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7081 results about "Smelting" patented technology

Smelting is a process of applying heat to ore in order to extract a base metal. It is a form of extractive metallurgy. It is used to extract many metals from their ores, including silver, iron, copper, and other base metals. Smelting uses heat and a chemical reducing agent to decompose the ore, driving off other elements as gases or slag and leaving the metal base behind. The reducing agent is commonly a source of carbon, such as coke—or, in earlier times, charcoal.

Distributed real-time monitoring and early warning system for temperature field of smelting furnace

The invention discloses a distributed real-time monitoring and early warning system for a temperature field of a smelting furnace, and relates to the technical field of industrial process intelligent monitoring. The problems of accumulated measurement errors and non-stationary hotspot escape reconstruction hysteresis caused by static emissivity setting in an existing system are solved. Collecting multiband radiation intensity and voltage signals through time domain alignment of the multispectral sensor array and the thermocouple array; iterating emissivity parameters in real time by adopting a dynamic ash body spectrum ratio algorithm in combination with flue gas absorption characteristics; fusing non-contact and contact temperature measurement data based on weighted Kalman filtering and complementary filtering; constructing a space-time variable covariance function to carry out non-stationary Kriging interpolation; dynamically optimizing the local grid resolution by combining an adaptive grid module; the processing flow is accelerated through the parallel computing module; early warning is triggered based on abnormal probability judgment and is fed back to emissivity correction and grid optimization; according to the invention, the monitoring precision and real-time performance of the temperature field are obviously improved, and the risks of false alarm, missing alarm and equipment melting loss are effectively inhibited.
Owner:XICHUAN BEIJING JINYANG VANADIUM IND CO LTD

Intelligent control method and system for automatic batching of bottom blowing smelting furnace based on deep learning

The invention relates to the technical field of metallurgical raw material batching control, and discloses a bottom blowing smelting furnace automatic batching intelligent control method and system based on deep learning, and the method comprises the steps: achieving intelligent batching through multi-source data fusion, physical constraint modeling and dynamic optimization control; edge calculation is adopted to realize data space-time alignment and purification, and physical and economic mixed features are constructed; modeling a reaction path based on a graph neural network, and embedding conservation law constraint to synchronously predict key process parameters; and finally, in combination with gradient sensitivity analysis and reinforcement learning, constructing a differentiable optimization framework to realize multi-target dynamic ratio decision and real-time compensation control, and forming a perception-decision-execution closed loop. The system comprises a global sensing and data purification module, an intelligent decision-making and optimization batching module and a high-precision execution and closed-loop control module. According to the invention, the batching strategy is adaptively adjusted, and optimal resource allocation and maximum economic benefit are realized.
Owner:KUNMING UNIV OF SCI & TECH

Method for low-carbon environment-friendly production of 3104 alloy blank with high secondary aluminum ratio

The invention belongs to the technical field of aluminum alloy production, and particularly discloses a low-carbon environment-friendly method for producing a 3104 alloy blank with a high secondary aluminum proportion, which comprises the procedures of smelting, melt purification, online degassing filtration, continuous casting and triple continuous rolling, and is characterized in that alloy components are optimized, secondary aluminum waste is used in a large proportion, the Fe content is increased, and the production cost is reduced. Iron and elements such as manganese in the aluminum alloy form intermetallic compounds, the intermetallic compounds can serve as heterogeneous nucleation, obviously refine alloy grains during casting and increase Fe content, the performance of the 3104 alloy blank is improved, meanwhile, aluminum is replaced with iron, the main material cost can be reduced, in addition, due to the fact that the rolling temperature of an inlet of each rack is high, and meanwhile the finish rolling temperature is also high, the service life of the 3104 alloy blank is prolonged. The self-tempering effect is achieved, internal dislocation of materials is eliminated, the blank edge cracking condition is improved, strip breakage caused by the edge cracking problem in the subsequent rolling process is avoided, safe production is guaranteed, the main material cost is reduced, meanwhile, the blank performance is improved, the 3104 alloy blank is efficiently produced in a high-quality mode, and the purposes of low carbon and environment protection are achieved.
Owner:LUOYANG LONGDING ALUMINUM

Method for monitoring trace arsenic in smelting wastewater in real time based on electrochemical sensing array

