11178 results about "Welding process" patented technology

The invention relates to the technical field of welding defect identification, and discloses a welding defect identification method and system based on a molten pool image. According to the method, a multispectral high-speed camera is used for collecting a molten pool dynamic image sequence in the welding process, after multi-scale morphological filtering preprocessing is conducted, a fusion feature vector is extracted through a depth separable convolutional network, and then the fusion feature vector is input into a defect classification model adopting a heterogeneous graph neural network architecture to obtain a defect probability distribution matrix. Then, constructing a dynamic sparse optimization model to position defects, generating a defect space coordinate set, and finally, outputting welding defect types and position information through hierarchical verification framework processing. According to the method, the problems of welding image noise interference, complex defect characteristics and the like are effectively solved, the accuracy and reliability of welding defect identification are improved, and powerful technical support is provided for welding quality control.

The invention relates to a welding quality detection system which comprises a process monitoring layer configured with a multi-mode sensor array and used for collecting original performance data in the welding process in real time; the intelligent analysis layer is provided with a multi-source data fusion module and a defect prediction module, and the multi-source data fusion module adopts an improved D-S evidence theory algorithm to perform fusion processing on the original performance data collected by the process monitoring layer to obtain multi-dimensional performance data; the defect prediction module analyzes and captures abnormal data according to the multi-dimensional performance data, dynamically predicts a defect development trend and outputs defect prediction information; the decision execution layer is provided with a self-adaptive control module and is used for dynamically adjusting welding process parameters according to the defect prediction information output by the intelligent analysis layer; and the data communication bus is used for realizing real-time data interaction and closed-loop feedback control among the process monitoring layer, the intelligent analysis layer and the decision execution layer. The method has the effect of effectively improving the detection precision and the detection efficiency.

The invention relates to a multi-product-line-oriented robot welding integration method, device and equipment and a medium, and the method comprises the steps that three-dimensional geometrical characteristics and material attribute data of multiple types of workpieces are collected, and geometric parameters and material mechanical properties of weld joints are extracted; an order demand template is intelligently matched, and initial welding parameters and a clamp configuration scheme are generated; the health state of production equipment is evaluated in real time, and the collision-free movement track of the mechanical arm is planned; dynamically analyzing the joint angle sequence to generate a high-precision servo control signal; the welding process is monitored in real time, and current and molten pool temperature parameters are corrected; and iteratively optimizing the algorithm weight of the process knowledge base to improve the adaptive capacity. Through cooperation of multi-source data fusion and an intelligent algorithm, rapid switching of multiple kinds of workpieces, self-adaptive compensation of the equipment operation state and closed-loop optimization of welding process parameters are achieved, and the equipment utilization rate and the welding quality stability in a flexible production scene are remarkably improved.

The invention relates to the technical field of welding, in particular to a corrosion steel welding cooperative control method and system. Comprising the following steps that welding seam geometric parameters, molten pool dynamic characteristic parameters and welding heat input parameters in the corrosion steel welding process are collected in real time through a multi-dimensional sensor array; constructing a corroded steel welding seam feature space model based on the welding seam geometric parameters, and determining material corrosion grade distribution and mechanical property parameters of a welding seam area in combination with a preset corroded steel material database; a molten pool form evolution prediction model is established through an adaptive Kalman filtering algorithm by utilizing the dynamic characteristic parameters of the molten pool and the welding heat input parameters, and the solidification behavior and the welding seam forming trend of the molten pool are predicted in real time; according to the material corrosion grade distribution, the mechanical property parameters and the molten pool forming trend, a dynamic adjustment strategy of the welding process parameters is generated through a multi-objective optimization algorithm; the reliability and safety of the corrosion steel welding joint can be improved.

