenomenon of poor wear resistance, block falling and the like in the kiln outlet can be effectively improved; the service life of the cement kiln outlet can be largely prolonged; and the special castable for the kiln outlet, disclosed by the invention, has the advantages of high temperature resistance, heat shock resistance, wear resistance, high strength, irreversible micro expansion and the like.

The invention relates to a high-speed resin heavy-load grinding wheel and a preparation method thereof. In the method, special material formulas of an outer grinding layer, core material and a hole core are designed separately, wherein used materials include four parts, namely a binding agent which is special for a high-performance modified high-polymer-based phenolic resin grinding wheel and prepared from phenolic resin, new phenolic resin and polysulfone resin, grinding materials such as fused zirconia alumina, alumina sintering corundum and black silicon carbide, fillers such as pyrite, cryolite and calcium carbonate (lime), and reinforcing materials such as mixed fine-particle-size grinding material, fiber, steel rings (local reinforcement) and the like; and a two-phase reinforced compound technology and structure are used to prepare the high-speed resin heavy loading grinding wheel. In the invention, the tensile strength, the folding strength and the grinding rate of the grinding wheel are greatly improved; under heavy load, the grinding range condition has wide adaptability, the linear speed is high, and the primary grinding rate is up to 1cm in thickness, so that the difficulty that the traditional grinding wheel can not be suitable for heavy load grinding of steel billets and steel material is better solved, and the need of increasing development of the steel industry is met.

The invention provides a wear-resistant transparent glaze and a method for preparing a glazed tile by utilizing the same. According to the components of the wear-resistant transparent glaze, spodumene, frit, potash feldspar, calcinedtalc, barium carbonate and zinc oxide are adopted as a fluxing agent, and the Si/Al ratio is adopted by utilizing wollastonite and kaolin. Meanwhile, the wear-resistant performance of the glaze is improved by adopting white corundum and zirconium oxide as a wear-resistant agent. The weight percentage of zirconia relative to the total weight of the raw materials of the wear-resistant transparent glaze is smaller than or equal to 0.2%. The above wear-resistant transparent glaze is applied onto the surface of a green body, and then the green body is polished after being sintered in a furnace to obtain a glazed tile product. Compared with the prior art, the wear-resistant transparent glaze is excellent in wear resistance, and can be used for preparing ceramic tiles with thin glaze layers. The decorative properties and the anti-pollution characteristics of obtained products are greatly improved. Meanwhile, the manufacturing cost of products is lower.

The invention discloses a method for producing a waterless taphole mix for a blast furnace from high-alumina waste refractory materials. The produced low-cost waterless taphole mix can satisfy the operating requirements for plugging tapholes of large and medium blast furnaces. The method comprises the selection of raw materials for production, the processing of the raw materials for production, the proportioning of the raw materials for production, and the production process. The waterless taphole mix produced by the method has the characteristics of low cost, good plasticity and sintering property, high middle-and-high-temperature strength, favorable slag and iron erosion resistance and the like, and can completely satisfy the operating requirements of large and medium blast furnaces. Compared with the existing waterless taphole mix, the cost can be reduced by 40-60%; since a great amount of waste refractory materials are used, the emission of the solid waste can be decreased, and a great amount of high-quality refractory materials such as brown corundum, premium/extra grade alumina and the like can be saved; and meanwhile, the energy consumption and the emission of carbon dioxide gas during the smelting of brown corundum and premium/extra grade alumina can be decreased.

The invention discloses a special pouring material for a kiln opening and belongs to the field of a refractory material. The special pouring material comprises the following components by weight percent: 10-25% of silicon carbide, 15-30% of andalusite, 20-35% of corundum, 5-15% of spinel powder, 5-10% of zircon mullite powder, 5-15% of aluminum oxide micro powder, 3-8% of silicon micro powder, 2-5% of pure calcium aluminate cement, and 0.5% and 0.2% of anti-explosion fibers and sodium tripolyphosphate serving as additives. The special pouring material is capable of efficiently improving the wear resistance and avoiding the hot peeling phenomenon of the cement kiln coal injection pipe, has the characteristics of high temperature resistance, heat vibration resistance, wear resistance, high strength, irreversible micro inflation, and the like, and is capable of greatly prolonging the service life of the cement kiln coal injection pipe.

