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5759results about "Heat treatment process control" patented technology

Metal surface quality detection method and system

The invention discloses a metal surface quality detection method and system, and relates to the technical field of metal surface quality detection. The method is used for solving the problems of low microdefect detection precision, weak technological parameter relevance and closed-loop control deficiency of the high-reflection surface. The metal surface is irradiated through multi-angle coherent light field serialization, the phase offset of interference fringes is analyzed to generate three-dimensional shape data, and reflection noise interference is restrained. Defect depth gradient is extracted based on dynamic segmentation of process parameter constraint, deposition temperature and pressure deviation are quantified through deconvolution calculation, and process deviation feature distribution is constructed. Finite element simulation is utilized to generate a process-morphology mapping atlas library, cross-domain invariance features are extracted through depth constraint manifold alignment and comparative learning, and a causal correlation model of defect types and process parameters is established. And dynamically adjusting process parameters according to the weight gradient, and reflowing data to update the manifold rule. And high-precision three-dimensional defect detection, process deviation traceability and adaptive parameter optimization are realized.
Owner:SHANGHAI LANFENG AUTO PARTS CO LTD

Wire rod for 2400-2460 MPa grade stress corrosion resistant prestressed steel strand, steel strand and production method

The invention discloses a steel wire rod for a 2400-2460 MPa grade stress corrosion resistant prestressed steel strand, the steel strand and a production method. The steel wire rod comprises the following chemical components in percentage by weight: 0.90-0.97% of C, 0.6-1.2% of Si, 0.2-0.8% of Mn, 0.15-0.45% of Cr, 0.02-0.05% of V, 0.01-0.05% of Nb, less than 0.30% of Ni, less than 0.30% of Cu, less than 0.30% of Mo, less than or equal to 0.008% of S, less than or equal to 0.010% of P, less than or equal to 0.004% of N, less than or equal to 0.0020% of O and the balance of Fe and other inevitable impurities. By optimizing the chemical components and the production process of the wire rod, the strength of the prepared steel strand meets 2400-2460 MPa, the minimum stress corrosion value is 2.5 hours, the median value is 5 hours, and the stress corrosion resistance is obviously superior to that of an existing steel strand.
Owner:SHANGHAI TONGJI CONSTR ENG DESIGN CO LTD +1

Steel wire rod for 2300-2360 MPa grade stress corrosion resistant steel strand, steel strand and preparation method

The invention discloses a steel wire rod for a 2300-2360 MPa grade stress corrosion resistant steel strand, the steel strand and a preparation method. The steel wire rod comprises the following chemical components in percentage by mass: 0.85-0.91% of C, 0.3-1.0% of Si, 0.2-0.8% of Mn, 0.15-0.45% of Cr, 0.02-0.05% of V, less than or equal to 0.008% of S, less than or equal to 0.010% of P, less than or equal to 0.004% of N, less than or equal to 0.0020% of O and the balance of Fe and other inevitable impurities. The steel wire rod has excellent strength and plasticity, the ultrahigh strength of 2300 MPa or above can be obtained through drawing with a small area reduction rate, surface damage and internal defects of the steel wire rod during subsequent drawing machining are reduced, and the stress corrosion index of the steel strand is improved.
Owner:SHANGHAI TONGJI CONSTR ENG DESIGN CO LTD +1

Steel wire rod for 2200-2260 MPa grade ultrahigh stress corrosion resistant prestressed steel strand, steel strand and production method of steel wire rod for 2200-2260 MPa grade ultrahigh stress corrosion resistant prestressed steel strand

The invention discloses a steel wire rod for a 2200-2260 MPa grade ultrahigh stress corrosion resistance prestressed steel strand, the steel strand and a production method of the steel strand, and the steel wire rod comprises the following alloy components in percentage by mass: 0.83-0.89% of C, 0.60-1.40% of Si, 0.20-0.80% of Mn, 0.15-0.50% of Cr, less than 0.30% of Cu, less than 0.30% of Ni, less than 0.30% of Mo, 0.01-0.05% of V, 0.001-0.05% of Nb, less than or equal to 0.008% of S, less than or equal to 0.010% of P, less than or equal to 0.0040% of N, less than or equal to 0.0020% of O and the balance of Fe and other inevitable impurities, through component design and a reasonable after-rolling controlled cooling process, the microstructure is refined, the sorbite rate is improved, high strength and plasticity are obtained with low carbon content, the drawing deformation can be reduced, material damage can be reduced, and the corrosion resistance of the steel strand is improved.
Owner:SHANGHAI TONGJI CONSTR ENG DESIGN CO LTD +1

