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1391 results about "Continuous rolling" patented technology

8.8-grade large-specification cold heading steel wire rod with excellent hardenability and production method thereof

The invention discloses a 8.8-grade large-specification cold heading steel wire rod with excellent hardenability and a production method thereof, and belongs to the technical field of steel products. The steel wire rod is prepared from the following chemical components in percentage by mass: 0.35 percent to 0.39 percent of C, less than or equal to 0.10 percent of Si, 0.60 percent to 0.85 percent of Mn, 0.20 percent to 0.40 percent of Cr, 0.15 percent to 0.25 percent of Mo, 0.05 percent to 0.10 percent of Ni, 0.020 percent to 0.040 percent of Al, 0.0040 percent to 0.0080 percent of Ca, 0.0010 percent to 0.0030 percent of Ce, less than or equal to 0.0050 percent of N and the balance of Fe and inevitable impurities. The process route comprises the steps of molten iron pretreatment, converter smelting, LF refining, continuous casting, continuous rolling, billet cleaning, heating, rolling and controlled cooling. The produced # imgabs0 cold heading steel wire rod is good in cold heading performance, the hardness of the cross section of the wire rod is larger than 45 HRC after quenching, and the cold heading steel wire rod can be used for producing 8.8-grade high-strength bolts, nuts, screws and other hexagonal flange standard parts.
Owner:ANGANG STEEL CO LTD

High-frequency vibration rolling method, system and equipment for multi-pass copper rod continuous rolling

The invention relates to the technical field of copper rod production, in particular to a high-frequency vibration rolling method, system and equipment for multi-pass continuous rolling of a copper rod, and the method comprises the following steps: acquiring an expected index of the copper rod, establishing a rolling process flow according to the expected index of the copper rod, and distributing continuous rolling passes according to the rolling process flow; calculating and setting corresponding high-frequency vibration frequency and rolling force for each continuous rolling pass; performing hardness detection on the production result of each continuous rolling pass, and calculating the physical structure and performance of the copper rod in the production process according to the hardness detection result; and the high-frequency vibration frequency and the rolling force are fed back and corrected for the fixed continuous rolling pass based on the expected indexes of the copper rod according to the physical structure and the performance of the copper rod. According to the invention, the problems of unstable surface quality, non-uniform crystal grains, energy waste and the like in the traditional copper rod production are effectively solved.
Owner:CHANGZHOU TONGTAI HIGH CONDUCTIVITY NEW MATERIALS CO LTD

Method for producing high-stability 3102 alloy air conditioner foil in short process

The invention relates to the technical field of aluminum foil processing, in particular to a method for producing high-stability 3102 alloy air-conditioning foil in a short process, which comprises the following steps of: smelting, continuously casting and continuously rolling an aluminum alloy raw material to obtain a strip, directly trimming the strip, rolling the strip on a cold rolling unit, preparing a cold-rolled coil with the thickness of 0.15-0.2 mm after three-pass rolling, rolling the cold-rolled coil by an aluminum foil rolling mill, and rolling the cold-rolled coil by an aluminum foil rolling mill to obtain the high-stability 3102 alloy air-conditioning foil. The tensile strength of the aluminum foil finished product is 135-139 Mpa, the ductility is larger than or equal to 19%, and the cupping is larger than or equal to 5.9 mm. The aluminum foil finished product is suitable in tensile strength, small in fluctuation range, higher in ductility and cupping value, capable of better meeting the use requirements of air conditioner foil, capable of guaranteeing the product quality and meanwhile capable of improving the product quality. According to the method, the production process is greatly shortened, the production cost is reduced, and the production efficiency is improved.
Owner:LUOYANG LONGDING ALUMINUM

Method for producing 1235 alloy cable aluminum foil by using continuous casting and rolling blank

The invention belongs to the technical field of aluminum processing, and particularly discloses a method for producing a 1235 alloy cable aluminum foil by using a continuous casting and rolling blank, which comprises the following steps of: rolling the blank by a three-stand continuous rolling mill without cooling and surface milling, performing cold rolling, trimming and intermediate annealing, and performing multi-pass rolling by an aluminum foil rolling mill until the thickness of a finished product is reached, thereby obtaining the 1235 alloy cable aluminum foil. The processing flow is shortened, the metal manufacturing time is shortened, the energy consumption is reduced, after the aluminum foil finished product produced by the continuous casting and rolling blank is annealed, the mechanical property can be stably controlled within the tensile strength of 70-90 MPa, the performance of the finished product is more stable than that of a material produced by a cast rolling method, and the grain structure of the finished product is finer and more uniform than that of the material produced by the cast rolling method.
Owner:LUOYANG LONGDING ALUMINUM

Intelligent fault diagnosis system for high-speed continuous rolling cold pilger mill based on Internet of Things

The invention belongs to the technical field of industrial equipment fault diagnosis, and discloses an intelligent fault diagnosis system for an Internet of Things high-speed continuous rolling cold pilger mill, and the system comprises a real-time sensing module which is used for collecting the operation state data of the cold pilger mill in real time in the working process of the cold pilger mill; the cold pilger mill operation state data comprises cold pilger mill state data, operation condition data, electrical parameter data and working environment data; the self-adaptive feature extraction module is used for performing feature extraction on the cold pilger mill state data and the electrical parameter data through self-adaptive variational mode decomposition; the data enhancement module is used for automatically removing noise in the operation condition data and the working environment data and filling missing values based on a self-adaptive preprocessing technology of time sequence analysis; and the utilization efficiency of maintenance resources is improved, and unnecessary downtime and production loss are reduced.
Owner:松阳县永欣机械制造有限公司

