The invention discloses a valve state monitoring and safety
interlocking method based on
machine vision, and belongs to the technical field of industrial
process control and safety. The method comprises the following steps: 1, calibrating a camera and establishing a model; step 2,
image acquisition and preprocessing; step 3, key image
feature extraction and state decision; fourthly, opening degree calculation and state judgment are carried out; 5, safety
interlocking is triggered; and 6, feeding back data. The valve state monitoring and safety
interlocking method is achieved through the valve state monitoring and safety interlocking
system. According to the invention, the
millimeter-level or even submillimeter-level displacement and angle real-time accurate measurement of the opening degree of the valve can be realized, the state monitoring of the valve is realized, and the stability and reliability in the production process are improved; state judgment is carried out by comparing the real-time opening value with the instruction opening from the
control system, a safety interlocking
signal is generated and transmitted to the safety interlocking
system, and finally physical safety action is triggered, so that a set of complete safety
protection system is realized, and accidents are avoided.