Irregular metal forge piece heat treatment method and system

The invention relates to the technical field of metal forge piece machining, in particular to an irregular metal forge piece heat treatment method and system.The irregular metal forge piece heat treatment method comprises the steps that firstly, temperature compensation partitions are divided according to geometrical characteristics, and stepped preheating is implemented to establish a uniform basic temperature field; then, the heat preservation time of each subarea is independently regulated and controlled in the austenitizing stage, and sufficient transformation of a thick-wall area structure and control over the grain size of a thin-wall area are both considered; in the quenching process, partition strength adjustment is carried out based on a preset cooling map, and cooling parameters are dynamically optimized through real-time feedback; and finally, according to the residual stress distribution, carrying out partition stepped tempering. The heating and cooling uniformity is remarkably improved through partition dynamic temperature management, and the structure difference and thermal stress concentration caused by section sudden change are effectively inhibited; the microstructure is ensured to be uniform and stable through austenitizing control; the hardenability and the deformation resistance are balanced through a differential cooling strategy; and directional reduction of residual stress is achieved through an intelligent tempering mechanism, and the cracking risk is greatly reduced while the comprehensive mechanical property is improved.
Owner:ZIGONG GONGFENG FORGING MFG

Hot-rolled wire rod for 2200MPa bridge cable and manufacturing method of hot-rolled wire rod

The invention relates to a hot-rolled wire rod for a 2200MPa bridge cable and a manufacturing method of the hot-rolled wire rod, a high-carbon V-containing chemical component design rolling production line is adopted, after the wire rod is spun into the wire rod at the spinning temperature of more than or equal to 920 DEG C, online molten salt rapid cooling isothermal treatment is carried out, the molten salt treatment time is controlled to be less than or equal to 300s, the wire rod is cooled at the cooling speed of more than or equal to 35 DEG C / s, and enters a sorbite phase region from an austenite state; according to the hot-rolled wire rod, a structure with sorbite as the main part is formed and subjected to isothermal weak tempering to remove stress, finally, roller way slow cooling is conducted, the hot-rolled wire rod with the microscopic structure comprising a mixed structure composed of weak tempered sorbite as the main part and ferrite and fused pearlite as the balance is prepared, the tensile strength can reach 1550-1590 MPa, the percentage reduction of area is 31%-36%, the mechanical property same-circle difference is smaller than or equal to 30 MPa, and the hot-rolled wire rod can be used for manufacturing the steel wire rod. The method is used in the application field of manufacturing of 2200MPa-grade ultrahigh-strength bridge cables and the like, the risk of wire breakage is reduced, and the strength grade of the bridge cables is improved.
Owner:JIANGSU YONGGANG GROUP CO LTD

Electrical steel strip annealing temperature real-time monitoring and regulation system

The invention relates to the technical field of steel production and processing, and discloses an electrical steel strip annealing temperature real-time monitoring and regulation system. The system comprises a temperature data acquisition module which is responsible for acquiring temperature and cooling rate data in an annealing process and acquiring expected parameters; the temperature deviation analysis module is used for calculating a deviation coefficient through a dynamic weighting algorithm to construct a matrix; the dynamic regulation and control module is used for generating regulation and control parameters based on a fuzzy logic control algorithm; the abnormity grading module is used for grading annealing abnormity; and the real-time feedback module transmits the regulation and control parameters and the abnormal identifier to the control end. The system also has the functions of adjusting a rule base according to the characteristics of the steel strip, backtracking historical data, optimizing regulation and control, adaptively updating an abnormal threshold value and the like. Through cooperative work of all the modules, real-time monitoring and accurate regulation and control of the annealing temperature are achieved, the annealing quality and production efficiency of the electrical steel strip are improved, and the cost is reduced.
Owner:SICHUAN RUIZHI ELECTRICAL STEEL

Temperature distribution optimization control system and method for continuous annealing furnace of nodular cast iron pipe

The invention discloses a nodular cast iron pipe continuous annealing furnace temperature distribution optimization control system and method, and belongs to the technical field of temperature control, and the system comprises a temperature detection module, a data processing module, a control module and a fault diagnosis module; the temperature detection module is used for collecting temperature data in the nodular cast iron pipe annealing furnace in real time; the data processing module is used for preprocessing and analyzing the collected temperature data and constructing a temperature distribution model; the control module comprises a temperature optimization unit and an energy optimization unit; the temperature optimization unit is used for calculating the temperature adjustment amount according to the real-time temperature distribution condition in the furnace in the length direction, the radial direction and the circumferential direction, and formulating a partition heating and local compensation strategy; the energy optimization unit is used for dynamically adjusting the heating power according to the change of the production takt, and generating a dynamic heating strategy; the fault diagnosis module is used for monitoring the operation state of the nodular cast iron pipe annealing furnace in real time and conducting fault detection.
Owner:SHENYANG YATE IND MACHINERY MAKING EQUIP