A low-cost oxide ceramic mould for the precise casting of Ti-alloy is prepared through preparing paint and wax mould of casting, immersing the wax mould in paint for 10-20 min, leveling the paint, uniformly applying the white electro-corundum powder to the paint layer of wax mould, drying, and high-pressure dewaxing.

The invention relates to a complex combination alumina-carborundum-(carbon) series amorphous fire proof material, and the formula comprises: 36 to 32 percent of 8-3mm corundum or bauxite, 18 to 26 percent of 3-1mm corundum or bauxite, 10 to 22 percent of 1-0.0088mm corundum or bauxite, 0 to 15 percent of 1-0.088mm carborundum, 0 to 3 percent of 1-0.0088 spherical asphalt, 0 to 20 percent of d90 less than 0.088mm corundum or bauxite, 0 to 20 percent of d90 less than 0.088 carborundum, 0 to 3 percent of d90 less than 0.088mm high-carbon materials, 0 to 5 percent of alpha alumina micro powder, 1 to 8 percent of alumina hydrate, 1 to 6 percent of silicon ash, 0 to 2 percent of calcium aluminate cement, 0.05 to 0.4 percent of plus super-plasticizer (polycarboxylic acids+sulfonated naphthalene formaldehyde polymer+sulfonated melamine polymer), 1 to 6 percent of plus polypropylene acid series latex and 1 to 6 percent of plus water. Compared with low-cement aluminum carborundum carbon material, the material has good anti-corrosion performance. Therefore, the service life of a kilneye of a cement kiln and a main groove slag line of a blast furnace can be prolonged when a product is combined by the complex combination alumina-carborundum-(carbon) series amorphous fire proof material instead of the cement.

The invention relates to an Al2O3-SiC-C castable material for a slag line of a main trough of a large blast furnace and a preparation method thereof. The castable material comprises an aggregate, a matrix, a bonding agent, an antioxidant and an admixture; wherein, the aggregate comprises corundum grains and carborundum grains; the matrix comprises ball pitch, flake graphite, corundum fine powder, a-Al2O3 ultrafine powder, silicon powder and carborundum ultrafine powder; the bonding agent is aluminate cement; the antioxidant is a compound of aluminium powder and silicon powder; the admixture comprises a water reducing agent and a detonation suppressor. The castable material is prepared by the steps of mixing various raw materials evenly, adding water, stirring, casting molding, maintaining and drying. The castable material has strong anti-slag corrosion and anti-scour capabilities, good high temperature resistance, abrasion resistance and thermal shock resistance, slight reheating change and long service life.

The invention discloses wear corrosion resistant castable prepared from a bauxite-based homogenous material and a preparation method thereof, which belong to the technical field of castable refractory. In the invention, by using the characteristics of the bauxite-based homogenous material, such as homogeneous chemical components and structure, stable performance, mulite main crystal phase, small linear change, high high-temperature strength and certain flexibility due to mutual insertion of micro crystals and the like, the shortcomings of low middle-temperature strength and poor wear resistance and alkali corrosion resistance of the conventional high-aluminum bauxite castable are overcome, and the problems of low middle-temperature strength, poor wear resistance and poor alkali, chloride and sulphur corrosion resistance of the conventional high-aluminum and corundum castable are effectively solved. The wear and corrosion resistant castable with high middle-temperature performance is prepared. The wear corrosion resistant castable and the preparation method thereof have the advantages of small fluctuation of water adding amount in construction, stable usability, reduction rate of partial corrosion, prolonged service life and wide application to a kiln hood, a grate cooler, a tertiary air duct and a decomposing furnace of a dry process cement kiln and relative parts of other ceramic and petrified thermo-technical kilns and the like.

