13979 results about "Welding joint" patented technology

A system for training welders that includes a data generating component, a data capturing component and a data processing and visualization component. The data generating component operates in real time and derives data from an actual manually-executed weld and further includes a weld process-specific jig, a calibration block positioned on the jig, wherein the geometric configuration of the calibration block is specific to a particular type of weld joint, a weld coupon positioned on the welding process-specific jig adjacent to the calibration block, a welding gun for use by a trainee, wherein the welding gun is operative to form the weld; and at least one target mounted on the welding gun that is recognized by the data processing and visualization component for providing multidimensional position and orientation feedback to the trainee.

A system and method for assessing the quality of spot weld joints between pieces of metal includes an ultrasound transducer probing a spot weld joint. The ultrasound transducer transmits ultrasonic radiation into the spot weld joint, receives corresponding echoes, and transforms the echoes into electrical signals. An image reconstructor connected to the ultrasound transducer transforms the electrical signals into numerical data representing an ultrasound image. A neural network connected to the image reconstructor analyzes the numerical data and an output system presents information representing the quality of the spot weld joint. The system is trained to assess the quality of spot weld joints by scanning a spot weld joint with an ultrasound transducer to produce the data set representing the joint; then physically deconstructing the joint to assess the joint quality.

A system and method for assessing the quality of spot weld joints between pieces of metal includes an ultrasound transducer probing a spot weld joint. The ultrasound transducer transmits ultrasonic radiation into the spot weld joint, receives corresponding echoes, and transforms the echoes into electrical signals. An image reconstructor connected to the ultrasound transducer transforms the electrical signals into numerical data representing an ultrasound image. A neural network connected to the image reconstructor analyzes the numerical data and an output system presents information representing the quality of the spot weld joint. The system is trained to assess the quality of spot weld joints by scanning a spot weld joint with an ultrasound transducer to produce the data set representing the joint; then physically deconstructing the joint to assess the joint quality.

A method for determining the quality of an examined weld joint comprising the steps of providing acoustical data from the examined weld joint, and performing a neural network operation on the acoustical data determine the quality of the examined weld joint produced by a friction weld process. The neural network may be trained by the steps of providing acoustical data and observable data from at least one test weld joint, and training the neural network based on the acoustical data and observable data to form a trained neural network so that the trained neural network is capable of determining the quality of a examined weld joint based on acoustical data from the examined weld joint. In addition, an apparatus having a housing, acoustical sensors mounted therein, and means for mounting the housing on a friction weld device so that the acoustical sensors do not contact the weld joint. The apparatus may sample the acoustical data necessary for the neural network to determine the quality of a weld joint.

A system and method of visual monitoring of a work implement (e.g., a welding torch) while a task is being performed (e.g., forming a welding joint) to train workers (e.g., apprentices, inexperienced workers) in proper welding technique, for example) and / or to evaluate the worker's use of a particular work implement (e.g., to determine if the welding torch was held in a desired relationship to the items being welded together, determine if the welding torch formed the joint at the current speed, etc.). In general, one or more cameras may acquire images of a target secured to and / or formed on the work implement. The images may be analyzed to provide feedback to the user, to be evaluated for weld integrity purposes; and / or may be used to compare the performance of a task (e.g., forming a welding joint) with a database of one or more profiles made by experienced and / or expert craftsmen.

A system and device for welding training. In one example, a welding training system includes a display configured to show welding features related to a training welding operation. The system also includes a training workpiece having a substantially transparent weld joint configured to be placed adjacent to the display during the training welding operation. The system includes a processing device coupled to the display and configured to provide welding data relating to the training welding operation to the display. The system also includes a training torch comprising an optical sensor. The training torch is coupled to the processing device and configured to provide the processing device with data from the optical sensor corresponding to a position of the training torch relative to the training workpiece.

A method monitors a weld signature of a welding apparatus by processing the signature through a neural network to recognize a pattern, and by classifying the weld signature in response to the pattern. The method determines if the weld signature is sufficiently different from training weld signatures stored in a database, and records the weld signature in the database when sufficiently different. The method tests a weld joint to determine values of different weld joint properties, and then correlates the signature with the weld data to validate the database. An apparatus monitors a weld signature during a welding process to predict welding joint quality, and includes a welding gun, a power supply, and a sensor for detecting welding voltage, current, and wire feed speed (WFS). A neural network receives the welding process values and classifies the signature into different weld classifications each corresponding to a predicted welding joint quality.

A simulator facilitates virtual welding activity of pipe and open root weld joints. The simulator may include a logic processor based system operable to execute coded instructions for generating an interactive welding environment that emulates welding activity on a section of virtual pipe having at least one virtual weld joint. It also includes a display connected to the logic processor based system for visually depicting the interactive welding environment, wherein the display depicts the section of virtual pipe. A mock welding tool is provided for performing virtual welding activity on the at least one weld joint in real time where one or more sensors are adapted to track movement of the input device in real time for communicating data about the movement of the input device to the logic processor based system.

