This invention relates to the field of building materials and
precast concrete component
manufacturing technology, and discloses an integrated process for precise positioning and centrifugal compaction of steel reinforcement skeletons for non-prestressed
cement poles. It aims to solve the problems of existing centrifugal processes lacking dynamic feedback, failing to effectively correct mid-span deflection of the steel reinforcement skeleton, and being prone to
mechanical resonance and uneven
pipe wall compaction due to the solidification
operation mode. The process uses
laser to acquire three-dimensional projection data of the skeleton, driving the support mechanism to apply an upward compensating force for centering and mold closing
verification. During the
centrifugation stage, the motor current and
machine base vibration frequency are monitored to dynamically adjust the speed, phase, and acceleration, achieving adaptive material uniformity and traversing the
resonance zone. Simultaneously, the slope of the
motor power load change is monitored to determine the compaction degree, and the opening angle of the
slurry discharge valve is synchronously adjusted according to the controlled deceleration gradient. This achieves physical centering of the skeleton before mold closing, constructs a dynamic centrifugal
closed loop based on dynamic feedback, quantifies the compaction benchmark, and smoothly releases pressure.