A method for fabricating magnetic side shields for an MR sensor of a magnetic head. Following the deposition of MR sensor
layers, a first DLC layer is deposited. Milling
mask layers are then deposited, and outer portions of the milling
mask layers are removed such that a remaining central portion of the milling
mask layers is formed having straight sidewalls and no undercuts. Outer portions of the sensor layers are then removed such that a relatively thick remaining central portion of the milling mask resides above the remaining sensor layers. A thin electrical
insulation layer is deposited, followed by the deposition of magnetic side shields. A second DLC layer is deposited and the remaining mask layers are then removed utilizing a chemical mechanical
polishing (CMP) liftoff step. Thereafter, the first DLC layer and the second DLC layer are removed and a second
magnetic shield layer is then fabricated thereabove.