The invention discloses and provides a roasting sagger for a circulating type lithium battery anode material, which is simple in manufacturing process and structure, does not easily react with a lithium battery material, can avoid polluting the lithium battery material, does not pollute the environment and can be recycled, and a preparation method thereof. The preparation method of the roasting sagger for the circulating type lithium battery anode material comprises the following steps of: (1) uniformly mixing mullite, cordierite, aluminum oxide, corundum, kaolin, active magnesium oxide, spodumene and a bonding agent; adding the materials into a metal mould according to the weight; and pressing and molding a blank by pressing and molding equipment; (2) uniformly mixing zirconium oxide, the spodumene, cerium oxide, the corundum and the bonding agent; uniformly distributing the materials on the surface of the blank by a material distribution machine or manpower and pressing again by the pressing and molding equipment to obtain a semi-finished sagger product; and (3) drying the sagger semi-finished product and sintering. The roasting sagger disclosed by the invention can be widely applied to the field of the sagger for the lithium battery anode material.

The invention relates to an organic-inorganic composite combined advanced monolithic refractory which has the formula of 40 to 56 percent of 5-1mm corundum or bauxite, 12 to 30 percent of 1-0.0088mm corundum or bauxite, 16 to 25 percent of corundum or bauxite with d90 less than 0.088mm, 0 to 5 percent of alpha alumina micropowder, 1 to 8 percent of hydratable alumina, 1 to 6 percent of siliceous dust, 0 to 2 percent of calcium aluminate cement, 0.05 to 0.4 percent of external efficient water reducing agents (polycarboxylic acid plus sulfonation naphthaldehyde polymer plus sulfonation melamine polymer), 1 to 6 percent of latex of the system of external polyacrylic acid, 1 to 6 percent of external water and 0 to 3 percent of external heat-resistant steel fiber. Casting materials of the invention have excellent performances of condensation, hardening, demoulding, drying and heating and are suitable for high-temperature furnace projects with changeful field conditions.

The invention discloses a siliceous mullite structure-insulating integrated composite brick and a preparation method thereof. The brick consists of a heavy working layer and a high-strength light insulating layer, wherein the main materials of the heavy working layer are dense bauxite and silicon carbide material, the aggregate of the high-strength light insulating layer is one or the mixture of alumina hollow balls, alumina-magnesia hollow balls, corundum hollow balls, hollow microspheres and light ceramisite, the heavy working layer and the light insulating layer are combined together by adopting vibratory pressing or mechanical pressing, and the length proportion between the heavy working layer and a light insulating layer is 1 to 5:2 to 1. The invention overcomes the defect of the abrasion-resistant siliceous mullite brick for rotary kilns, i.e. high coefficient of heat conductivity, and the defects of the light part of the conventional siliceous mullite composite brick, i.e. low strength and low refractoriness, and the structure-insulating integrated composite brick has the advantages of high abrasion resistance, high refractoriness, high structure strength and high insulating property.

The invention relates to a composite bonding wear-resistant castable refractory, which can be used for high-temperature kiln engineering. The amorphous castable refractory which is normal in coagulation, quick in hardening, low in porosity, high in strength and high in abrasive resistance is prepared from silica sol serving as a bonding agent, aluminate cement serving as a curing agent, alumina micro powder and wollastonite which serve as a compact agent, heat resistant steel filters serving as a reinforcing agent and corundum and alumina which serve as an aggregate. The composite bonding wear-resistant castable refractory is suitable for positions such as air pipeline elbows for the cogeneration of cement kilns, cyclone cones and linings for triple air pipe gates which are easy to wear in high-temperature kilns.

The invention relates to a low-carbon corundum spinelle brick for refined steel ladles and a preparation method thereof for overcoming the defect of overhigh carbon content in the prior carbon-contained fireproof material technology. The low-carbon corundum spinelle brick for refined steel ladles comprises the following components in percentage by weight: 60-70 fused corundum particles, 2-6 fused magnesite particles, 10-20 fused corundum fine powder, 2-10 fused magnesite fine powder, 5-15 fused spinelle fine powder, 3-6 alpha-Al2O3 micro powder, 0-2.0 metal aluminum fine powder, 0-2.0 metal silicon fine powder, 2-6 bond, 1-2 superfine graphite and 2-6 titanium white powder. The invention has good thermal stability at high temperature, resists high temperature and the erosion of molten steel and slag and has high mechanical strength, good thermal shock stability and high under-load softening point, thereby being widely applied to various steel ladles, in particular to steel ladles of refined low-carbon steel and ultra-low-carbon steel.