A simulator facilitates virtual welding activity of orbital weld joints. The simulator may include a logic processor based system operable to execute coded instructions for generating an interactive welding environment that emulates welding activity on a section of virtual pipe having at least one virtual weld joint. It also includes a display connected to the logic processor based system for visually depicting the interactive welding environment, wherein the display depicts the section of virtual pipe. A pendant is provided for performing welding equipment setup and virtual welding activity on the at least one weld joint in real time where one or more sensors are adapted to track movement of the input device in real time for communicating data about the movement of the input device to the logic processor based system.

Methods and devices for control for an automated welding system are provided. Disclosed control methods may include receiving a data set including one or more features of a joint to be welded and receiving a weld procedure for the joint to be welded. The weld procedure for the joint is determined based on a sample virtual weld performed by an operator, a stored procedure developed for a substantially similar weld joint, or a combination thereof. The method may further include determining one or more desired changes to the weld procedure based on the received features of the joint to be welded and generating an updated weld procedure by altering one or more parameters of the received weld procedure in accordance with the one or more desired changes, wherein the one or more parameters are included within a predetermined allowable data set.

A process and apparatus for embossing thermoplastic products having precise microstructured surfaces including using a continuous press having upper and lower belts with the embossing pattern(s); feeding thermoplastic material through the press where heat and pressure are applied to form the embossed pressure microstructure, and cooling the embossed material, all while maintaining pressure. A continuous embossing tool is provided by welding segments together, the welds including interface material at the weld joint which is of a different material than the segment material to increase the tensile strength.

A simulator facilitates virtual welding activity of orbital weld joints. The simulator may include a logic processor based system operable to execute coded instructions for generating an interactive welding environment that emulates welding activity on a section of virtual pipe having at least one virtual weld joint. It also includes a display connected to the logic processor based system for visually depicting the interactive welding environment, wherein the display depicts the section of virtual pipe. A pendant is provided for performing welding equipment setup and virtual welding activity on the at least one weld joint in real time where one or more sensors are adapted to track movement of the input device in real time for communicating data about the movement of the input device to the logic processor based system.

The welding apparatus and associated method are provided. The welding apparatus includes a welding tool for forming a weld joint along the surface of at least one workpiece. The welding apparatus also includes a compression tool for selectively inducing a layer of residual compressive stress in at least a portion of the surface of the weld joint and the surface of the at least one workpiece to thereby improve the material properties of the workpiece, including corrosion resistance and fatigue strength.

The invention provides a welding robot device for welding of a plunger pump power end shell. The welding robot device for welding of the plunger pump power end shell comprises a controlling system, a portal frame X-Y-Z coordinate system, a welding system, a space positioner and a tool clamp. The tool clamp is used for clamping the plunger pump power end shell, and a plunger pump shell can be one-time clamped; all welding joints of the plunger pump shell can be positionally changed to a flat welding position or a flat fillet welding position through the space positioner; a welding mechanical arm is connected with a coordinate Z-axis in the portal frame X-Y-Z coordinate system, and welding of welding joints in the different positions can be finished; and synchronized driving of the welding mechanical arm, a coordinate X-axis, a coordinate Y-axis, the coordinate Z-axis and the space positioner can be realized, so that continuity during the welding process is guaranteed, and welding quality and welding efficiency are ensured.

A system and method for evaluating the use of a welding process for welding a weld joint. The method comprises providing a user with requests for data to enable a processor-based system to establish various attributes of welding a specific weld joint using a specific welding process. The various attributes may include the cost of welding the weld joint using the welding process. The various attributes may include the cycle time for welding the weld joint using the welding process. The system comprises a program operable to direct the processor-based system to request data from a user and to process the requested data received from the user to enable a processor-based system to establish various attributes of welding a specific weld joint using a specific welding process.

A disk for a BLISK rotary stage of a gas turbine engine includes a stub on the tapered circumferential surface of a turbine disk, the stub defining a weld joint surface on the radially outermost face of the stub. The weld joint surface follows the annulus curvature in axial and circumferential directions while remaining flat in a third direction. A blade is applied radially to the stub and linear friction welding of the blade to the stub is effected by oscillating the blade in said third direction while applying a welding force inwardly along the blade.

A method of making a BLISK by linear friction welding, comprises providing a stub on the circumferential surface of a turbine disk and defining a weld joint surface on the radially outermost face of the stub. The weld joint surface follows the annulus curvature in axial and circumferential directions while remaining flat in a third direction. A blade is applied radially to the stub and linear friction welding of the blade to the stub is effected by oscillating the blade in said third direction while applying a welding force inwardly along the blade.

The invention relates to a method and a device for tracking a multi-structure optical binocular composite vision weld joint, and relates to the technical field of automatic welding, in particular to the technical field of vision sensing of a welding robot. The device comprises a multi-line laser generator (10) for projecting a structured light stripe to a weld joint region, a vidicon A(3) which is provided with a narrow bandpass filter (1) and a neutral light reducing plate A(2) and is used for collecting a weld joint character laser stripe image, a vidicon B(7) which is provided with a bandpass filter (8) and a neutral light reducing plate B(9) and is used for collecting an image not including laser stripe, and a controller (11) connected with the vidicon A(3) and the vidicon B(7). The method integrates image information of two vidicons, and calculates the current perfect position of a welding gun so as to obtain differential value between the perfect position and the actual position; the controller converts the differential value into an analog signal or wireless communication to output; and the welding gun is controlled to correct deflection of an electromotor, so the aim of automatic tracking of the weld joint is realized.

