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918 results about "Stress relieving" patented technology

Stress relieving is a heat treatment process in which a metal is subjected to a constant temperature that is below the metal's critical temperature, followed by controlled cooling. Drawing, forming and machining induce stresses in materials.

Anticorrosion, wear-resistant plastic die steel 4Cr16Mo and its mirror large-die-block preparing and producing method

It is a new preparation and production method of corrosion-resistant and anti-abrasive plastic die steel 4Cr16Mo and its big mirror module. The characteristic is about its chemical composition. There are 0.33-0.43%C, 0.30-1.00%Mn, 0.30-1.00%Si, less than 0.045%S, less than 0.045%P, 14-18%Cr, 0.10-1.00%Ni, 0.80-1.50%Mo besides Fe. The method includes double refinement consisting of the primer smelting in electric furnace and vacuum handling outside the furnace and electroslag remelting, and necessary stress relieving annealing static ingot and electroslag ingot to refine electroslag ingot of component-uniform. After that, it uses hot machining forging technology and necessary stress relieving annealing of module to make the electroslag ingot into big module (thickness: 500mm, width:1200mm, length: 2500mm). At last, special heat-treat module modified treatment technology is used to bring out big highly corrosion-resistant and highly anti-abrasive plastic die steel module. This kind of module has stable quality and the nature reaching the standard(dirty component A<=2.0, B<=2.0, C thinness<=2.0, C thickness<=1.5, D<=2.0). To sum up, it has significant economic and social efficiency.
Owner:宝武特种冶金有限公司

Method and tooling for controlling deformation of nickel-based ageing-strengthening high-temperature alloy casing welding assembly

The invention relates to the technical field of welding, in particular to a method for controlling deformation of a nickel-based ageing-strengthening high-temperature alloy casing welding assembly, and a piece of technological equipment of the method. According to the method, the welding deformation is controlled by using rigid limit of materials with close linear expansion coefficients, a tooling structure that can meet rigid supporting requirements during welding as well as control and eliminate residual stress deformation during welding is adopted, after an inner ring and eight T-shaped supporting plate components form an eight-diagram structure, a heat treatment process at the temperature of 550 DEG C for eliminating stress is additionally performed so as to reduce residual stress between the inner ring and the roots of the supporting plates before electron beam welding; after all welding processes are completed, a vacuum solution treatment process at the temperature of 970 DEG C is additionally performed, and a double aging treatment process at the temperature of 720 DEG C and 620 DEG C is further additionally performed to completely eliminate residual internal stress after welding so as to achieve service performance. According to the invention, the problems that the conventional combustion engine can not control fatigue crack, and requirements on the reliability and the service life of the combustion engine can not be met are solved; by adopting the novel welding technology method and the technological equipment, the investment is small, the operation is simple and the engineering application is facilitated.
Owner:SHENYANG LIMING AERO-ENGINE GROUP CORPORATION

Manufacturing method of oriented silicon steel sheets for low-noise transformer

The invention discloses a manufacturing method of oriented silicon steel sheets for a low-noise transformer. Grooves in special shaped are formed in a single side or double sides of silicon steel sheets in a mark carving method; the bottom surfaces of the grooves are parallel to approximately parallel to the surfaces of the silicon steel sheets; the angle with the maximum absolute value in included angles between the single side or multiple sides of the inner walls of the groove and the normal plane is defined to be the included angle theta; the include angle theta is in a range of being greater than or equal to -60 degrees but smaller than 0 degree; the included angle theta of each side edge is identical or different; the normal plane refers to a plane vertical to the rolling direction of the silicon steel sheets. The mark carving processing mode is set before or after the decarburizing annealing, or is after the high-temperature annealing, or is after the insulation coating flattening annealing. Pulse laser beams with the single-pulse instantaneous peak value power density not lower than 2.0*10<6>W/mm<2> are used for processing on the surface of the silicon sheets; the laser injection total energy is between 0.002J/mm to 1.3J/mm. The oriented silicon steel sheets manufactured by the method have the advantages that the iron loss is low; after the stress relief annealing, the performance is not reduced; in addition, under the same manufacturing and test conditions, the noise level of the transformer is lowered.
Owner:BAOSHAN IRON & STEEL CO LTD

Laminated ceramic capacitor

A laminated ceramic capacitor has a high breakdown voltage and excellent withstand-voltage performance, and prevents cracks generated during firing even when the number of lamination layers constituted by ceramic layers and inner electrode layers is increased. The laminated ceramic capacitor includes capacitance forming layers in which ceramic dielectric layers and capacitance-forming inner electrode layers are laminated, and a stress relieving layer. The stress relieving layer is disposed between the capacitance forming layers. In the stress relieving layer, ceramic dielectric layers, dummy inner electrode layers (split electrodes) that do not contribute to the formation of electrostatic capacitance, and capacitance-formation-preventing inner electrode layers that prevent capacitance from being formed between the capacitance-forming inner electrode layers and the dummy inner electrode layers are laminated. The thickness of the stress relieving layer is in the range of about 100 μm to about 300 μm inclusive. The plane area of the dummy inner electrode layers is about 60% or more of that of the capacitance-forming inner electrode layers. The dummy inner electrode layers are undivided or are divided into two or three parts in a single layer. With this structure, stress caused by electrostriction is relieved.
Owner:MURATA MFG CO LTD