The invention relates to the field of welding process control, and discloses a pipeline all-position automatic TIG (Tungsten Inert Gas) welding method which comprises the following steps: collecting pipeline geometric parameters, welding position angles and material attribute data in real time through multi-source data fusion; constructing a Gaussian process regression dynamic response model, coupling a nonlinear mapping relationship among the process parameters, the molten pool morphology and the corrosion tendency index, and dynamically adjusting the weight of the model based on the welding position angle; a hierarchical strategy of Bayesian optimization and model prediction control is adopted to generate a parameter solution set meeting the fusion depth constraint and the corrosion threshold value, and the molten pool oscillation frequency is used as feedback to correct the current in real time; the heat accumulation evolution trend is predicted through a hidden Markov chain, and parameter closed-loop migration and trajectory compensation are achieved in combination with molten pool flow field coupling correction. The problems of uneven forming quality and corrosion risk caused by space displacement, dissimilar metal interface effect and dynamic disturbance in all-position welding are solved.

The invention discloses a dissimilar metal laser welding device based on swing light beams and molten pool state monitoring. The dissimilar metal laser welding device aims at improving the welding quality and the joint stability. The device comprises a laser welding head with a light beam swinging function, and the laser welding head can implement nonlinear energy scanning in a welding area according to a preset track type, frequency and amplitude; the acquisition module can synchronously acquire a visual image, an excitation spectrum and an infrared thermal imaging signal of the molten pool at a high frame rate, and extracts interface diffusion and metal mixing characteristics through multi-modal fusion; the calculation module performs dynamic feature modeling according to the collected physical feature information and the swing parameters, and quantifies multi-dimensional state indexes of the welding quality; the control module carries out combined adjustment on the laser power, the welding speed and the swing parameters according to the state indexes, closed-loop feedback control is constructed, and therefore real-time stable regulation and control and defect suppression in the dissimilar metal welding process are achieved.

The invention discloses a multi-mechanical-arm space-time synchronization control method for coiled pipe welding, and belongs to the technical field of automation control, and the method comprises the steps: in a primary laser and TIG hybrid welding execution stage, carrying out real-time data acquisition on a welding area of a workpiece, carrying out real-time deviation detection, and once real-time welding deviation is detected, carrying out time-space synchronization on the welding area of the workpiece; a local correction mechanism is triggered immediately, and deviation is prevented from being accumulated in the single welding process; after one-time welding is completed, the workpiece enters a transition area, global contour reconstruction is conducted on a welded section of the workpiece through three-dimensional scanning equipment, global deviation recognition is conducted, and unprocessed hysteresis deformation and accumulative errors are covered and corrected in real time; on the basis of the analysis result of the global deviation recognition, double correction is conducted on secondary welding, and cooperative control over space track correction and technological parameter adaptation is achieved; and after secondary welding is completed, the correction effect is evaluated through a double-layer evaluation mechanism, and the stability of the correction process is ensured.

The invention provides a thermal deformation intelligent compensation and control method and system in a metal part welding process, and relates to the technical field of metal welding, and the thermal deformation intelligent compensation and control method comprises the following steps: obtaining a three-dimensional model and process parameters, constructing a thermal-mechanical coupling analysis model, and collecting real-time temperature and strain data; thermal deformation is predicted through a dynamic hierarchical graph structure and a bidirectional propagation neural network, optimal welding process parameters are calculated through a recursive optimizer integrating a gradient strategy and an evolution strategy based on thermal deformation deviation, accurate prediction and intelligent compensation of thermal deformation in the welding process can be achieved, and the welding quality and precision are improved.

The invention discloses an intelligent welding forming method and system for a green building steel heating radiator, and the method comprises the following steps: carrying out the surface defect recognition of a steel heating radiator base material based on an AI visual inspection system, recognizing a qualified base material, and automatically matching the type of a welding material from a material database according to the material and thickness parameters of the qualified base material. Welding parameters are intelligently matched through AI visual inspection and a neural network model, a laser and friction stir hybrid welding process is combined, traditional manual operation is replaced, the welding efficiency and precision are improved, and the problems of uneven welding seams and the like are solved; welding data are analyzed in real time through a multi-mode AI model, parameters are dynamically adjusted, intelligent defect recognition and repair welding are achieved in cooperation with 3D visual inspection, and the quality stability is improved through whole-process monitoring; smoke dust is treated through an environment-friendly process, acid pickling is replaced with mechanical rust removal, efficient recycling of materials is achieved through waste recycling, a green manufacturing system is constructed, and the sustainable development requirement of green buildings is met.

