1552results about "Manufacture head surface" patented technology

A magnetic head for perpendicular recording on double layer media with suppressed side writing and controlled write width is disclosed. The present invention reduces the problem of side writing and controls the write width of the writing element by providing a writing element with a trailing edge sized dimensionally larger than the leading edge, side shields, and specifically spaced writing gaps placed at various distances between the write element and the side shields, return poles, and the main pole.

A method and system for manufacturing a pole for a magnetic recording head. The method and system include providing an insulator and fabricating at least one hard mask on the insulator. The at least one hard mask has an aperture therein. The method and system also include removing a portion of the insulator to form a trench within the insulator. The trench is formed under the aperture. The method and system further include depositing at least one ferromagnetic material. The pole includes a portion of the ferromagnetic material within the trench.

An enchance recording head design provides conduction and mechanical restraint control in order to minimize the pole tip protrusion and the head temperature resulting from the thermal heating of the magnetic recording head during operation. In one embodiment, the recording head includes a hybrid diffuser formed within an insulation layer, at a predetermined distance from the head write section. The hybrid diffuser is comprised of a thermal conduction layer with high thermal conductivity, such as gold or copper, and a mechanical restraint layer having near zero CTE, such as a 60-80% face-centered-cubic NiFe (Invar) material. The hybrid diffuser is recessed from the ABS to prevent the delamination of the hybrid diffuser due to the otherwise displacement incompatibility between the inner insulating layer and the hybrid diffuser at the ABS.

A write element for use in perpendicular magnetic recording. The write element including a write pole and a self aligned wrap around shield that can have a trailing shield gap thickness that is different from its side shield gap thickness. The materials making up the trailing shield gap and the side shield gaps can be different materials or can be the same material deposited in two different steps. The side or wrap around portions of the trailing shield can extend down to the level of the leading edge of the write pole or can terminate at some point between the levels of the leading and trailing edge to form a partial wrap around trailing shield.

A magnetic head includes a slider body having a trailing surface meeting an air-bearing surface at a trailing edge and a thin-film transducer that includes a magnetic reproducing element with a magnetoresistive (MR) element disposed near the trailing edge within a gap material bounded by upper and lower shield layers. The thin-film transducer also includes a lower pole layer of a magnetic recording element disposed in a first general plane. The magnetic recording element further includes a coil having first and second turn layers disposed in second and third general planes, respectively. The magnetic head also includes resistive heating element with at least a portion of the heating element being disposed in a fourth general plane beneath both the lower pole layer and the coil but above the upper shield layer. Current flow through the heating element causes expansion of the magnetic reproducing and recording elements at the ABS.

A magnetic recording head comprises a write pole including a throat region with a leading edge, a trailing edge opposite the leading edge, and first and second side edges opposite one another. The magnetic recording head further comprises a first side wall gap layer disposed alongside the first side edge of the throat region, and a second side wall gap layer disposed alongside the second side edge of the throat region. Each of the first and second side wall gap layers has a first width at the leading edge of the throat region smaller than a second width at the trailing edge of the throat region.

A method provides a magnetic transducer that includes an underlayer and a nonmagnetic layer on the underlayer. The method includes providing a plurality of trenches in the nonmagnetic layer. A first trench of corresponds to a main pole, while at least one side trench corresponds to at least one side shield. The method also includes providing mask covering the side trench(es) and providing the main pole. At least a portion of the main pole resides in the first trench. The method also includes removing at least a portion of the nonmagnetic layer residing between the side trench(es) and the main pole. The method also includes providing at least one side shield. The shield(s) extend from at least an air-bearing surface location to not further than a coil front location.