High-strength complex-phase hot-rolled wire rod for 1960MPa-grade stranded wire and manufacturing method of high-strength complex-phase hot-rolled wire rod

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 1960MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod. After high-carbon components containing trace B are designed, rolled and spun into a wire rod, online molten salt rapid quenching treatment is carried out, and the wire rod is firstly subjected to front-section molten salt treatment, so that the wire rod is cooled at the cooling speed of greater than or equal to 36 DEG C / s and enters a bainite and pearlite mixed phase region from an austenite state; the method comprises the following steps: quenching a steel wire rod to form a structure mainly comprising quenched bainite and a sorbite structure, carrying out rear-section molten salt treatment on the steel wire rod, increasing the molten salt temperature, promoting isothermal tempering of the quenched bainite and the sorbite structure, and carrying out roller way slow cooling to prepare the hot-rolled steel wire rod of which the microscopic structure comprises a complex-phase structure consisting of tempered sorbite, tempered bainite and ferrite, the composition system can be simplified, the strength and plasticity matching and rapid production of the wire rod are considered, the tensile strength is 1330-1380 MPa, the percentage reduction of area is 35%-40%, and the wire breaking risk in the wire drawing and twisting process of the stranded wire steel can be reduced.
Owner:JIANGSU YONGGANG GROUP CO LTD

Wide and thick steel plate for 700MPa-grade corrosion-resistant anti-fatigue marine tendon pipe and production method of wide and thick steel plate

The invention discloses a wide and thick steel plate for a 700MPa-grade corrosion-resistant anti-fatigue marine tendon pipe and a production method of the wide and thick steel plate. According to the component design of the wide and thick steel plate, CEIIW is controlled to be 0.41-0.47%, CEPcm is controlled to be 0.16-0.20%, low-Nb and low-Mo design is adopted, the phase change temperature is increased, and phase change of polygonal ferrite is promoted; rE solid solution, interface segregation and other effects are fully utilized to improve the strength and corrosion resistance, and the RE and Ca act together to purify molten steel and modify and disperse inclusions. On the basis of component design, low-temperature heating, rough rolling multi-stage thickness section high-temperature gradient deformation and low-temperature rolling, intermediate temperature-waiting blank rapid cooling after rough rolling is finished, finish rolling low-temperature deformation, multi-stage water cooling and other methods are adopted to obtain a microstructure of lath bainite, granular bainite and polygonal ferrite, and the proportion, size and distribution control of all phases is ideal; the method plays an important role in obtaining good comprehensive performance of the steel plate.
Owner:ANGANG STEEL CO LTD

Wire rod for 2500-2560MPa-grade stress corrosion resistant prestressed steel strand, steel strand and production method

The invention discloses a steel wire rod for a 2500-2560 MPa grade stress corrosion resistant prestressed steel strand, the steel strand and a production method. The steel wire rod comprises the following chemical components in percentage by mass: 0.95-1.02% of C, 0.8-1.5% of Si, 0.5-1.0% of Mn, 0.25-0.45% of Cr, 0.02-0.08% of V, 0.01-0.05% of Nb, less than 0.30% of Ni, less than 0.30% of Cu, less than 0.30% of Mo, less than or equal to 0.008% of S, less than or equal to 0.010% of P, less than or equal to 0.004% of N, less than or equal to 0.0020% of O and the balance of Fe and other inevitable impurities. By optimizing the chemical components and the production process and refining the microscopic structure, the steel strand prepared from the steel wire rod has high tensile strength, the minimum stress corrosion value is 2.5 hours, the median value is more than 5 hours, and the steel strand shows excellent stress corrosion resistance.
Owner:SHANGHAI TONGJI CONSTR ENG DESIGN CO LTD +1

Roll quenching machine billet cooling process parameter optimization method based on hybrid model

The invention relates to the technical field of roller type quenching machine cooling parameter optimization, and discloses a hybrid model-based roller type quenching machine billet cooling process parameter optimization method, which comprises the following steps of: performing parameter optimization on a flow set value and a roller way speed by adopting an improved particle swarm optimization algorithm to obtain a new flow set value of each section and an optimal roller way running speed; the new flow setting output by the improved PSO algorithm and the roller way speed serve as BP neural network input, and the water-cooling convective heat transfer coefficient is calculated; calculating boundary node temperature, solving an equation set through a TDMA numerical method, updating the position of a steel plate, calculating steel plate temperature distribution in the quenching process according to the position of the steel plate until the steel plate goes out of a quenching machine, constructing an optimized objective function of quenching cooling flow of the quenching machine, introducing a penalty function to perform constraint processing until iteration is terminated, and finally obtaining the quenching cooling flow of the quenching machine. And finally obtaining the set values of the regional flow and the roller speed corresponding to the minimum target function value of the steel plate, and outputting the corresponding temperature distribution of the steel plate.
Owner:NORTHEASTERN UNIV CHINA