The invention relates to the technical field of automatic welding control, and particularly discloses a multi-station automatic welding cooperative control method for electric iron accessories, which realizes full-closed-loop accurate control of a welding process through multi-sensor data fusion and an intelligent optimization algorithm. According to the method, an infrared thermal imager, an acoustic emission sensor and an ultrasonic thickness measuring device are adopted to collect molten pool temperature field, sound wave frequency spectrum and fusion depth data in real time, after feature extraction, the data are input into a multi-target optimization model, and a Pareto optimal solution set is generated with the fusion depth, the width of a heat affected zone and phase change latent heat as optimization targets; dynamically adjusting a segmented welding-back path and process parameters on the basis of an optimization result, and triggering model iterative correction through ultrasonic online monitoring; the central control unit adopts space voxelization monitoring and a three-level collision avoidance strategy to coordinate operation of the multiple mechanical arms, and collision emergency protection is achieved in combination with flexible pressure sensing.

The invention discloses a welding robot track self-adaptive correction method based on multi-modal data fusion, and particularly relates to the technical field of industrial robots, which comprises the following steps: synchronously acquiring visual three-dimensional point cloud and arc current and voltage transient waveform data in a welding process in real time; an enhanced working trajectory feature vector fusing the visual trajectory features and the arc deviation compensation amount is constructed; respectively calculating real-time confidence coefficients of the visual sense and the arc sensing mode; inputting the confidence coefficient into a weight distribution strategy model, dynamically resolving vision and arc weight coefficients, and when the confidence coefficient of one sensor is low, lifting the weight of the other sensor to dominate correction; performing weighted fusion on the two pose adjustment amounts by using a weight coefficient to generate a six-degree-of-freedom comprehensive trajectory correction amount; and finally, the robot is driven to execute online adaptive trajectory correction. Through a confidence-driven dynamic fusion strategy, the limitation of a single sensor is overcome, and the welding robot trajectory tracking precision and the adaptive capacity are improved.

The invention relates to the technical field of artificial intelligence welding, and discloses an automatic welding robot based on artificial intelligence and a welding system thereof. The system comprises a welding feature acquisition module, a process parameter generation module, a real-time regulation and control module and a motion planning module. The welding characteristic acquisition module is used for acquiring three-dimensional contour data, material component information and welding seam geometric parameters of a workpiece to be welded, and generating a welding characteristic spectrum through characteristic fusion; a process parameter generation module retrieves a matching template from a welding knowledge base according to the parameters, and outputs a reference welding process parameter combination in combination with an environment temperature and humidity compensation coefficient; the real-time regulation and control module dynamically corrects the reference parameters to generate an optimization instruction according to the molten pool form, thermal radiation distribution and electric arc voiceprint characteristics in the welding process; and the motion planning module calculates a motion track, attitude parameters and a speed curve of the welding execution mechanism according to the optimization instruction to form a robot control instruction set. The system can improve the intelligent level of welding, guarantees stable welding quality, and is suitable for welding scenes of multiple manufacturing industries.