When a friction stir weld tool penetrates the interface of two workpieces of dissimilar metal alloy materials, the resultant weld of the different alloy materials may produce a weak weld joint. Such weak joints are often experienced, for example, when attempting to form spot welds or other friction stir welds between a magnesium alloy sheet or strip and an aluminum alloy sheet or strip. It is discovered that suitable coating compositions placed at the interface of assembled workpieces can alter the composition of the friction stir weld material and strengthen the resulting bond. In the example of friction stir welds between magnesium alloy and aluminum alloy workpieces, it is found that combinations of copper, tin, and zinc, and other powders can strengthen the magnesium-containing and aluminum-containing friction stir weld material.

A welding system is provided, in which two electrodes are directed at a joint between two work pieces and the electrodes are energized with DC pulse or AC welding waveforms at a controlled waveform phase angle. The systems include a synchronizing controller to synchronize the welding waveforms, and a work point allocation system provides one or more work point values to the welding machines to provide synergic control of the welding according to a user selected system work point value or parameter. The systems and methods further provide for synchronized work point value modulation for the opposite sides of a dual fillet weld. The system and method further provide a high energy heat source that directs intense heat at a portion of the weld joint to improve weld penetration.

Provided is a spot welded joint (10) which includes at least one thin steel plate with a tensile strength of 750 MPa to 1850 MPa and a carbon equivalent Ceq of equal to or more than 0.22 mass % to 0.55 mass % and in which a nugget (3) is formed in an interface of the thin steel plates (1A, 1B). In a nugget outer layer zone, a microstructure consists of a dendrite structure in which an average value of arm intervals is equal to or less than 12 μm, an average grain diameter of carbides contained in the microstructure is 5 nm to 100 nm, and a number density of carbides is equal to or more than 2×106 / mm2.

A process for forming a heat weld between a catheter shaft and a surrounding balloon comprises selecting an elongate catheter shaft formed of thermoplastic polymeric material that is opaque to red and near-infrared light, and selecting a balloon formed of thermoplastic polymeric material that is transparent or translucent to red and near-infrared light. While a neck of the balloon is fitted in close contact around a distal portion of the catheter shaft, a laser beam of red and near-infrared light is applied through the balloon neck to impinge on the underlying opaque distal shaft, which is heated thereby. Heat from the shaft is conducted into the surrounding balloon neck so that adjacent annular portions of both components melt and mix. The molten materials are allowed to cool, forming a secure weld joint between the neck and the shaft. The process yields strong, flexible bonds between balloons and catheter shafts that may be selected from a wide variety of materials.

A rotor assembly of an axial flow turbine engine has a bladed ring including a ring, and a plurality of turbine blades affixed to the ring and extending radially outwardly from the ring. There is a solid state weld joint between a central disk hub and the ring of the bladed ring. In one approach, the rotor assembly is prepared by bonding the plurality of turbine blades to the coarse-grain ring so that the turbine blades extend outwardly from the ring, providing the fine-grain central disk hub, and solid-state inertia welding the central disk hub and the ring of the bladed ring at a solid state weld joint.

A system for training welders that includes a data generating component, a data capturing component and a data processing and visualization component. The data generating component operates in real time and derives data from an actual manually-executed weld and further includes a weld process-specific jig, a calibration block positioned on the jig, wherein the geometric configuration of the calibration block is specific to a particular type of weld joint, a weld coupon positioned on the welding process-specific jig adjacent to the calibration block, a welding gun for use by a trainee, wherein the welding gun is operative to form the weld; and at least one target mounted on the welding gun that is recognized by the data processing and visualization component for providing multidimensional position and orientation feedback to the trainee.

A closed control knob for a vent having vanes and louvers includes a resilient member integrally molded within the control knob. The resilient member acts between the control knob and the louver on which it is mounted to provide a frictional force to retain the knob in the position it is placed by a passenger in a vehicle of other user. By integrally forming the resilient member with the control knob, assembly is simplified and failure of glued, snapped or welded joints is avoided.

A piston and method of construction is provided. The piston includes a top part fixed to a bottom part. The top part has an uppermost surface with annular inner and outer upper joining surfaces depending therefrom. The bottom part has a pair of pin bosses with pin bores aligned with one another along a pin bore axis; a pair of upwardly extending annular inner and outer lower joining surfaces and a combustion bowl wall. Inner and outer weld joints fix the inner and outer upper and lower joining surfaces to one another. An annular cooling gallery is formed laterally between the upper and lower joining surfaces. The inner weld joint joining the top part to the bottom part is located within the combustion bowl wall and configured to minimized the compression height of the piston.