Built up welding technique of restoring roller for shape bar
A roll and process technology, applied in the field of profile roll surfacing welding repair process, can solve the problems of high manufacturing cost, long production cycle, and economic loss of metallurgical enterprises.
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[0005] The process steps of the present invention are rough turning before roll welding, flaw detection, preheating, surfacing transition layer, surfacing working layer, post-welding heat treatment, turning of finished roll, and flaw detection.
[0006] In the process of surfacing the working layer, intermediate heat treatment is carried out respectively.
[0007] 1. Roller roughing before welding
[0008] The purpose of rough turning before welding is to remove the fatigue layer and surface defects on the surface of the roll. The minimum turning depth is not less than 3mm, depending on the thickness of the fatigue layer. It is required to completely remove the fatigue layer. Some surface defects can be partially turned or polished. It is to clean up the defects.
[0009] 2. Flaw detection
[0010] Flaw detection inspection must be carried out after the rough turning of the roll. Magnetic particle flaw detection and ultrasonic flaw detection are used to check whether there a...
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