The invention discloses an intelligent welding quality evaluation method and system based on vision, and relates to the technical field of welding quality evaluation.The method comprises the steps that the welding process is monitored in real time through multi-mode imaging equipment, weld joint surface texture, molten pool heat distribution and three-dimensional shape information are synchronously obtained, and a three-dimensional voxel model is constructed; establishing a two-stage multi-channel architecture for executing dynamic resource scheduling, and extracting geometric features and deep semantic features in the three-dimensional voxel model; and on the basis of the defect confidence coefficient vector, in combination with the real-time process parameters and the molten pool state, a dynamic evaluation model of the welding quality index is constructed, and time-phased quality scores are calculated and output through stage weighting. According to the method, the welding seam surface texture, molten pool heat distribution and three-dimensional shape information are synchronously collected through multi-mode imaging equipment, a texture-temperature-space coordinate bound three-dimensional voxel model is constructed, and multi-source heterogeneous data fusion analysis of the welding quality is achieved.

The invention relates to the technical field of welding process optimization, and discloses a welding parameter intelligent acquisition and process optimization management system. The system comprises a multi-source data acquisition module for synchronously acquiring various welding data to generate a multi-dimensional data set; the signal preprocessing module is used for carrying out noise reduction processing on the data; the dynamic parameter regulation and control module dynamically adjusts welding parameters based on a reinforcement learning model; the heterogeneous network communication module is used for designing a dual-channel protocol to guarantee data transmission; and the process optimization decision module is used for generating an optimal welding parameter scheme by using a deep neural network. And a welding quality simulation module and an abnormal process mode library are also arranged. Intelligent collection, real-time regulation and control and process optimization of welding parameters are achieved, the welding quality and the production efficiency are improved, the cost is reduced, and it is guaranteed that welding production is conducted stably.

The invention provides an inner flanging welding method of a water tank inner container and the water tank inner container, and relates to the technical field of welding manufacturing, and the inner flanging welding method comprises the following steps: obtaining three-dimensional point cloud data of an inner flanging interface of the water tank inner container in real time, and registering the point cloud data with a preset three-dimensional geometric model; based on an improved RRT algorithm, in combination with geometric features represented by the registered three-dimensional point cloud data, an initial motion track of a welding gun is planned; welding is conducted on the basis of the initial motion trail, and the weld width, the fusion depth feature and the defect feature are extracted from a molten pool image obtained in the welding process; correcting welding parameters of a welding gun in real time based on the weld width and fusion depth characteristics; and when the defect characteristics do not meet the preset conditions, path re-planning is triggered, a real-time movement track and synchronously-adjusted welding parameters are generated based on the currently-corrected welding parameters and the defect characteristics, and a welding gun is controlled to execute compensation welding. And the welding quality is improved.

The invention relates to the technical field of welding automation and robot visual perception, and discloses a robot intelligent welding method and system.The method comprises the steps that a three-dimensional point cloud image is constructed through a laser triangulation method; filtering and enhancing the point cloud image, and extracting a weld point cloud set by adopting a U-Net semantic segmentation model; carrying out space path identification and attitude regression based on the set to obtain a track element of a position-attitude pair; fitting a path by adopting a cubic B-spline curve and interpolating to generate a continuous welding track; and in the welding process, visual feedback is combined, and proportional differential control logic is introduced for closed-loop track error compensation. Compared with the technical problem that in the prior art, weld joint path recognition and accurate tracking cannot be stably achieved under complex structures such as curved surfaces and variable cross sections, a perception control closed loop based on visual servo is constructed, high-precision automatic welding of the complex weld joint structures is achieved, and the track fitting precision is improved.

The invention provides an industrial robot welding track real-time optimization method and system based on deep learning, and relates to the technical field of industrial robots, and the method comprises the steps: collecting three-dimensional point cloud data, carrying out the multi-scale processing to generate a high-precision curved surface, constructing a welding seam feature descriptor, and carrying out the real-time optimization of the welding track of an industrial robot; and the mapping relation between the technological parameters and the welding posture is optimized on the basis of a multi-target reward function, the mapping relation is converted into an initial movement track, the track is dynamically optimized through a segmented self-adaptive optimization model and a variable structure filtering algorithm, and self-adaptive adjustment of the welding process is achieved. The welding precision and quality of the complex curved surface are improved, and the adaptability and stability of robot welding are enhanced.