The invention discloses a smelting wastewater trace arsenic real-time monitoring method based on an electrochemical sensing array, and relates to the technical field of electrochemical detection.The method comprises the steps that bypass sample flow is established through a peristaltic pump and pre-filtered, and stable sample flow is obtained; the sample flow is divided into a first passage and a second passage, and a form distinguishing sample flow is obtained after oxidation setting and medium equalization; performing short-time adsorption equilibrium to obtain an interface state parameter set, executing multi-segment coded deposition control based on the parameter set, and collecting a dissolution current curve; a dissolution signal set is obtained by applying single-frequency perturbation signals, characteristic peak parameters are extracted and subjected to correlation calculation with a multi-section response matrix, the total arsenic concentration and the pentavalent arsenic concentration are calculated through a weighted inversion algorithm, and a confidence interval is obtained; and calculating the concentration of the trivalent arsenic and determining an uncertainty range according to the two. According to the method, the quality judgment result is linked with the dynamic adjustment of the sampling flow, the potential amplitude and the deposition duration, so that the self-adaptive optimization control of the detection process is realized.
Owner:XIANGNAN UNIV

Preparation method of precise seamless steel tube for drill rod of rotary drilling rig

The invention discloses a preparation method of a precise seamless steel tube for a drill rod of a rotary drilling rig, and relates to the field of steel tubes. Comprising the following steps that raw materials are prepared and smelted, molten iron or high-purity waste steel with low phosphorus content, low sulfur content and low gas content is selected as a main raw material, and then the main raw material is subjected to external refining, component fine adjustment and continuous casting and blank treatment; hot piercing is carried out, specifically, the continuous casting round billet is loaded into an annular heating furnace, a multi-section heating system is adopted for heating, and then hot piercing treatment is carried out in a two-roller skew rolling piercing machine; hot rolling extension is conducted, specifically, the perforated tubular billet is rapidly fed into an online heating furnace, and then rolling is conducted on a multi-rack retained core rod or full-floating core rod continuous pipe rolling machine; and sizing / reducing, and rapidly heating. The steel pipe has rigidity, strength and humanity, the fatigue life of the steel pipe is prolonged, meanwhile, the surface smoothness of an inner hole is high, the dimensional tolerance of the inner diameter and the outer diameter is accurate, the wall thickness uniformity is high, the straightness is good, and in addition, the steel pipe also has high internal cleanliness and good wear resistance.
Owner:JIANGSU HENGXING JINQIAO SPECIAL VEHICLE CO LTD

Low-temperature corrosion-resistant steel for high-cold frozen soil environment and preparation method of low-temperature corrosion-resistant steel

The invention relates to the technical field of steel smelting, and provides low-temperature corrosion-resistant steel for a high-cold frozen soil environment and a preparation method of the low-temperature corrosion-resistant steel. The invention relates to low-temperature corrosion-resistant steel for a high and cold frozen soil environment, which is prepared from the following components in percentage by mass: 0.04 to 0.06 percent of C, 0.15 to 0.40 percent of Si, 0.80 to 1.20 percent of Mn, less than or equal to 0.025 percent of P, less than or equal to 0.010 percent of S, 0.30 to 0.60 percent of Cr, less than or equal to 0.50 percent of Ni, 0.20 to 0.50 percent of Cu, 0.010 to 0.030 percent of Nb, 0.010 to 0.030 percent of Ti, 0.0010 to 0.015 percent of La, 0.0020 to 0.020 percent of Ce and the balance of Fe and inevitable impurity elements. Wherein the proportional relation of Nb, Ti, La and Ce is (Nb + Ti) / (La + Ce), and the value of the (Nb + Ti) / (La + Ce) is 1.5-9. Through the technical scheme, the problem of poor low-temperature toughness of steel in related technologies is solved.
Owner:秦皇岛佰工钢铁有限公司

Flue gas energy-saving treatment device for electric melting furnace

The utility model discloses an energy-saving flue gas treatment device for an electric melting furnace, and relates to the technical field of flue gas treatment of electric melting furnaces. The device comprises a base and further comprises a purification box arranged on one side of the top of the base, a heat exchange box is arranged on the other side of the top of the base, a smoke inlet flue is connected to one side of the top of the heat exchange box in an inserted mode, and a liquid level meter is arranged at the front end of the heat exchange box. The spraying dust-settling assembly is arranged on the other side of the purifying box, water in the purifying box is pumped out through the pump machine during use, impurities in the filter cover are used for filtering, the situation that the impurities are sucked into the pump machine and attached to an impeller for a long time, and normal operation of the pump machine is affected is avoided, the impurities are conveyed into the annular spraying pipe through the conveying pipe, and the water purifying efficiency is improved. And then the flue gas which is fused with the water body and absorbs impurities is further absorbed and subjected to dust falling treatment under spraying of the spraying opening, so that the flue gas treatment effect of the device by utilizing a liquid absorption method is further improved, and the practicability is high.
Owner:LUOYANG HONGXIANG HIGH-TECH MATERIALS CO LTD