Preparation method of low-stress and high-purity semi-insulating SiC single crystal

The invention relates to a preparation method of a low-stress and high-purity semi-insulating SiC single crystal. The method includes the steps that synthesis of high-purity SiC powder is carried out, crystal growth is carried out with a physical vapor transport method, the concentration of shallow energy level impurities is reduced in the synthesis and crystal growth processes, a heat insulation material is subjected to high-temperature pretreatment, and boron impurities are prevented from being blended in; a silicon powder raw material and a carbon powder raw material are put into a graphite crucible with a coating for SiC synthesis; the obtained high-purity SiC powder is pretreated, seed crystals are fed, vacuumizing is carried out, high-purity argon or mixed gas of argon and hydrogen is introduced in to carry out crystal growth, then the temperature is rapidly lowered to enlarge point defects, and then the temperature is slowly lowered to the room temperature to eliminate stress. SiC crystal growth is carried out in an equilibrium state, so that the obtained crystal is small in stress, low in microtubule density and good in quality, and the resistivity on the area of the whole crystal is 108 ohm.cm or above. The method is small in preparation investment, high in safety and free of pollution.
Owner:SHANDONG UNIV

Assembly welding tool device and method commonly used for large curved surface end sockets of pressure containers

The invention relates to an assembly welding tool device and method commonly used for large curved surface end sockets of pressure containers. The assembly welding tool device comprises a supporting base plate, a ball screw, grouped rolling bearings, a movement air cylinder, external locating blocks, internal locating blocks, a manual rocker and a graduated scale, wherein the ball screw and an executive component drive most of the external locating blocks and most of the internal locating blocks to move along guide rails of the supporting base plate so as to carry out integrated locating clamping fixation on the curved surface end sockets. According to the assembly welding tool device and method commonly used for the large curved surface end sockets of the pressure containers, in the manufacturing process of the pressure containers, tool locating of the large end sockets can be achieved, welding deformation is prevented, the curved surface end sockets are placed on the assembly welding tool device to be clamped in an assembly locating mode, spot fixation is carried out on weld joints, and then welding operation is carried out on the internal weld joints and the external weld joints; after welding is accomplished, the curved surface end sockets are naturally cooled to have the normal temperature, postwelding is carried out on the curved surface end sockets, stress relieving is carried out on the curved surface end sockets, labor intensity of workers is reduced, the production and manufacturing cycle of products is shortened, and the production cost is reduced.
Owner:哈尔滨市黎明锅炉容器封头有限公司

Laminated ceramic capacitor

A laminated ceramic capacitor has a high breakdown voltage and excellent withstand-voltage performance, and prevents cracks generated during firing even when the number of lamination layers constituted by ceramic layers and inner electrode layers is increased. The laminated ceramic capacitor includes capacitance forming layers in which ceramic dielectric layers and capacitance-forming inner electrode layers are laminated, and a stress relieving layer. The stress relieving layer is disposed between the capacitance forming layers. In the stress relieving layer, ceramic dielectric layers, dummy inner electrode layers (split electrodes) that do not contribute to the formation of electrostatic capacitance, and capacitance-formation-preventing inner electrode layers that prevent capacitance from being formed between the capacitance-forming inner electrode layers and the dummy inner electrode layers are laminated. The thickness of the stress relieving layer is in the range of about 100 μm to about 300 μm inclusive. The plane area of the dummy inner electrode layers is about 60% or more of that of the capacitance-forming inner electrode layers. The dummy inner electrode layers are undivided or are divided into two or three parts in a single layer. With this structure, stress caused by electrostriction is relieved.
Owner:MURATA MFG CO LTD

Method for welding dissimilar material welded joint of composite plate

The invention provides a method for welding a dissimilar material welded joint of a composite plate, belongs to the field of dissimilar material welding of composite plates of pressure vessels, and aims to solve the problems that the corrosion resistance at the welded joint part is reduced, welding cracks easily occur in the joint face of a composite plate and the like. According to the technical scheme, the method mainly comprises the following steps: processing a groove, removing the clad layer and oil rust on the periphery of the groove until the periphery of the groove has metal luster; surfacing from the bottom of the groove, surfacing the insulating layer on the side of the composite plate, and performing stress relieving annealing thermal treatment on the composite plate; welding by adopting small-sized welding rods in a multi-layer and multi-pass welding manner; and performing butt welding on the composite plate and an austenitic stainless steel material, performing manual tungsten argon arc welding for the backing weld, filling the weld pass by adopting shielded metal arc welding, small-size, small thermal input, short arc quick welding and multi-layer multi-pass welding. The method can be used for welding a dissimilar material welded joint between a Cr-Mo low-alloy steel/carbon steel-austenitic stainless steel composite plate and austenitic stainless steel, has excellent welded joint quality, and can be used for overcoming the defect of the prior art.
Owner:青岛兰石重型机械设备有限公司
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