Embodiments in accordance with the thin film write head of the present invention have a lower pole structure, an upper pole structure, and a multilayer write gap extending from an air bearing surface between the upper and lower pole structures. In preferred embodiments, the write gap comprises at least two of: (a) a first layer covering a lower pole tip portion of the lower pole structure, (b) a second layer covering turns of a semiconductor winding, or (c) a third layer covering a winding insulation stack. In more preferred embodiments, the write gap is formed of the first, the second, and the third write gap layers. An advantage of a write head with a multilayer write gap is that it allows better control of write gap thickness. As such, loss of write gap thickness can be compensated for by deposition of the second write gap layers, or by deposition of the third write gap layer. Some embodiments have one or more additional advantages in providing increased corrosion prevention, improving the integrity of conductor insulation, and / or improving the top pole magnetic material characteristics.

A method or forming a wrapped-around shielded perpendicular magnetic recording writer pole is disclosed. A structure comprising a leading shield layer and an intermediate layer disposed over the leading shield layer is provided, the intermediate layer comprising a pole material and a dielectric material. A trench is formed in the dielectric material. A non-magnetic layer in the trench is removed via an ion beam etching process. A seed layer is deposited in the trench and over the pole material. A magnetic material comprising a side shield layer is deposited on at least a portion of the seed layer.

Embodiments of the invention provide a perpendicular magnetic writing head with a suppressed effective track width to be written on a magnetic medium while increasing writing magnetic field gradient. In one embodiment a trailing side shield is disposed by way of a gap film to a main pole of a perpendicular writing magnetic head. A gap distance (Gt) on a trailing side of the main pole and a gap distance (Gs) on a lateral side of the main pole is defined as Gt<Gt, and a thickness (Gd) from an air bearing surface of the shield is made equal to or less than a throat height. Alternatively, the thickness of Gd on the side of the main pole is reduced to less than that on the trailing side of the main pole. Further, for preventing defoliation of the shield upon fabrication of the air bearing surface, a thickness for a portion away from the main pole is increased.

An enhanced inductive coil design for use in data storage magnetic disk drives with areal density over 35 Gb / in2, features a double wound twin coil that is able to achieve a yoke length of 15 μm or less by reducing the insulation spacing between the two coils. The coil further presents improved reliability by reducing the possibility of occurrence of electrical shorting. The coil is made by forming two interleafing conductors on the same layer with a demesne process. A tri-level process is implemented in the layout of the first conductor to ensure that the coil width and spacing are uniform and even, in order for the second conductor to be wound therebetween. A conformal dielectric layer of approximately 0.1 to 0.2 μm in thickness is deposited between the two conductors and serves as insulation. The two conductors are formed by a copper seed layer plating process that eliminates potential damage to the conductors during production.

A write element for use in a read / write head having an air bearing surface, so as to reduce pole tip protrusion. The write element includes a pole tip region; an insulation layer formed adjacent to the pole tip region; a coil embedded in the insulation layer which contributes to a protrusion force that generates a pole tip protrusion; and a layer of thermally expansive material formed over the insulation layer, and recessed from the air bearing surface, that expands in response to heat absorption, causing a rotational moment of force that counteracts the protrusion force thus reducing the pole tip protrusion.

The present invention provides an improved thin film write head and method of fabrication capable of providing an ultra-short yoke and / or an ultra-low conductor winding stack. The present invention reduces yoke length and stack height by forming the conductor winding in a trench etched from an insulation layer, preferably formed of an inorganic insulation material. A thin resist mask is used to define the width of the trench while the etch process defines the depth. Preferably, the insulation layer is formed on a different inorganic insulation material to control the etch process, thus, the conductor winding may be formed on the underlying layer. The conductor winding preferably is formed by depositing conductor material so that it fills the trench and then planarizing, such as by chemical mechanical polish, to remove conductor material deposited outside the trench. An organic insulation layer, such as cured photoresist, may be deposited on the planarized surface of the conductor winding to insulate it from an overlying yoke. This overlying organic insulation layer may also define the apex angle of the head. The present invention may have multiple layers of conductor winding. The subsequent layers of conductor may be formed similar to the first layer, or may be formed with conventional photoresist processes and structures. The present invention may utilize any known pole structure or material.