Hot-rolled high-weather-resistance steel plate with extremely low yield ratio and 850MPa-grade tensile strength as well as manufacturing method and application of hot-rolled high-weather-resistance steel plate

The invention discloses a hot-rolled high-weather-resistance steel plate with extremely low yield ratio and 850 MPa-grade tensile strength as well as a manufacturing method and application of the hot-rolled high-weather-resistance steel plate. The steel plate comprises chemical components in percentage by weight as follows: 0.06%-0.08% of C, 0.40%-0.60% of Si, 0.40%-0.60% of Mn, smaller than or equal to 0.015% of P, smaller than or equal to 0.005% of S, 2.50%-3.00% of Cr, 0.25%-0.30% of Cu, 0.13%-0.15% of Ti, 0.020%-0.040% of Alt, smaller than or equal to 0.0040% of N, smaller than or equal to 0.0030% of O and the balance of Fe and inevitable impurities. The high Cr + high Ti design is adopted, the tensile strength reaches 850 MPa, the weather resistance index I value is larger than or equal to 8.0, addition of precious metal Ni is omitted, the addition amount of the strong hardenability element Cr in the steel exceeds 2.50%, a fine grain ferrite and bainite double-phase structure is obtained in combination with the controlled rolling and controlled cooling process, meanwhile, the precipitation strengthening and fine grain strengthening effects of Ti are fully exerted, control over high strength and the extremely-low yield ratio smaller than 0.65 is achieved, and the high-strength and low-yield-ratio steel is obtained. The forming performance is excellent, the corrosion rate is smaller than 40% relative to Q345B, and good atmospheric corrosion resistance is achieved.
Owner:МААНЬШАНЬ АЙРОН ЭНД СТИЛ КО ЛТД

Wide and thick steel plate for 600MPa-grade high-performance marine riser and production method of wide and thick steel plate

The invention discloses a wide and thick steel plate for a 600MPa-grade high-performance marine riser and a production method of the wide and thick steel plate, according to the component design of the wide and thick steel plate, CEIIW is controlled to be 0.35%-0.41%, CEPcm is controlled to be 0.14%-0.18%, and beneficial influences on strengthening, phase change, microstructure, steel plate performance and post-welding performance are achieved; on the basis of component design, production methods of low-temperature heating, rough rolling multi-stage thickness section high-temperature gradient deformation and low-temperature rolling, intermediate temperature-waiting blank rapid cooling after rough rolling is finished, finish rolling low-temperature deformation, multi-stage water cooling and the like are adopted to obtain polygonal ferrite and batten bainite; the steel further comprises a small amount of granular bainite microstructures and dispersed fine precipitates, and the average height of deformed austenite does not exceed 15 microns; the problem of matching of comprehensive technical characteristics such as high strength, high toughness, high fatigue performance, corrosion resistance, strain resistance and good welding performance of the wide and thick steel plate for the high-performance marine oil and gas exploitation vertical pipe is solved.
Owner:ANGANG STEEL CO LTD

Rolling and annealing treatment process for copper-steel composite strip

The invention discloses a rolling and annealing treatment process for a copper-steel composite strip, and relates to the technical field of material rolling, the process comprises the following steps: selecting a high-purity copper plate and a stainless steel plate, and depositing a nano nickel / graphene composite transition layer through a magnetron sputtering technology; the stainless steel layer is promoted to deform through front-section low-speed high-pressure rolling, and the copper layer interface bonding force is improved through rear-section high-speed low-pressure rolling; performing short-time local annealing by using a high-frequency induction coil; honeycomb-shaped micro-pits are formed in the stainless steel surface through the laser micro-texture technology, and the interface bonding force is improved in combination with the nano-nickel / graphene layer. Copper layer hardening is eliminated through low-temperature annealing, stainless steel recrystallization is promoted through medium-temperature annealing, and a nanometer precipitated phase is fixed through rapid water cooling; the heating rate is controlled, and nitrogen-hydrogen mixed gas is used for preventing oxidation; the rolling process and the annealing process are seamlessly connected, and the temperature, the stress and the atmosphere are detected in real time through an online monitoring system. The mechanical property, the corrosion resistance and the machining stability of the copper-steel composite strip are remarkably improved.
Owner:SHANGHAI HEWEI IND

Hot-rolled coil plate for high-steel-grade low-cost 550 MPa-grade welded pipe and manufacturing method of hot-rolled coil plate