The invention discloses an electric arc dynamic self-adaptive control method and sensing system based on multi-modal sensing, and relates to the technical field of electric arc control. A multi-modal sensor integrated on a welding gun is used for synchronously collecting an electric arc form image, a molten pool area image, a molten pool oscillation sound signal and current and voltage multi-dimensional data; the collected data are preprocessed, and real-time parameters in the welding process are extracted; calculating and outputting an optimal welding control parameter in real time by combining a depth Q model and taking the welding quality as an optimization target; the control parameters are transmitted to a welding actuator, real-time adjustment of the welding process is completed, and real-time control over the welding arc is achieved; the control method can be used for enhancing the real-time self-adaption of a welding control system to complex welding components and the flexible manufacturing capacity of replacing a product line; the technical problems that in an existing automatic electric arc welding control method, electric arc welding information collection is single, control response is delayed, the flexible degree is low, and welding feature extraction errors are large are solved.

The invention relates to the technical field of electronic packaging, in particular to a welding process applied to a double-mesa device. The technology comprises the following steps that firstly, a heat conduction model of a double-table-board device is built, a temperature field prediction system is built in combination with measured data, secondly, an asymmetric double-pulse-current welding strategy is adopted, differential pulse waveforms are loaded to an upper table board and a lower table board respectively, independent temperature control over all welding areas is achieved, a temperature difference closed-loop feedback mechanism is introduced in the process, and the temperature field prediction system is obtained. Pulse parameters are dynamically adjusted according to real-time temperature deviation, a stress prediction and weld penetration monitoring module is used for assistance, the welding spot forming quality and heat stress balanced release are ensured, a staged annealing type cooling mode is adopted after welding, and the structural stability is improved. The method can be widely applied to MEMS modules, SiC power devices and heterogeneous chip laminated packaging double-mesa structure devices, and has the advantages of being high in welding precision, high in reliability and wide in process adaptability.

The invention relates to a defect positioning method based on fusion of weld defect features and trajectory tracking data, and belongs to the technical field of weld defect detection and positioning. The method comprises the following steps: capturing welding seam track dynamic data and defect feature data, constructing a dynamic coordinate system based on a welding seam initial feature point, and establishing double-data-set reference mapping; performing multi-physics field interference decoupling correction on the trajectory data, and performing cross-modal feature purification and core feature consistency verification on the defect data; converting the preprocessed data into a feature form adaptive to fusion, and constructing a welding process-defect formation mechanism association network to regulate and control fusion weight; and finally, reconstructing a three-dimensional dynamic contour of the welding seam, calling dynamic positioning logic to position the defect, and outputting a result carrying the process-defect causal confidence coefficient. The positioning precision is improved through multi-dimensional data fusion and mechanism association, and technical support is provided for welding quality management and control.

The invention is suitable for the technical field of laser welding, and particularly relates to a laser welding control method which comprises the steps that an initial polarization image and an initial thermal imaging image of a to-be-welded workpiece are obtained; according to the initial polarization image and the initial thermal imaging graph, the welding path and initial laser parameters of the to-be-welded workpiece are determined; based on the welding path and the initial laser parameters, a laser welding device is controlled to weld the to-be-welded workpiece, and meanwhile a real-time polarization image and a real-time thermal image of the to-be-welded workpiece are obtained; according to the real-time polarization image, the real-time thermal image and the welding path, real-time state information of a molten pool of the to-be-welded workpiece is determined; and real-time laser parameters are determined according to the real-time state information of the molten pool, and the laser welding device is controlled to weld the workpiece to be welded according to the real-time laser parameters. According to the method, accurate welding process control is achieved, and the defects of a traditional visual system are overcome.