The invention relates to an efficient silicon carbide corundum rare earth ceramic composite grinding wheel which comprises the following raw materials in percentage by weight: 30-75wt percent of silicon carbide abrasive, 25-70wt percent of corundum abrasive, 12-22wt percent of rare earth ceramic and 3.5-8wt percent of normal-temperature binding agent. The composite grinding wheel is manufactured by the steps of calcining, ball-milling, blending, moulding, drying, sintering, and the like. The grinding wheel of the invention has the advantages of high grinding force for grinding a difficult grinding material, sharp grains, high self sharpening, shedding in time of blunt grinding grains and no burning on workpieces. Compared with the traditional single grinding material common ceramic binding agent grinding wheel, the efficient silicon carbide corundum rare earth ceramic composite grinding wheel obviously improves the grinding efficiency; and compared with a grinding wheel adopting an expensive superhard grinding material (artificial diamond or CBN (Cubic Boron Nitride)), the efficient silicon carbide corundum rare earth ceramic composite grinding wheel obviously reduces the grinding cost and has wider adaptation and favorable economic and social benefits.

The invention discloses an air brick used for a magnesium and carbon ladle, and a producing method thereof, aiming at producing high-quality air bricks used for the ladles. The mass percentage of the chemical compositions of the air brick is: 55 to 99 percent of MgO, 0 to 20 percent of C, 0 to 20 percent of AI2O3, 0 to 5 percent of ZrO2, 0 to 5 percent of AI, 0 to 5 percent of AI-Mg alloy, 0 to 5 percent of CaB6, and 0 to 2 percent of B4; the physical property indexes are: volume density (g/cm<3>): 3.00 to 3.15, apparent porosity (%): 1.5 to 5.0, cold compressive strength (MPa): 40 to 65, and distortion resistance at high temperature (MPa): 14.0 to 25.0. Raw materials adopted by the invention comprise fused magnesite, magnesite clinker, crystalline flake graphite, corundum, zirconia and oxidation inhibitor. The raw materials are added into a pug mill and externally added with a bonding agent for mulling. Mulled pug is added into a mould, and molded by utilizing isopressing equipment or a friction brick press or a hydraulic press. The invention obviously reduces the apparent porosity of the air brick, not only can improve the basic slag corrosion resistant capability of the air brick, but also can reduce the cost of the raw materials by more than two thirds.

The invention discloses a novel ceramic corundum grinding tool of a low-temperature and high-strength ceramic bonding agent. The grinding tool consists of the following components in percentage by mass: 15 to 20 percent of ceramic bonding agent, 80 to 85 percent of novel ceramic corundum grinding material and 5 percent of bonding wetting agent, wherein the bonding agent consists of the following components in percentage by mass: 10 to 30 percent of clay, 10 to 30 percent of feldspar, 45 to 70 percent of borosilicate glass, 0 to 15 percent of kryocide, 0 to 5 percent of quartz and 0 to 5 percent of magnesium oxide. The novel ceramic corundum grinding tool can be sintered at the sintering temperature of 850 to 980 DEG C, and by the grinding tool, a grinding wheel can be safely used at the rotation speed of 80 to 100m/s. The single-travel feeding amount of the grinding tool can be over 0.3mm, the metal removing rate is over 3 times that of an ordinary corundum grinding wheel, the grinding interval time is 3 to 5 times that of the ordinary corundum grinding wheel, the service life is 5 to 10 times that of the ordinary corundum grinding tool, and the novel ceramic corundum grinding tool is superior to a super-hard grinding tool and the ordinary grinding tool in performance and price.