This invention belongs to the field of
ferromolybdenum alloy smelting technology, specifically relating to a two-stage continuous
smelting and
casting method and apparatus for
ferromolybdenum alloys. This invention couples the aluminothermic rapid reduction reaction with medium-frequency induction refining. The
ferromolybdenum alloy liquid is conveyed by gravity through
slag blocking and sealing into the medium-frequency refining
tundish, completing heat preservation, homogenization, secondary
slag removal, and flow stabilization. Subsequently, it is directly and continuously cast into 30-50mm thick
ingot-shaped ingots, achieving near-net-shape forming, eliminating crushing and screening. This invention solves the problems of component segregation,
high oxygen content, intermittent production, large crushing losses, and severe
dust pollution associated with the traditional aluminothermic process for ferromolybdenum. It features a short process, high efficiency, superior quality, environmental friendliness, and high degree of
automation. The prepared ferromolybdenum ingots have
uniform size, stable composition, and an
oxygen content ≤80ppm, and can be directly used in special steel
smelting, suitable for the continuous industrial production of high-end ferromolybdenum alloys.