15Ni steel for ultralow-temperature liquid hydrogen storage tank and preparation method of 15Ni steel

The invention discloses 15Ni steel for an ultralow-temperature liquid hydrogen storage tank and a preparation method of the 15Ni steel, and belongs to the technical field of metallurgy. The 15Ni steel comprises the following chemical components in percentage by mass: 0.02%-0.07% of C, 0.10%-0.30% of Si, 0.20%-0.80% of Mn, 0.15%-0.30% of Mo, 0.020%-0.050% of Al, 12.5%-15.5% of Ni, 0.0015%-0.0060% of N, less than or equal to 0.008% of P, less than or equal to 0.002% of S, less than or equal to 0.020% of Nb, less than or equal to 0.080% of V, less than or equal to 0.020% of Ti and the balance of Fe and inevitable impurities. The preparation method comprises the procedures of smelting, continuous casting, heating, rolling and heat treatment. The steel plate produced by the invention has excellent ultralow temperature (-269 DEG C) impact toughness, effectively solves the problems of brittle phase martensite precipitation and low strength of stainless steel at a low temperature of-196 DEG C, can replace stainless steel to be widely used for manufacturing large ultralow temperature liquid hydrogen storage tanks, and has wide application prospects.
Owner:WUYANG IRON & STEEL

A sulfur-tolerant gaseous arsenic adsorption material, a preparation method and application thereof

The present application belongs to the technical field of gaseous arsenic adsorption, and particularly relates to a sulfur-tolerant gaseous arsenic adsorption material, a preparation method and application thereof. Manganese oxide and an iron source are mixed and placed in a ball mill jar, then the ball mill jar is sealed, argon is filled into the jar, and the iron-modified manganese oxide adsorption material is obtained by ball milling. The addition of iron improves the sulfur tolerance of manganese oxide, so that the adsorbent still has high gaseous arsenic adsorption capacity under high-concentration SO2 conditions, and is suitable for the removal of gaseous arsenic in typical high-SO2 flue gas, i.e. non-ferrous smelting flue gas. The preparation method is simple, the cost is low, the gaseous arsenic adsorption capacity is large, and the present application has a wide application prospect.
Owner:CENT SOUTH UNIV

Non-ferrous metal metallurgy multi-source flue gas efficient mixing and intelligent regulation and control method and system

The invention relates to the technical field of non-ferrous metal smelting flue gas treatment and resource utilization, and discloses a non-ferrous metal smelting multi-source flue gas efficient mixing and intelligent regulation and control method and system.The method comprises the steps that flue gas from different kilns enters a main flue through a multi-source flue gas branch regulation and control unit, and through rotational flow momentum, the multi-source flue gas enters the main flue; the basic consistency of each source flue gas structure is achieved; carrying out real-time evaluation on the mixed smoke on a key section; the multi-point sensor array continuously measures data and calculates a uniformity index to realize instant identification of flow field uniformity, time stability and local anomaly; based on measurement data, the intelligent control and operation optimization unit solves a comprehensive performance function in real time on a DCS / PLC platform. The system comprises a plurality of flue gas outlets, a top-blown furnace discharge outlet, a multi-source flue gas branch regulation and control unit and an annularly-collected flue gas total outlet. According to the method, the influence of inlet disturbance on the mixing quality is regulated and reduced from the source.
Owner:KUNMING UNIV OF SCI & TECH

Titanium alloy component preparation method and device and diversion pipe radius confirmation method

The invention relates to a titanium alloy component preparation method and device and a flow guide pipe radius confirmation method, and relates to the technical field of negative pressure suction casting. The titanium alloy component preparation method comprises the steps that raw materials are smelted in stages based on the preset smelting power P1 of the raw materials till the heating temperature reaches the preset pouring temperature T, carrying out heat preservation on the smelted raw materials; based on the smelting power P2 of the blocking piece, the blocking piece is smelted in a staged mode till the blocking piece is completely smelted within a preset time period; and negative pressure is applied to a mold, and negative pressure mold filling is conducted on the mold through the molten blocking piece material and the molten raw materials. By adopting the technical scheme, the technical problems of long mold filling time and serious heat loss existing in an existing casting mode of combining smelting and crucible tilting weighting can be solved.
Owner:BEIJING INST OF TECH TANGSHAN RES INST