Provided in the present disclosure are a control system and method for a welding process, and a device, a medium and a program. The control system comprises: a sensor module, which is configured to collect data during a welding process; a data analysis module, which is configured to preprocess the data during the welding process, extract key features from the preprocessed data, perform weighted fusion processing on the key features to obtain comprehensive features, and perform defect identification on the basis of the comprehensive features by means of a machine learning model to identify and obtain defect features; a knowledge graph module, which is configured to use a knowledge graph to obtain, on the basis of the defect features, a repair policy corresponding to the defect features; a control module, which is configured to transmit to the data analysis module the data in the welding process that is received from the sensor module, receive the repair policy, and generate a repair instruction on the basis of the repair policy; and a repair module, which is configured to automatically adjust welding parameters or control an actuation mechanism to perform a repair operation on the basis of the repair instruction.

The invention relates to the technical field of automatic manufacturing, and discloses a metal pipe part welding path intelligent planning and monitoring system which comprises a path planning module used for generating an optimal welding path according to the geometrical shape of a metal pipe part, welding process requirements and sensor feedback information; the sensor module monitors key parameters in the welding process in real time through a visual sensor, a thermal imaging sensor and a force sensor; the data processing and analyzing module is used for processing and analyzing the real-time data acquired by the sensor; the welding control module is used for controlling operation of welding equipment according to path planning and sensor feedback data; and the quality monitoring and feedback module is used for monitoring the quality in the welding process in real time. According to the system, the welding path is generated through the intelligent path planning module, and the path is dynamically optimized in combination with real-time sensor data, so that the accuracy of the welding process is improved, the system can adapt to changes in a complex welding environment, and the welding efficiency and quality are improved.

The invention relates to the technical field of intelligent control of the welding process, and discloses an online monitoring system and control method for the friction stir welding process, and the system comprises a multi-mode sensor array module which is used for collecting temperature, pressure and displacement data in the welding process; the edge computing node module preprocesses the collected data and extracts spatial-temporal characteristics; the space-time diagram convolutional network module is used for mining a space-time association relationship between the sensors; the hierarchical reinforcement learning controller generates a control instruction according to the associated features; the execution mechanism module receives the control instruction and outputs a welding signal; the digital twinborn verification module performs simulation feedback on the control effect; and the cloud model optimization module fuses the multi-source feedback information to continuously optimize the control strategy. The welding process self-adaptive control technology based on reinforcement learning is adopted, the technical effect of adjusting the welding parameters in real time to optimize the welding quality is achieved, and the problem that in a traditional method, the welding quality is unstable due to working condition changes is solved.

The invention provides a control method of welding type coupling equipment, which comprises the following steps: comparing extracted contour and center line data according to a preset welding spot size and a preset fusion width threshold value, and judging whether the size of a welding spot is abnormal or the fusion width of the welding spot is abnormal or not; if the welding spot is abnormal, adopting an image segmentation method to identify an abnormal region in the image, and calculating the area and geometric features of the abnormal region through a pixel statistical method to obtain the size and deformation degree of the welding spot; the corrected welding instruction data are obtained, and energy, focal length and welding gun angle parameters in an instruction are extracted to serve as reference values of welding instruction analysis; by analyzing an energy distribution curve in the welding process and combining focal length data collected in real time and welding gun angle changes, whether welding energy and focal length are matched with reference values of welding instruction analysis or not is judged; if the welding energy and the focal length are not matched with the reference value analyzed by the welding instruction, the control parameters of the welding equipment are adjusted according to the deviation value, and the correction amount of the welding gun path is recalculated.

The invention discloses a robot system for steel structure welding, relates to the field of steel structure machining equipment, and aims at solving the problem that a steel structure can be welded by collecting robot track data and a welding seam image in the welding process, constructing a track continuity evaluation model, identifying a path change trend and fusing an image structure and track change information. The position and confidence of a track interruption section are recognized, so that the high-precision recognition and automatic recovery capability after path interruption is improved; a smooth compensation track is generated by adopting third-order Bessel interpolation based on starting and ending points of an interruption section, curvature and posture consistency registration with an original track is completed, and continuity and stability of a welding path are ensured; multi-modal data such as current, voltage, temperature, acoustics and welding seam images are collected through multiple channels, welding abnormity is recognized, state feature vectors are formed, and the problems such as splashing abnormity and welding seam deviation can be found in real time; through multi-dimensional analysis and dynamic adjustment of the whole welding process, the stability, intelligence and adaptability of the welding system are remarkably improved.