A thin film electromagnetic head has an inductive transducer with a double-nosed ferromagnetic trailing pole layer. The trailing pole layer has a trailing pole tip disposed adjacent to a media-facing surface, a trailing pole yoke disposed distal to the media-facing surface, and a trailing pole nose disposed between the trailing pole tip and the trailing pole yoke. The media-facing surface extends as a substantially flat surface in all directions from the trailing pole tip. The length of the trailing pole nose may be at least twice as long as the trailing pole tip length. The width of the trailing pole nose can be 10 to 30 times as wide as the trailing pole tip width. An inductive transducer having a double-nosed trailing pole layer provides a higher ratio of on-track to off-track write fields, thereby improving the density with which data can be written to the recording media. Such a double-nosed trailing pole layer can be used in transducers for either longitudinal or perpendicular magnetic recording.

A method and system for providing a pedestal defined zero throat write head is disclosed. The method and system include providing a first pole having a pedestal, a second pole and a gap separating the pedestal of the first pole from a portion of the second pole. The pedestal has a front, a back and a notch. The gap has a first portion and a second portion. The first portion of the gap is in proximity to front of the pedestal. The second portion of the gap is in proximity to the back of the pedestal. The first portion of the gap is thinner than the second portion of the gap.

A method and system for providing an energy assisted magnetic recording (EAMR) head are described. The method and system include providing a slider, an EAMR transducer coupled with the slider, and a top layer on the slider. The top layer includes a mirror well therein and has a substantially flat top surface. The method and system further includes providing a laser including a light-emitting surface and providing a mirror optically coupled with the laser. The laser is coupled to the top surface of the top layer external to the mirror well. The mirror has a bottom surface and a reflective surface facing the light-emitting surface of the laser. A portion of the bottom surface of the mirror is affixed to the top surface of the top layer. A portion of the mirror resides in the mirror well.

A method and system provide a magnetic read transducer having an air-bearing surface (ABS). The magnetic transducer includes a first shield, a second shield, and a read sensor between the first shield and the second shield. The read sensor extends along a stripe height direction perpendicular to the ABS. A first portion of the read sensor at the ABS has a first width in a track width direction parallel to the ABS. A second portion of the read sensor is recessed from the ABS along the stripe height direction and has a second width in the track width direction. The second width is greater than the first width.

An inductive write element is disclosed for use in a magnetic data recording system. The write element provides increased data rate and data density capabilities through improved magnetic flux flow through the element. The write element includes a magnetic yoke constructed of first and second magnetic poles. The first pole includes a pedestal constructed of a high magnetic moment (high Bsat) material, which is preferably FeRhN nanocrystalline films with lamination layers of CoZrCr. The second pole includes a thin inner layer of high Bsat material (also preferably FeRhN nanocrystalline films with lamination layers of CoZrCr), the remainder being constructed of a magnetic material capable of being electroplated, such as a Ni—Fe alloy. An electrically conductive coil passes through the yoke between the first and second poles to induce a magnetic flux in the yoke when an electrical current is caused to flow through the coil. Magnetic flux in the yoke produces a fringing field at a write gap whereby a signal can be imparted onto a magnetic medium passing thereby.

A method and system provide a magnetic transducer that includes an air-bearing surface (ABS). The magnetic transducer includes an underlayer and a main pole residing on the underlayer. The main pole includes a front and a rear. The front resides at the ABS, while the rear is distal from the ABS. The main pole also includes a first portion having a first magnetic moment and a second portion having a second magnetic moment. The first portion has a front face at the ABS and terminates between the ABS and the rear of the main pole. A part of the second portion resides on the first portion, while another part of the second portion resides between the first portion of the main pole and the rear of the main pole. The first magnetic moment is less than the second magnetic moment.

A method for fabricating a magnetic transducer is described. The magnetic transducer includes a pole having a pole tip and a flared region. The method Includes providing a first mask layer on the pole and providing a second mask layer on the first mask layer. The first mask layer is soluble in a predetermined solution and has a first thickness. The second mask layer has a second thickness greater than the first thickness. The method also includes forming a mask from the first mask layer and the second mask layer. The step of forming the mask layer includes using the predetermined solution. The mask has a pattern that exposes a portion of the pole tip and covers a portion of the flared region. The method also includes providing a wrap-around shield on at least the pole tip.