Vacuum negative pressure vibration auxiliary precision casting forming method

The invention discloses a vacuum negative pressure vibration assisted precision casting forming method. The method comprises the steps of model preparation, sand box and dry sand pretreatment, layered vibration sand filling, film covering vacuumizing, molten metal smelting and purification treatment, negative pressure vibration pouring, pressure maintaining solidification, segmented temperature control and pressure relief box opening and multi-stage cleaning aftertreatment. The core of the method is that mechanical vibration and a vacuum negative pressure technology are deeply coordinated and penetrate through the whole process of modeling, pouring and solidification, and meanwhile, a series of fine control means such as dry sand accurate pretreatment, molten metal rotary blowing degassing and instantaneous inoculation, stepped negative pressure control, temperature-related segmented pressure relief and two-stage shot blasting cleaning are matched; through dynamic cooperation of vibration and negative pressure, the sand mold compaction uniformity, the molten metal mold filling capacity and the solidification feeding effect are remarkably improved, the casting defects of air holes, shrinkage porosity, insufficient pouring and the like are effectively reduced, and the internal density, the size precision and the surface quality of a casting can be remarkably improved.
Owner:GUANGDONG FENGWEI INTELLIGENT TECH CO LTD

Steel ladle air brick cleaning device

The utility model relates to the technical field of steel smelting, in particular to a steel ladle air brick cleaning device which comprises an air supply mechanism, a conveying mechanism, an air blowing mechanism, an adjusting mechanism and a display mechanism, the display mechanism is fixedly connected with the conveying mechanism, the air blowing mechanism is fixedly connected with the conveying mechanism, and the conveying mechanism is fixedly connected with the air supply mechanism. The adjusting mechanism comprises an adjusting seat, an adjusting ring, a vertical rod and an adjusting inner cylinder, the adjusting inner cylinder can change the conveying direction of gas in the conveying mechanism under the rotation of the adjusting ring, so that the conveying conditions of different gases in the same pipeline are realized, the design is simple to operate, and the problems that oxygen and nitrogen need to be separately conveyed and blown by working personnel, and the working efficiency is low are solved. The connecting pipelines are more, and the use is more inconvenient.
Owner:YINGKOU STONE HIGH TEMPERATURE NEW MATERIALS TECH CO LTD

Steel wire rod for 2000MPa-grade prestressed steel with large specification of 15mm and preparation method of steel wire rod

The invention discloses a wire rod for 2000MPa-level prestressed steel with the large specification of 15mm and a preparation method of the wire rod, and belongs to the technical field of metal material preparation and metal pressure processing. The invention aims to develop a 15mm large-specification high-performance prestressed steel wire rod with a novel component system and a matched production process thereof, the tensile strength of the wire rod is greater than or equal to 1200MPa, and the percentage reduction of area (after aging) is greater than or equal to 30%; the product can be used as a large-specification high-strength high-speed rail plate prestressed steel wire and a 1960-2000MPa-grade high-performance prestressed steel wire and a steel strand. According to the method, the technological process of molten iron pretreatment, converter smelting, LF refining, RH refining, square billet continuous casting, casting billet slow cooling pit slow cooling, casting billet heating, high-pressure water descaling, controlled rolling and controlled cooling and PF line heat preservation channel slow cooling and a complete and controllable production process system are adopted; and the harsh requirements of large-size high-performance prestressed materials of modern important projects on the performance of the wire rod are met.
Owner:BENGANG STEEL PLATES CO LTD +1

Weldable high-temperature corrosion-resistant nickel-based alloy and preparation process thereof

The invention relates to the technical field of alloys, in particular to a weldable high-temperature corrosion-resistant nickel-based alloy and a preparation process thereof. The nickel-based alloy comprises Cr, Mo, W, Ti, Al, Nb, Co, B, Zr, La, C, Si, Mn, P, S and the balance Ni and inevitable impurities. The element content meets the following conditions: Al + 0.5 Ti + 0.3 Nb is greater than or equal to 3.35 wt.% and less than or equal to 3.8 wt.%, the volume fraction of the gamma'phase is correspondingly 28-34%, and the electron vacancy number Nv is less than 2.6. According to the preparation process, VIM and PESR duplex smelting, multi-pass forging, solid solution rapid cooling and aging heat treatment are adopted, and the welding process is optimized in a matched mode. The alloy has excellent welding performance while maintaining excellent high-temperature strength and corrosion resistance, and is particularly suitable for high-temperature parts needing to be welded in the fields of aerospace, energy, chemical industry and the like.
Owner:丹阳剑锋新材料有限公司