The high-steel-grade low-cost hot-rolled coil plate comprises the following chemical components: 0.040 to 0.065 percent of C, 0.20 to 0.35 percent of Si, 1.48 to 1.75 percent of Mn, less than or equal to 0.02 percent of P, less than or equal to 0.003 percent of S, 0.012 to 0.025 percent of Ti, 0.035 to 0.055 percent of Nb, 0.005 to 0.008 percent of RE, 0.15 to 0.20 percent of Cr, 0.0005 to 0.0020 percent of B, 0.002 to 0.004 percent of Mg, 0.025 to 0.050 percent of Als, less than or equal to 0.003 percent of Ca, less than or equal to 0.008 percent of N and the balance of Fe and inevitable impurities. The technological process comprises the steps of smelting, slab continuous casting, slab heating, rolling, cooling and coiling. Rt0.5 of the steel is 580-660 MPa, Rm is 650-750 MPa, A50 mm is larger than or equal to 28%, Rt0.5 / Rm is smaller than or equal to 0.90, the impact energy mean value Akv at the temperature of-40 DEG C is larger than or equal to 200 J, the drop weight DWTT mean value at the temperature of-20 DEG C is larger than or equal to 90%, the hardness value HV10 is smaller than or equal to 220, and the cold bending performance is qualified. The product provided by the invention has high strength and toughness and good welding performance, so that the product is more suitable for various complex and extreme service environments, and has higher safety in pipeline engineering.
Owner:ANGANG STEEL CO LTD

1200MPa-grade high-strength tool steel wire rod and manufacturing method thereof

The invention relates to a 1200MPa-grade high-strength tool steel wire rod and a manufacturing method thereof, after V-containing chemical components are designed, rolled and spun into a wire rod, the wire rod is subjected to online molten salt isothermal quenching treatment, and the wire rod is controlled to enter a bainite phase region from a high-temperature austenite state at a cooling speed greater than or equal to 32 DEG C / s; the steel wire rod with a microscopic structure comprising tempered bainite and ferrite is prepared through isothermal tempering, toughening and destressing treatment, carbide precipitation control and roller way cover opening and slow cooling, so that generation of deteriorated structures such as martensite can be avoided, the structure state can be effectively adjusted, strong plasticity matching of the steel wire rod is achieved, and the service life of the steel wire rod is prolonged. And the tensile strength is 1120-110MPa, the percentage reduction of area is 63-67%, and the steel is suitable for the application fields of manufacturing 1200MPa-grade high-strength tool steel and the like, and is favorable for being directly processed into tool parts after being subjected to cold processing molding.
Owner:JIANGSU YONGGANG GROUP CO LTD

Hot-rolled coil plate for low-cost 450MPa-grade welded pipe and manufacturing method of hot-rolled coil plate

The invention discloses a low-cost 450MPa-grade hot-rolled coil plate for a welded pipe and a manufacturing method thereof, and the low-cost 450MPa-grade hot-rolled coil plate comprises the following chemical components: 0.08 to 0.10 percent of C, 0.2 to 0.4 percent of Si, 1.4 to 1.6 percent of Mn, less than or equal to 0.02 percent of P, less than or equal to 0.003 percent of S, 0.01 to 0.03 percent of Ti, 0.020 to 0.040 percent of Nb, 0.003 to 0.005 percent of RE, 0.15 to 0.25 percent of Cr, 0.002 to 0.004 percent of Mg, 0.01 to 0.04 percent of Als, less than or equal to 0.003 percent of Ca, less than or equal to 0.008 percent of N, less than or equal to 0.15 percent of (Nb + Ti + C + N) and the balance of Fe and inevitable elements. The manufacturing method comprises the steps of smelting, slab continuous casting, casting blank heating, rolling, cooling and coiling. The Rt < 0.5 > of the steel is 450-550 MPa, the Rm is 550-650 MPa, the A50mm is larger than or equal to 30%, the ratio of the Rt < 0.5 > to the Rm is smaller than or equal to 0.90, and the impact energy average value Akv at the temperature of-30 DEG C is larger than or equal to 200 J.
Owner:ANGANG STEEL CO LTD

Nuclear fusion superconducting coil heat treatment temperature control system and method

The invention discloses a nuclear fusion superconducting coil heat treatment temperature control system and method. The temperature control system comprises a fuel gas heating control subsystem, an electric heating control subsystem, a wind speed control subsystem, a temperature acquisition subsystem and a temperature analysis feedback subsystem. The temperature control method comprises the following steps: performing an electric heating zoning temperature control process in a heat treatment temperature rise stage; and a gas heating and electric heating zoning cooperative temperature control process in the heat treatment heat preservation stage is carried out. According to the method, the power load peak value is remarkably reduced, and meanwhile, the method is suitable for the heat treatment scene of the nuclear fusion superconducting coil by dynamically distributing the power proportion of gas and electric heating; the actual temperature of each temperature control subarea of the heating furnace body and the superconducting coil is detected in real time and compared with the preset target temperature value of the corresponding process temperature curve in real time, the top layer is combined with stirring fan rotating speed dynamic adjustment and gas-electric power complementation, a closed-loop feedback chain from a local part to an overall part is formed, and the response speed and stability are effectively improved.
Owner:聚变新能(安徽)有限公司 +1

