650results about "Burnishing machines" patented technology

The invention relates to apparatus for surface treatment by impact, the apparatus comprising a vibrating surface and at least one projectile suitable for being projected towards the surface to be treated by said vibrating surface. The apparatus includes retaining means for keeping each projectile captive in the apparatus.

A cold worked stainless steel bezel for a portable electronic device is provided. The bezel is secured flush to a housing to form part of the case of the portable electronic device. A brace that includes a slot for receiving a wall extending from the bezel is fixed to the housing. When the bezel engages the housing, the wall of the bezel is inserted in the slot of the brace and releasably held by a spring that engages both the brace and the wall. The bezel can be released by disengaging the spring, (e.g., using a special tool or a magnetic field). Because the bezel is manufactured from cold worked stainless steel, it is hard and resistant to impacts. Cold worked steel also facilitates manufacturing within design constraints and tolerances, and requires very little machining after manufacturing to comply with those constraints. The portable electronic device may include a personal media device, a mobile telephone, or any other suitable device or combination thereof.

The welding apparatus and associated method are provided. The welding apparatus includes a welding tool for forming a weld joint along the surface of at least one workpiece. The welding apparatus also includes a compression tool for selectively inducing a layer of residual compressive stress in at least a portion of the surface of the weld joint and the surface of the at least one workpiece to thereby improve the material properties of the workpiece, including corrosion resistance and fatigue strength.

This invention relates to a method and an apparatus for performing the method of inducing compressive residual stress along the surface of a part. In the preferred embodiment of the invention, the method includes burnishing or deep rolling a surface using a first and a second roller or ball burnishing members, whereby the first and second burnishing members may have a different diameter and / or modulus of elasticity. In another preferred embodiment of the invention, the burnishing operations may be performed while the surface of the part is at different temperatures.

The apparatus includes a track mounted in the inlet of a compressor. A manipulator is mounted for movement about the track and carries three modules, the last of which mounts a tool head for movement in a Cartesian coordinate system and about the track. A measuring head measures the location of the airfoil surface. An abrading tool mounted on the third module removes surface material from the airfoil. Subsequently, a shot-peening device, either a flapper with embedded shot or free shot is impacted against the abraded surface to strengthen the surface. Final inspection is performed by a light and camera head mounted on the third module.

A method of repairing blade members, especially blade members in a turbomachine is provided. In one example, a damaged portion of a blade member is cut away from the blade member, by milling for example. The extent of the cut away portion generally corresponds in size and / or shape to the damaged area. A replacement portion is then welded into place in the resultant void in the blade member. The resulting weld seam is then burnished or deep rolled in order to cold work the blade member material at the weld seam. This induces compressive residual stresses in the blade member that counteract tensile residual stresses in and around the weld seam caused by the welding, and therefore strengthens the resulting repaired structure. The disclosed process particularly useful for repairing bladed disks (bladed monoblock disks) where individual blades cannot be removed for replacement or repair.

A method of so-called "ultrasonic" peening is described for peening large sized annular surfaces on thin parts. The method uses a microbead mist vibrated in a chamber with an opening so that the surface that is to be peened makes at least five movements past the opening of the peening chamber during peening so as to reduce deformation of the part.

A shot-blasting installation (1) for blasting work pieces (30) made from light metal alloys, comprising at least one blasting chamber (3) for receiving the work pieces that are to be blasted, at least two blasting wheels (6) arranged in walls of the blasting chamber for introducing a blasting agent into the blasting chamber, and a separator (8) for separating the mixture of blasting agent and material that has been removed by blasting, wherein the separator (8) is arranged directly beneath the blasting chamber (3), and wherein a manipulator (10) for handling the cast work piece (30) during blasting is arranged in the blasting chamber (3).

A method and apparatus for improving the fatigue and stress corrosion cracking performance of irregular surfaces, such as welds assemblies of components, using a positioning system, such as a robotic or CNC machine, to position a tool head for inducing compression along and into the surface of a workpiece to automatically follow the surface irregularities. The method and apparatus operates to follow a virtual control surface located below the actual surface of the workpiece thereby allowing the irregular topography surface to be uniformly processed with closed loop process control.