Intelligent smelting furnace for titanium alloy heating

The invention belongs to the technical field of smelting furnace intelligent control, and particularly relates to an intelligent smelting furnace for titanium alloy heating, which comprises a data acquisition module, an arc stability judgment module, a position adjustment control module and a feedback adjustment module. And the voltage and current variation coefficient weight design is dynamically adjusted based on the electrode consumption height, the change of the current fluctuation sensitivity after electrode consumption is adapted, real-time accurate quantitative evaluation of the arc stability is realized, the abnormal state of the consumable electrode can be timely and accurately identified, and through the morphological characteristics of the molten pool and the arc deviation characteristics, the arc quality is improved. According to the method, an adjustment vector containing height and transverse displacement is generated, the smelting defects such as molten pool writhing, local overheating and component segregation caused by insufficient adjustment pertinence are avoided, finally, weight distribution and adjustment coefficients are dynamically optimized through a feedback mechanism, and the electric arc stability control and adjustment accuracy is remarkably improved.
Owner:BAOJI TOPUDA TITANIUM IND CO LTD

Preparation process optimization method of zirconium alloy material with high fretting wear resistance

PendingCN121555817AFrettingMachining deformation
The invention relates to a preparation process optimization method of a zirconium alloy material with high fretting wear resistance, which comprises the following steps: setting a chemical component optimization range of a zirconium alloy, including specific proportions of tin, iron, niobium, chromium and oxygen elements; establishing a computer simulation model, and predicting the wear volume, tribological stability and microstructure evolution of the material under the fretting wear condition; then, a complete optimization scheme is output based on the model optimization homogenization treatment temperature interval, the hot working deformation range, the cold working cumulative deformation degree and the annealing system; and finally, a preparation process sequence including smelting, homogenization treatment, hot working deformation, cold working deformation and final heat treatment is implemented, the zirconium alloy material with the equiaxed grain structure is prepared, and the wear resistance of the zirconium alloy material is verified through an experimental fretting wear performance test. Compared with the prior art, the method has the advantages that through systematic component design and process parameter simulation optimization, the material performance is remarkably improved, and the application reliability is enhanced.
Owner:SHANGHAI JIAOTONG UNIV

High-strength and high-toughness medium manganese steel and preparation method thereof

The invention relates to the technical field of medium manganese steel, in particular to high-strength and high-toughness medium manganese steel and a preparation method thereof.The preparation method is characterized by comprising the steps that S1, smelting is conducted through an electric furnace according to the chemical component ratio of the medium manganese steel, then refining is conducted through a ladle refining furnace, then vacuum degassing treatment is conducted through a vacuum circulation degassing method, and then continuous casting is conducted to form a plate blank with the thickness being 200-300 mm; s2, the plate blank is heated to 1150-1250 DEG C in a walking beam furnace, heat preservation is conducted for 2-4 hours, and then a controlled rolling technology is adopted to machine the plate blank into a steel plate within the range of 4-20 mm; s3, after rolling is completed, the steel plate is treated through a composite cooling technology of ultra-fast cooling and laminar cooling; s4, the cooled steel plate is heated to 750-850 DEG C, heat preservation is conducted for 10-60 minutes, and a ferrite and austenite double-phase structure is formed; the comprehensive performance is greatly improved, and excellent strength, plasticity, low-temperature toughness and welding adaptability are shown.
Owner:SHANDONG UNIV OF SCI & TECH

Preparation method of hot galvanizing layer of hot-rolled high-strength steel plate with high corrosion resistance