High-strength ship plate with excellent firework performance and manufacturing method

According to the high-strength ship plate with the excellent firework performance and the manufacturing method, a low-carbon chemical component system is adopted, V-N, Ti and other refined grain elements are added, formation of a ferritic structure in steel is promoted, RE elements are added, and the purity of the steel is improved; the manufacturing method comprises the steps of smelting, continuous casting, reheating, rolling, accelerated cooling and stacking slow cooling, the rolling process adopts two-stage controlled rolling, the first-stage rolling adopts a high-temperature fast rolling and high-pressure reduction process, and the second-stage rolling adopts a fast rolling process with high finish rolling temperature; the steel plate produced by using the method has excellent comprehensive mechanical properties and fire performance, the yield strength is greater than 485MPa, and the tensile strength is 560-620MPa; the yield strength of the steel plate after fire work is larger than 475 MPa, the tensile strength is 551-610 MPa, the percentage elongation after fracture is larger than or equal to 25.5%, and the impact absorption energy at the temperature of-80 DEG C is larger than 200 J.
Owner:ANGANG STEEL CO LTD

1100MPa-grade high-strength tool steel wire rod and manufacturing method thereof

The invention relates to a 1100MPa-grade high-strength tool steel wire rod and a manufacturing method thereof, the wire rod adopts a middle-carbon Nb-V-containing chemical component design, after a steel billet is rolled and spun into the wire rod according to the spinning temperature of more than or equal to 860 DEG C, online molten salt semi-quenching isothermal treatment is performed, the wire rod is controlled to be subjected to front-section molten salt treatment, and then the steel wire rod is subjected to hot rolling and hot rolling to obtain the 1100MPa-grade high-strength tool steel wire rod. According to the method, the steel wire rod enters a bainite phase region from a high-temperature austenite state at the cooling speed of more than or equal to 30 DEG C / s to form a structure taking quenched bainite as a main component, and then is subjected to rear-section molten salt heating isothermal tempering and toughening destressing treatment, and finally is subjected to roller way slow cooling to prepare the steel wire rod with a microscopic structure comprising tempered bainite and ferrite, so that the material cost can be reduced, and the production efficiency is improved. The method has the advantages that martensite brittle structures are effectively avoided, the structure state of the hot-rolled wire rod is controlled, the plasticity and cold working performance of the wire rod are improved, the tensile strength of the product can reach 980-1030 MPa, the percentage reduction of area is 61%-66%, and the product can be directly machined into tool parts after cold forming.
Owner:JIANGSU YONGGANG GROUP CO LTD

Alloy for 2230 MPa-grade high-corrosion-resistance steel strand, wire rod, steel strand and method

The invention discloses an alloy for a 2230 MPa-grade high-corrosion-resistance steel strand, a wire rod, the steel strand and a method, and the alloy comprises the following components in percentage by mass: 0.89-0.93% of C, 1.20-1.40% of Si, 0.50-0.70% of Mn, 0.30-0.40% of Cr, 0.01-0.04% of V, less than or equal to 0.008% of S, less than or equal to 0.010% of P, less than or equal to 0.0040% of N, less than or equal to 0.0020% of O and the balance of Fe and other inevitable impurities. By optimizing the chemical component design and controlling the production process, the homogeneity of the steel is improved, the homogeneity of the wire rod is improved, the purity is improved, meanwhile, surface damage and internal defects during steel wire drawing machining are reduced, and therefore the stress corrosion index of the steel strand is improved.
Owner:SHANGHAI TONGJI CONSTR ENG DESIGN CO LTD

Annealing furnace pressure control method and system

The invention relates to the technical field of annealing furnace control, in particular to an annealing furnace pressure control method and system.The method comprises the steps that pressure data in all furnace sections of a continuous bright annealing furnace, temperature data of furnace walls at all the furnace sections and flow data at outlets of pressure regulating valves used at all the furnace sections are collected in real time; presetting an adjusting period of a proportion parameter in a PID controller used by a pressure adjusting valve used by each furnace section to obtain each adjusting moment of the proportion parameter; obtaining each synchronous change moment of each furnace section in a time period between each adjustment moment and an adjacent previous adjustment moment, and obtaining a pressure characteristic value of each furnace section at each adjustment moment; obtaining a trend similar characteristic value of each furnace section at each adjustment moment; and obtaining the value of the proportion parameter in the PID controller in the time interval between each adjustment moment and the next adjustment moment adjacent to the adjustment moment so as to control the furnace pressure in each furnace section. The invention aims to improve the control precision of the furnace pressure.
Owner:ZHANGJIAGANG JIAYUAN STEEL PROD CO LTD