The present invention relates to a method for a surface treatment of a metallic product. In this method, by conducting one step of injecting mixture shots including at least two types of shots comprised of different or same materials consisting of high hardness metal or metallic component and having different shot diameters between 0.6 and 0.03 mm onto the surface of a metallic product at an injection pressure of not less than 0.29 MPa or not less than 50 m / sec, the residual compressive stress of the surface of the metallic product and that of a lower surface layer are made at least -1200 MPa and that of a portion having a depth of about 50 mu m below the surface of the metallic product is made -1300 MPa or higher.

A method for producing predetermined internal stresses in a prosthetic device for implantation. The method includes first determining internal stresses which are preferred in prosthetics to instill a particular strength and longevity to the prosthetic. In particular, internal stresses may be used to increase the strength of smaller prosthetic devices. Additionally, once the preferred internal stresses are determined, the internal stresses can be cold worked into subsequent prosthetic devices to instill the same characteristics. Once parts are manufactured, internal stresses can be measured to validate manufacturing process and serve as verification for quality control purposes. Producing prosthetic devices, including predetermined internal stresses through work hardening the prosthetic devices, is described.

A method of fabrication of a slider includes forming a first ferromagnetic layer, a second ferromagnetic layer, and an antiferromagnetic layer and applying a layer of protective material to proximal ends of those layers that are proximal to the disk surface. The method further includes recessing a proximal end of a non-magnetic metal layer formed on the first ferromagnetic layer from the disk surface to form at least one recessed area. The method also includes filling the recessed area with protective material to a depth such that when the layer of protective material is worn from the ends of the first ferromagnetic layer, the second ferromagnetic layer, and the antiferromagnetic layer by burnishing of the ends by the disk surface, protective material still remains in the recessed area of the non-magnetic metal layer.

A process for producing a pulley for a belt drive CVT, including subjecting tapered surfaces of a preform of at least one of input and output pulleys to surface hardening, subjecting the surface-hardened tapered surfaces of the preform to hard turning to form microgrooves radially spaced from one another thereon, between which microprojections are formed, and reducing a height of the microprojections. Alternatively, a process for producing a pulley for a belt drive CVT, including subjecting tapered surfaces of a preform of at least one of input and output pulleys to surface hardening, subjecting the surface-hardened tapered surfaces of the preform to shot peening, and subjecting the shot-peened tapered surfaces of the preform to finishing to form microgrooves having a substantially equal pitch thereon.

Articles of bulk-solidifying amorphous alloys with improved durability and fatigue resistance, and more specifically articles of bulk-solidifying amorphous alloys subjected to a surface treatment, such as shot-peening, which creates deformations in the exterior surface, and methods of improving the durability and fatigue resistance of bulk-solidifying amorphous alloys using a surface treatment, such as shot-peening.

A method of conforming non-ductile flakes to a surface is provided wherein a surface is coated with the non-ductile flakes. A first step of coating at least a portion of the surface with a coating of adhesive or a paint is required and subsequently before the coating cures a plurality of thin film flakes having a non-ductile insulating or semiconductor layer are sprinkled upon the adhesive or paint while it is still tacky. Typically the thin-film flakes have a thickness of between 50 nm and 2,000 nm, and have a length of between 2 microns and 200 microns. The flakes having a non-ductile layer are then burnished upon the surface so as to provide an active layer, which conforms to the surface.

The invention relates to a method for removing an oxidation layer on titanium and titanium alloy wires and a device thereof. The method includes the following steps: 1. straightening: a straightening machine is used for straightening the titanium and titanium alloy wires; 2. phosphorus removal: a steel wheel phosphorus removal machine is used for removing the oxidation layer on the surface of the titanium and titanium alloy wires; 3. polishing: a sand belt wheel polisher is used for polishing the surface of the titanium and titanium alloy wires. The device is sequentially provided from left to right with a pay-off stand (1), a clamping device (2), a heating device (8), a straightening device (3), two steel wheel phosphorus removal machines (13), sand belt wheel polishers (14), a guide and guard (6) and a vertical down drawing machine (7). On the basis of the present steel wheel phosphorus removal machine, the method is additionally provided with a heating device, a phosphorus removing and polishing machine, a cooling device, a dust removing device and a tension device, thereby forming a production line for removing the oxidation layer on a large and heavy titanium alloy wire, so as to reach the purpose of removing the oxidation layer and polishing.