The invention relates to the technical field of metal material surface treatment, in particular to a preparation method of a hot galvanizing layer of a hot-rolled high-strength steel plate with high corrosion resistance. Firstly, a hot-rolled steel plate is formed after smelting, continuous casting and hot rolling; secondly, the corrosion-resistant hot-rolled high-strength steel plate is subjected to oil removal through alcohol and then put into a heat treatment furnace into which shielding gas can be introduced for hydrogen reduction; then, the corrosion-resistant hot-rolled high-strength steel plate subjected to hydrogen reduction is placed in a plating assistant agent to be soaked; then, the corrosion-resistant hot-rolled high-strength steel plate soaked with the plating assistant is soaked in a Zn-Al-Mg alloy plating solution for hot dipping; and finally, the hot-rolled high-strength steel galvanized plate obtained after hot dipping is taken out of the plating solution in the high-purity Ar protective atmosphere, and the hot-rolled high-strength steel galvanized plate is placed in a protective cover full of the high-purity Ar protective atmosphere to be naturally cooled to the room temperature. The corrosion resistance of the Zn-Al-Mg alloy coating on the surface of the hot-rolled steel plate can be effectively improved, and meanwhile, compared with other hot galvanizing technologies, the corrosion resistance is higher.
Owner:SHENYANG UNIV

High-toughness, ultra-pure and large-quenching-depth 40CrNiMoRE rare earth special steel for large ring piece and preparation method of 40CrNiMoRE rare earth special steel

The invention relates to the field of ferrous metallurgy and forge piece manufacturing, in particular to high-toughness, ultra-pure and large-quenching-depth 40CrNiMoRE rare earth special steel for a large ring piece and a preparation method of the high-toughness, ultra-pure and large-quenching-depth 40CrNiMoRE rare earth special steel. The invention relates to a high-temperature-resistant steel material, which comprises the following chemical components in percentage by weight: 0.3 to 0.5 percent of C, 0.1 to 0.5 percent of Si, 0.4 to 0.8 percent of Mn, 0.5 to 1.5 percent of Cr, 0.5 to 1.5 percent of Ni, 0.1 to 0.5 percent of Mo, 0.05 to 0.30 percent of V, 0.0005 to 0.0030 percent of B, 0.005 to 0.030 percent of RE and the balance of Fe and inevitable impurities. Through V, B and RE comprehensive microalloying, molten steel purification, inclusion modification and grain refinement, the hardenability is improved, and the surface quenching layer depth, hardness uniformity and impact toughness are ensured. And moreover, the high-toughness, ultra-pure and large-quenching-depth large ring piece is obtained through preparation technologies such as pure smelting, airtight protection pouring and uniform deformation, and the technical problems that an existing large ring piece is low in purity, poor in toughness, insufficient in hardenability, cracked in surface quenching and the like can be effectively solved.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI

High-performance non-quenched and tempered steel bar for fan shaft and manufacturing method of high-performance non-quenched and tempered steel bar

The invention relates to a high-performance non-quenched and tempered steel bar for a fan shaft and a manufacturing method of the high-performance non-quenched and tempered steel bar, and belongs to the field of iron-based alloys. The steel comprises the following chemical components in percentage by weight: 0.37 to 0.43 percent of C, 0.30 to 0.60 percent of Si, 1.20 to 1.70 percent of Mn, less than or equal to 0.025 percent of P, 0.030 to 0.070 percent of S, less than or equal to 0.50 percent of Cr, 0.10 to 0.30 percent of Ni, less than or equal to 0.30 percent of Mo, less than or equal to 0.30 percent of Cu, 0.010 to 0.030 percent of Al, 0.005 to 0.025 percent of Ti, 0.05 to 0.15 percent of V, 0.0100 to 0.0200 percent of N, less than or equal to 0.0002 percent of H, less than or equal to 0.0015 percent of O and the balance of Fe and inevitable impurity elements. The manufacturing process comprises the steps of converter / electric furnace smelting, LF furnace refining, RH / VD furnace vacuum degassing, continuous casting, casting blank reheating, cogging rolling, flame cleaning, intermediate blank finishing, intermediate blank heating, bar rolling, cooling and stress relief tempering. The total cross-section structure of the bar is a ferrite and pearlite structure. The bending degree per meter is smaller than or equal to 0.5 mm, the surface defect depth is smaller than or equal to 0.10 mm, and the internal quality meets the A-level requirement of the GB / T4162 standard.
Owner:JIANGYIN XINGCHENG SPECIAL STEEL WORKS CO LTD

Al-Mg-Zn aluminum alloy plate with excellent strength and plasticity and lightweight characteristics, preparation method and application