Digital management system for cold heading and heat treatment processing of fasteners

The invention relates to the technical field of digital management, in particular to a digital management system for cold heading and heat treatment processing of fasteners, which comprises a phase deviation identification module, a load regulation and control parameter generation module, a heat treatment efficiency regulation and control module, a defect type association control module and an early warning instruction output module. According to the method, a load change node is positioned through a main shaft angle value, synchronous offset between a main shaft and a slave shaft is identified by combining multi-shaft displacement and load data, an angular displacement point in an impact rhythm, a corresponding speed and a holding time length set value are extracted, and targeted impact regulation and control parameters are formed; in the heat treatment stage, the fluctuation trend of heat conduction efficiency is recognized by combining the surface area and temperature rise data of the fastener, process response establishment of multiple types of defects is achieved by combining the crack size, the hardness value and the surface atlas label in the machining period, and shutdown and feeding interruption signals are issued to the control terminal according to the machining beat continuous triggering condition. Defect closed-loop linkage control in the fastener cold heading and heat treatment process is achieved.
Owner:SICHUAN AOXIN FASTENER MFG CO LTD

Heat treatment method of high-strength and high-conductivity magnesium-aluminum alloy

The invention relates to the technical field of magnesium-aluminum alloy heat treatment, and discloses a high-strength and high-conductivity magnesium-aluminum alloy heat treatment method which comprises the following steps: step 1, surface cleaning treatment: carrying out surface cleaning treatment on a magnesium-aluminum alloy workpiece to remove oil stains, impurities and an oxide layer on the surface; secondly, preheating treatment is conducted, specifically, the cleaned magnesium-aluminum alloy workpiece is put into a heating furnace, the temperature is slowly increased to 200 DEG C at the temperature increasing speed of 10 DEG C / min, and heat preservation is conducted for 1-2 hours at the temperature; thirdly, the temperature is rapidly increased to the solid solution temperature, and after preheating treatment is completed. Precipitated phase distribution is optimized through two-stage aging treatment, a precipitated phase is preliminarily formed through low-temperature short-time aging, then the precipitated phase is uniformly grown through high-temperature long-time aging, local aggregation is avoided, meanwhile, solution treatment and quenching cooling are optimized, uniform dissolution of solute atoms is ensured, the alloy strength and hardness are improved, and the service life of the alloy is prolonged. And the fatigue resistance and the crack propagation resistance are remarkably improved through uniform precipitated phase distribution.
Owner:ANHUI XINBO PHOTOVOLTAIC MATERIALS CO LTD

Temperature control system of stainless steel welded steel pipe heat treatment furnace

The invention discloses a temperature control system of a stainless steel welded steel pipe heat treatment furnace, which belongs to the technical field of stainless steel heat treatment, and specifically comprises a temperature sensor used for measuring the temperature in the heat treatment furnace in real time and outputting a temperature signal; the data acquisition module is used for converting the temperature signal into a digital signal; the controller is used for receiving the digital signal, calculating a temperature difference value between an actual temperature and a set temperature in the heat treatment furnace and calculating a heat difference value according to the temperature difference value, and the controller screens parameters representing the aging degree of the equipment and stores a prediction model of the parameter relationship between the heat deviation and the aging degree of the equipment; the controller calculates a heat deviation value of the heat treatment furnace according to the prediction model; the controller adjusts a control signal output to the heating device according to the heat deviation and adjusts the heating power of the heat treatment furnace; and the visual interface is used for setting the stainless steel process type and the heating power and displaying the real-time temperature and the system working state.
Owner:FUJIAN QINGSHAN STEEL PIPE CO LTD

Bearing machining heat treatment equipment with uniform heating function

The invention relates to the field of bearing heat treatment, and discloses uniform-heating bearing processing heat treatment equipment which comprises a heat treatment workbench and a heating controller mounted on the heat treatment workbench, the bearing machining heat treatment equipment further comprises an induction line connected to the heating controller, an induction coil connected to the induction line, two sets of supporting bases symmetrically and fixedly installed on the heat treatment workbench relative to the induction coil, driving rotating rods rotationally installed on the supporting bases, and driven rotating rods movably installed on the supporting bases. A moving assembly for regulating and controlling the distance between the driven rotating rod and the driving rotating rod is arranged on the supporting seat; a rotating seat is fixedly connected to the driven rotating rod, and a clamping assembly for clamping and limiting a bearing workpiece is arranged on the rotating seat; the heat treatment device can centrally limit heat treatment processing of the bearing and control the bearing to rotate during heat treatment processing, so that heat is uniformly transmitted and distributed on the bearing, and the condition of local overheating of the bearing is avoided.
Owner:LISHUI HUAMEITE BEARING MFG CO LTD