A method and system provide a magnetoresistive structure from a magnetoresistive stack that includes a plurality of layers. The method and system include providing a mask that exposes a portion of the magnetoresistive stack. The mask has at least one side, a top, and a base at least as wide as the top. The method and system also include removing the portion of the magnetoresistive stack to define the magnetoresistive structure. The method and system further include providing an insulating layer. A portion of the insulating layer resides on the at least one side of the mask. The method and system further include removing the portion of the insulating layer on the at least one side of the mask and removing the mask.

A method and system provide a magnetic transducer that includes an underlayer and a first nonmagnetic layer on the underlayer. The method and system include providing a first trench in the first nonmagnetic layer. The first trench has at least one edge corresponding to at least one side shield. The method and system also include providing a second nonmagnetic layer in the first trench and providing a second trench in the second nonmagnetic layer. The method and system include providing the main pole. At least part of the main pole resides in the second trench. The method and system further include removing at least a portion of the second nonmagnetic layer between the edge(s) and the main pole. The method and system also provide the side shield(s) in the first trench. The side shield(s) extend from at least an air-bearing surface location to not further than a coil front location.

A compact write element includes a conductive shield layer, an insulating write gap layer, a pole pedestal, a coil, and a conductive pole layer, and, in some embodiments also includes a backgap. The pole pedestal and the coil, and, in some embodiments the backgap, constitute a self-aligned array of components that may be formed in a single masking operation to allow for very tight tolerances between the components for a shorter yoke length. The pole layer is substantially flat and parallel to the conductive shield layer, providing for a shorter stack height. Also, a compact MR read / write head includes such a write element and a magnetic data storage and retrieval system includes the compact MR read / write head having such a write element.

A method of measuring a bevel angle in a write pole comprises the step of providing a mask over a wafer containing the write pole. The mask has a first opening over the write pole and a second opening over a sacrificial region of the wafer. The sacrificial region comprises a same material as the write pole. The method further comprises the steps of performing a beveling operation on the write pole and the sacrificial region to form a first bevel in the write pole and a second bevel in the sacrificial region, and measuring an angle of the second bevel in the sacrificial region to determine the bevel angle of the write pole.

A method of forming a write pole for a magnetic recording device is provided. The method comprises providing a layer of magnetic material covered with a secondary hard mask layer and a patterned primary hard mask, milling at a first milling angle to transfer a pattern from the patterned primary hard mask to the secondary hard mask, and milling at a second milling angle to transfer the pattern from the secondary hard mask to the layer of magnetic material to form the write pole. The second milling angle is greater than the first milling angle. The method further comprises milling at a third milling angle to adjust a side wall angle of the write pole to about a desired side wall angle, and milling at a fourth milling angle to reduce a track width of the write pole to a desired track width.

An embodiment of the invention is a head for perpendicular recording that has a trailing shield and side shields that are connected to the return pole piece by two studs of ferromagnetic material. The studs extend parallel to the track direction and are located a sufficient distance away from the main pole piece to reduce the flux flow from the main pole piece to the studs. Optionally the studs can be recessed behind the air-bearing surface. The preferred embodiment of the invention is a magnetic transducer with separated read and write heads for perpendicular recording.

A method and system for manufacturing a pole on a recording head is disclosed. The method and system include sputtering at least one ferromagnetic layer and fabricating a hard mask on the ferromagnetic layer. The method and system also include defining the pole and depositing a write gap on the pole. A portion of the pole is encapsulated in an insulator.

A method of manufacturing a magnetic head device includes forming a thin film magnetic head element over a substrate, the thin film magnetic head element including a magnetoresistance (MR) element. The substrate is cut such that the MR element is exposed on a side surface of the substrate. The side surface is then polished. Afterward, a magnetically degenerated layer is removed from the thin film magnetic head element along the side surface. It is emphasized that this abstract is provided to comply with the rules requiring an abstract that will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.