The invention discloses an Al-Mg-Zn aluminum alloy plate with excellent strong plasticity and light weight characteristics as well as a preparation method and application of the Al-Mg-Zn aluminum alloy plate. The alloy comprises the following components in percentage by mass: 5.0%-5.5% of Mg, 1.5%-2.0% of Zn, 0.4%-0.5% of Mn, 0.1%-0.3% of Cu, 0.15%-0.25% of Sc, 0.1%-0.15% of Zr, 0.05%-0.15% of Ag, less than or equal to 0.1% of impurities and the balance of Al. The density is not more than 2.63 g / cm < 3 >, the tensile strength is not less than 470 MPa, and the ductility is not less than 23%. The preparation method comprises the steps of high-purity raw material smelting and casting, two-stage homogenization, hot rolling, intermediate annealing, cold rolling, solid solution treatment and single-stage aging. Wherein the total pressing amount of hot rolling is 80-85%, the total pressing amount of cold rolling is 20-35%, and the single-stage aging time is 120-140 DEG C * 16-24 h. The microstructure of the alloy is characterized in that the average size of dispersed AlSc particles is smaller than or equal to 100 nm, the area fraction of deformed grains is larger than or equal to 70%, the average size of nanometer beta-AlMg and T-Mg (Al, Zn) composite precipitated phases is smaller than or equal to 20 nm, the number density is larger than or equal to 1 * 10 < m >, the area fraction of micron-order second phases is smaller than or equal to 0.5%, and the alloy is only formed by impurity Fe. According to the method, the traditional two-stage aging process is simplified, low density, high strength and high plasticity are synchronously improved, and the method is suitable for large-scale industrial application.
Owner:CENT SOUTH UNIV

A method for producing a large-wall-thickness pipeline steel with improved carbon dioxide corrosion resistance and toughness

The present application relates to the technical field of metallurgy, and particularly relates to a production method of a large-wall-thickness pipeline steel with improved carbon dioxide corrosion resistance and strength and toughness, and specific measures include: (1) controlling the bottom blowing mode and end point requirement in the converter process; (2) controlling the tapping time and replacing the tapping hole opportunity in the tapping process; (3) feeding the CAS aluminum wire and controlling the CAS argon blowing time; (4) controlling the top slag addition amount, heating time and outgoing mode in the LF refining process; (5) controlling the wire feeding parameters, soft blowing time and outgoing requirement of RH in the RH refining process; (6) controlling the precision requirement, casting speed fluctuation and crystallizer liquid level fluctuation of the continuous casting equipment in the continuous casting process to obtain the casting blank. Through controlling the parameters of each process in the smelting and rolling process, the present application realizes the whole-process steel cleanliness control and ladle grain refinement, and further improves the strength, low-temperature toughness, HIC resistance and carbon dioxide corrosion resistance of the large-wall-thickness pipeline steel.
Owner:SD STEEL RIZHAO CO LTD

Corrosion-fatigue-resistant ultrahigh-strength marine steel and preparation method thereof

The invention provides corrosion-fatigue-resistant ultrahigh-strength maritime work steel and a preparation method thereof, and relates to the technical field of maritime work steel manufacturing. The maritime work steel comprises the following components in percentage by mass: 0.04 to 0.07 percent of C, 0.20 to 0.26 percent of Si, 1.45 to 1.60 percent of Mn, less than or equal to 0.01 percent of P, less than or equal to 0.015 percent of S, 1.44 to 1.52 percent of Cr, 1.44 to 1.52 percent of Ni, 0.88 to 0.96 percent of Cu, 0.08 to 0.12 percent of Nb, 0.08 to 0.12 percent of Sb and the balance of Fe and inevitable impurities. The corrosion-fatigue-resistant ultrahigh-strength maritime work steel is prepared through raw material smelting and casting, austenitizing heat treatment, multi-pass hot rolling and cooling and temperature control. The corrosion resistance, the fatigue resistance and the corrosion fatigue resistance of the ultrahigh-strength maritime work steel are remarkably improved while the mechanical property of the ultrahigh-strength maritime work steel is improved, and the ultrahigh-strength maritime work steel has great significance in guaranteeing safe and stable operation of ocean engineering.
Owner:UNIV OF SCI & TECH BEIJING

Dry ramming material for intermediate frequency furnace and preparation method of dry ramming material