Lanthanum-cerium mixed rare earth corrosion-resistant twisted steel with yield strength of 400MPa and production method thereof

The invention discloses lanthanum-cerium mixed rare earth corrosion-resistant twisted steel with yield strength of 400MPa. The lanthanum-cerium mixed rare earth corrosion-resistant twisted steel comprises the following elements: 0.10 to 0.20 percent of C, 0.25 to 0.80 percent of Si, 0.90 to 1.60 percent of Mn, 0.020 to 0.045 percent of V, 0.003 to 0.010 percent of Ti, less than or equal to 0.010 percent of P, less than or equal to 0.010 percent of S, 0.25 to 0.65 percent of Ni, 0.25 to 0.70 percent of Cr, 0.10 to 0.18 percent of RE, less than or equal to 0.20 percent of Cu, less than or equal to 0.004 percent of O, less than or equal to 0.006 percent of N and the balance of Fe and inevitable impurities. The invention further discloses a production method of the lanthanum-cerium mixed rare earth corrosion-resistant twisted steel with the yield strength being 400 MPa. The production method comprises the working procedures of converter smelting, argon blowing refining, LF furnace refining, continuous casting and rolling, and the lanthanum-cerium mixed rare earth reinforced alloy cored wire and the silicon-calcium wire are fed into molten steel in the argon blowing refining process. The components, inclusions and mechanical properties of the produced 400 MPa-grade lanthanum-cerium mixed rare earth steel bar completely meet the technical requirements of the steel bar, the quality control requirement is met, and the 400 MPa-grade lanthanum-cerium mixed rare earth steel bar has the advantages of being high in strength, high in plasticity, resistant to corrosion and the like. The service life of the steel is prolonged, coating and galvanization are avoided, the burden of environmental protection is relieved, and reasonable application of resources is facilitated.
Owner:YANGCHUN NEW STEEL CO LTD

Low-cost high-surface cold-rolled dual-phase steel DP780 and production method thereof

The invention relates to the technical field of advanced high-strength steel for automobiles. The invention relates to cold-rolled dual-phase steel DP780 with low cost and high surface. The cold-rolled dual-phase steel DP780 comprises the following chemical components in percentage by mass: 0.10 to 0.15 percent of C, 0.20 to 0.40 percent of Si, 1.60 to 1.80 percent of Mn, less than or equal to 0.015 percent of P, less than or equal to 0.004 percent of S, 0.015 to 0.035 percent of Al, 0.010 to 0.025 percent of Ti, 0.005 to 0.015 percent of Nb, less than or equal to 0.006 percent of N, less than or equal to 0.0003 percent of H and the balance of iron and inevitable trace impurities. The invention further provides a production method of the low-cost high-surface cold-rolled dual-phase steel DP780. The production method comprises the technological processes of smelting, continuous casting, casting blank reheating, rough rolling, finish rolling, cooling and coiling after rolling, hot coil acid continuous rolling and rolled hard coil continuous annealing. The 780MPa-grade cold-rolled dual-phase steel has the beneficial effects that the 780MPa-grade cold-rolled dual-phase steel which is small in alloy adding amount and easy to control steelmaking casting, hot rolling and continuous annealing can be stably obtained, and the use requirements of automobile parts are met.
Owner:BAOSTEEL ZHANJIANG IRON & STEEL CO LTD +1

Intelligent temperature control system and method for non-oriented silicon steel continuous annealing process

The invention discloses an intelligent temperature control system and method for a non-oriented silicon steel continuous annealing process, and relates to the technical field of non-oriented silicon steel temperature control, the intelligent temperature control system comprises a multi-source sensing fusion acquisition module, data are acquired through multi-modal sensing and edge calculation, a depth space-time modeling module is used for modeling prediction through LSTM and GNN, and the temperature of the non-oriented silicon steel continuous annealing process is obtained. The intelligent cooperative regulation and control module combines reinforcement learning with MPC temperature control and further comprises a monitoring feedback module, a multi-dimensional early warning module and a data insight optimization module, and all the modules work cooperatively. According to the invention, the temperature control precision is improved, the defective rate is reduced, the production efficiency is improved, the energy consumption is reduced, the quality is scientifically monitored, the parameters are adaptively adjusted, the remote operation is realized, and the continuous annealing temperature control of the non-oriented silicon steel is comprehensively optimized.
Owner:GUANGDONG SHUNDE POSCO STEEL PLATE