A mechanical transducer induces liquid cavitation, causing pressure waves in a liquid which are applied against a metal surface to afford localized elastic and plastic tensile microstrain. The pressure waves alter the surface tensile stresses in the treated metal by reducing the tensile stresses or forming surface compressive stresses. A boot is provided about the operating face of the transducer for confining a liquid through which compression waves are generated and applied to the metal surface, the boot sealing about the transducer and the surface undergoing treatment.

The inventive method discloses the local, adapted and controlled introduction of internal compressive stress in convex and concave regions, such as the root region of turbine blades, by means of at least two pressure generators.

A part to be shot peened includes at least one thin wall (12″) defining two opposite main faces, the square root of the area of each face being greater than the mean distance between the two faces by a factor of at least five, and preferably by a factor of at least ten. According to the method, the part is caused to rotate at least intermittently relative to one or more vibrating surfaces, with at least one of the main faces being exposed to projectiles (6) set into motion by one or more of the vibrating surfaces, treatment taking place progressively on the face(s) so as to impart compression stresses thereto, with a portion only of the part being treated at any one time and with regions of the part preferably being exposed on several occasions to the projectiles, with relative rotation taking place between the exposures.

An Advanced Burnishing Tool for burnishing Venetian plaster surfaces comprises a base with a working surface with a plurality of concentric ribs. The tool may be used manually or may be mounted on a power tool such as an oscillating sander. Each rib has a rounded upper portion for contacting the surface, so that each rib acts in a manner similar to the rounded edge of conventional burnishing tools. The plurality of ribs provide a simultaneous working of multiple points in the plaster surface. Efficiency is further improved when a power tool is used to reduce the manual effort required for burnishing.

A burnishing tool and method for providing a surface treatment along the surface of a work piece, the burnishing tool having a tool head comprising a bearing for supporting a rolling element and an encasement for supporting the bearing. The bearing is formed from a self-lubricating polymer such as, but not limited to, polytetrafluoroethylene based resin, ultra-high-molecular-weight polyethylene based resin.

The present invention provides a deburring device for a punch press which can remove burrs produced along a slot or a cut portion formed in a plate material by punching or cutting using a punch press so that the removal is carried out as a process with the same punch press. A deburring device 6 for a punch press has an upper tool 7 and a lower tool 8 arranged opposite each other. The upper and lower tools 7, 8 each have a ball holding member 22, 32, respectively, and a ball 23, 33, respectively, rotatably supported by the ball holding member and projecting from a surface of the ball holding member 22, 32 toward an opposite surface of the opposite ball holding member 32, 22. Each of the upper and lower balls 23, 33 has a diameter larger than the width of the slot A, in its portion projecting from the ball holding member 22, 32, respectively, the slot A being formed in the plate material W so as to extend across the plane. The plate material W moves with the vertical pair of balls 23, 33 partly fitted into the slot A and with the plate material W sandwiched between the upper and lower balls 23, 33 to continuously remove burrs (a) produced along a longitudinal direction of the slot A. The deburring device 6 continuously removes not only the burrs produced along the slot A but also those produced along a cut portion in the plate material W as described above.

An article made of a metallic material and comprising a body and a body end portion integral with the body, includes a band of the metallic material at the end portion substantially through the entire end portion, the band being under a compressive stress greater than the body. An example of the article is a turbine engine balding member in which the body is the airfoil of the member and the band is disposed at the radially outer tip portion of the airfoil. One method for providing the band includes performing roller deformation on the end portion until a desired amount of compressive stress is developed in the band substantially through the entire end portion.