The invention relates to the technical field of industrial automatic welding and discloses an intelligent control method and system for industrial robot welding, and the method comprises the steps that after a welding task is started, an initial welding process parameter model is called based on the current workpiece specification, and a first welding control instruction sequence is generated; according to the first welding control instruction sequence, a welding gun is controlled to execute welding operation, and multi-source sensing data flow in the welding process is synchronously collected; carrying out fusion feature extraction on the real-time sensing data stream to generate a current welding situation feature vector, when situation deviation exists between the current welding situation feature vector and the reference welding situation feature vector, obtaining a self-adaptive welding process parameter model through online incremental learning, and obtaining a self-adaptive welding process parameter model on the basis of the self-adaptive welding process parameter model. And generating an optimized welding control instruction sequence and issuing the optimized welding control instruction sequence to a robot controller and a welding gun so as to execute self-adaptive welding operation. The welding quality stability and the production efficiency can be improved, and the equipment maintenance cost is reduced.

Provided in the present disclosure are a welding quality test method, apparatus and system, and a medium and a program. The test method comprises: receiving a plurality of groups of welding data collected by a plurality of sensors during welding; pre-processing the plurality of groups of welding data, so as to obtain a plurality of key features; inputting the plurality of key features into a test model, such that the test model determines, by means of a knowledge graph, whether there is a welding defect; when it is determined that there is a welding defect, outputting an identification result for indicating the presence of the welding defect; in response to the welding defect in the identification result belonging to a new welding defect type, adding new nodes into the knowledge graph, wherein the new nodes comprise a plurality of new welding process parameter nodes, which correspond to the plurality of key features, and a new welding defect node; and on the basis of the plurality of groups of welding data, establishing an association relationship between the plurality of new welding process parameter nodes and the new welding defect node.

The invention relates to the technical field of control adjustment, in particular to an intelligent multi-head welding synchronous control system which comprises a data processing module, a modular cooperative control module, a load sensing module, a data transmission module, a self-adaptive pose execution module and a fault-tolerant module. The data processing module extracts three-dimensional geometrical characteristics of a workpiece through laser scanning, PID control parameters are migrated across working conditions in combination with a dynamic time warping algorithm, the inverse kinematics process is optimized, and the self-adaptive pose execution module drives phase synchronization of multiple welding heads based on a global reference trajectory and predicts and compensates thermal deformation errors through a thermal expansion coefficient. And the fault-tolerant module adopts a wavelet packet decomposition identification fault mode, and updates a historical parameter library in combination with an elastic weight algorithm. According to the method, three-dimensional space pose error accumulation caused by mechanical load fluctuation and signal asynchronization is inhibited through cooperation of multiple modules, and the welding process uniformity and the system dynamic stability are improved.

The invention provides a parameter control method and system in the friction stir welding process, and relates to the technical field of welding equipment of metal materials. The method comprises the steps that before friction stir welding is started, working condition information of a to-be-welded workpiece is input into a welding process simulation model for virtual test welding; screening out a plurality of groups of standard process parameter combinations meeting preset welding quality requirements; in the friction stir welding process, the change trend of all the technological parameters is determined according to the real-time technological parameter combination within the first preset time period; and if it is determined that the deviation risk exists in the current welding state within the second preset time period in the future according to the change trend, the standard technological parameter combination with the maximum similarity with the real-time technological parameter combination in the standard technological parameter library is determined as the target technological parameter combination to conduct parameter control adjustment on the welding equipment. By implementing the method, the welding defects caused by sudden change of the process window can be overcome, and the stability of the welding process and the consistency of the welding seam quality are improved.