PendingCN120903922AAluminateCarbide silicon
The invention relates to the field of refractory materials, in particular to a dry ramming mass for an intermediate frequency furnace and a preparation method thereof.The dry ramming mass is prepared from, by weight, 45-55 parts of fused corundum, 8-12 parts of fused magnesia, 15-20 parts of tabular corundum, 3-5 parts of fused spinel, 3-4 parts of activated aluminum oxide, 1-2 parts of silicon carbide, 1-2 parts of silica sol and 0.5-1 part of boric acid. 3.5-4.5 parts of a binding agent and 3-5 parts of an anti-penetrating agent; wherein the anti-penetrating agent is chromium oxide coated nickel aluminate microspheres. The invention solves the two major problems of easy penetration and thermal shock peeling of the traditional furnace lining, is especially suitable for harsh smelting environments of high manganese steel, stainless steel and the like, and has long service life and convenience in construction.
Owner:JIANGSU JIANGNENG NEW MATERIAL TECH

Anti-gravity casting device and process for metal-based composite foam material

PendingCN120861783ACruciblePipe
The invention provides an anti-gravity casting device and technology for a metal-based composite foam material, the anti-gravity casting device comprises a casting forming system, a melt liquid lifting system and a metal smelting system, the casting forming system comprises an upper furnace chamber, a mold is arranged in the upper furnace chamber, a ceramic hollow ball is arranged in the mold, and the melt liquid lifting system comprises a liquid lifting pipe and a lifting device; the metal smelting system comprises a crucible and a lower furnace chamber, molten metal is arranged in the crucible, the mold and the crucible are communicated through the liquid rising pipe, and the lifting device is connected with the upper furnace chamber and the lower furnace chamber. And the molten metal overcomes the gravity of the molten metal and permeates into the ceramic hollow ball stack from bottom to top, and the metal-based composite foam material with the hollow ball reinforced particles evenly distributed is obtained. According to the casting method, most of residual gas in gaps of the hollow balls can be removed, defects in castings are reduced, and the mechanical property of the composite foam can be improved.
Owner:SHENYANG SHENGKE RHENITE NEW MATERIALS CO LTD

Process for separating precious metal from copper-nickel smelting waste

The invention relates to the technical field of precious metal recovery, in particular to a process for separating precious metal from copper-nickel smelting waste, which comprises the following steps: crushing and grading the waste, adding a sulfuric acid solution containing etidronic acid, leaching, and washing, drying and crushing filter residues to obtain a pretreated material; mixing the pretreated material with a sodium peroxide-sodium carbonate composite flux, roasting, leaching with water, and filtering to obtain a filter residue B; adding a leaching agent containing hydrochloric acid, sodium chlorate and 1, 2-cyclohexanediamine tetraacetic acid into the filter residue B according to the ratio of 1: 3-1: 5, and filtering to obtain filtrate C and filter residue C; adjusting the pH value of the filtrate C to 1.5-2.5, adding an ethanol solution of sodium N, N-diethyldithiocarbamate, precipitating, washing and calcining to obtain sponge palladium; adding ammonium chloride into the filtrate D, precipitating and calcining to obtain sponge platinum; and leaching the filter residue C by using a hydrochloric acid-chloroauric acid mixed solution containing diphenylthiourea, and replacing and calcining zinc powder to obtain crude gold. According to the process, the leaching rates of platinum, palladium and gold and the product purity are greatly improved; flux and reagent systems are optimized, consumption and energy consumption are reduced, waste liquid treatment is matched for up-to-standard discharge, and efficient resource recovery and environment-friendly cooperation are achieved.
Owner:CHENZHOU BAIYI ADVANCED ECO-FRIENDLY MATERIALS CO LTD

Slagging-off slag body collecting device

The utility model belongs to the technical field of aluminum processing, and discloses a drossing slag body collecting device which comprises a fixed frame fixed at the upper end of a smelting furnace, the lower end of the fixing frame is provided with a rotating block located in the smelting furnace and coaxial with the smelting furnace. A plurality of vertically-placed first battens are fixed to the circumferential wall of the rotating block and annularly and evenly distributed around the central axis of the rotating block, second battens are fixed to the lower ends of one side faces of the first battens, and the second battens are obliquely and upwards placed from the side close to the first battens to the side away from the first battens. The uppermost end of the second batten is lower than the uppermost end of the first batten, one end of the first batten and one end of the second batten are attached to the peripheral wall of the rotating block, and the ends, away from the rotating block, of the first batten and the second batten are attached to the peripheral wall of the inner side of the smelting furnace. Floating waste residues on the liquid surface can be quickly gathered, the gathered waste residues are automatically discharged out of the liquid surface to be collected, and the working efficiency of slagging-off and residue collection is improved.
Owner:GAOZHOU ZHONGLIHENG METAL IND CO LTD