High-temperature superconducting cable and manufacturing process thereof

The invention relates to a high-temperature superconducting cable and a manufacturing process thereof, and belongs to the technical field of electric wires and cables.The cable comprises a supporting framework, a buffer layer, a three-phase superconducting composite layer, a shielding layer, a heat insulation layer and a sheath layer which are sequentially arranged from inside to outside; the heat insulation layer comprises at least two layers of corrugated pipes formed by continuous rolling and welding, and the corrugated pipes are of periodic concave-convex structures obtained by conducting continuous rolling and side seam welding on metal strips to form closed pipe bodies and then conducting embossing treatment on the closed pipe bodies. A woven reinforcing layer wrapping the peripheries of the corrugated pipes is further arranged in the heat insulation layer, and the adjacent corrugated pipes are connected through supporting pieces to form a vacuum interlayer. According to the application, the corrugated pipe formed by continuous coiling and welding is combined with the combined structure of the braided reinforcing layer and the supporting piece, so that the continuous production of the large-length high-temperature superconducting cable can be conveniently realized, and the problems of axial stress concentration and seam accumulation defects existing in a heat insulating layer of a traditional prefabricated sleeve pipe can be eliminated; and the air tightness stability of the vacuum interlayer of the large-length high-temperature superconducting cable is ensured.
Owner:TONGLING JINGDA SPECIAL MAGNET WIRE CO LTD

Method for low-carbon environment-friendly production of 3104 alloy blank with high secondary aluminum ratio

The invention belongs to the technical field of aluminum alloy production, and particularly discloses a low-carbon environment-friendly method for producing a 3104 alloy blank with a high secondary aluminum proportion, which comprises the procedures of smelting, melt purification, online degassing filtration, continuous casting and triple continuous rolling, and is characterized in that alloy components are optimized, secondary aluminum waste is used in a large proportion, the Fe content is increased, and the production cost is reduced. Iron and elements such as manganese in the aluminum alloy form intermetallic compounds, the intermetallic compounds can serve as heterogeneous nucleation, obviously refine alloy grains during casting and increase Fe content, the performance of the 3104 alloy blank is improved, meanwhile, aluminum is replaced with iron, the main material cost can be reduced, in addition, due to the fact that the rolling temperature of an inlet of each rack is high, and meanwhile the finish rolling temperature is also high, the service life of the 3104 alloy blank is prolonged. The self-tempering effect is achieved, internal dislocation of materials is eliminated, the blank edge cracking condition is improved, strip breakage caused by the edge cracking problem in the subsequent rolling process is avoided, safe production is guaranteed, the main material cost is reduced, meanwhile, the blank performance is improved, the 3104 alloy blank is efficiently produced in a high-quality mode, and the purposes of low carbon and environment protection are achieved.
Owner:LUOYANG LONGDING ALUMINUM

Advanced copper plate strip continuous rolling process

The invention relates to the technical field of copper plate strip machining, and provides an advanced copper plate strip continuous rolling technology which comprises the steps that S1, a copper ingot with the copper content of 99.9% or above is selected, and raw materials are obtained through saw cutting and surface polishing; s2, the treated copper ingot is heated in a heating furnace, and the internal temperature uniformity of the copper ingot is guaranteed; s3, a roughing mill is used for rolling the heated copper ingot, and rough rolling is conducted for 2-3 passes; s4, the copper strip subjected to rough rolling enters an intermediate rolling mill, and intermediate rolling passes are 3-5 times; s5, the copper plate strip subjected to intermediate rolling enters a finishing mill, and the finishing pass is 3-4 times; and S6, on-line cooling is conducted, specifically, the copper plate strip obtained after finish rolling enters an on-line cooling system immediately. Through early-stage accurate saw cutting and polishing treatment, the initial quality of the copper plate strip is guaranteed, smooth proceeding of subsequent rolling procedures is guaranteed, the multi-pass continuous rolling process of rough rolling, intermediate rolling and finish rolling is combined with online cooling, and through strict parameter control, the production efficiency is improved, the energy consumption is effectively reduced, and the production cost is reduced.
Owner:JIANGXI KAIAN INTELLIGENT LTD BY SHARE CO LTD

Preparation method of low-cost invar alloy strip

The invention relates to the field of material manufacturing, in particular to a low-cost invar alloy strip preparation method, which designs a special production process route according to the high purity requirement of invar alloy materials used by metal masks, namely EAF, AOD, LF, die casting of electrode billets, VAR, cogging, hot continuous rolling and cold rolling. Through the process route, the inclusion requirement of the strip can meet the use requirement of a user, and imported materials can be replaced.
Owner:SHANXI TAIGANG STAINLESS STEEL CO LTD

Uncoiling-bending-connecting integrated manufacturing method for large high-strength metal ring cylinder part

The invention provides an uncoiling-bending-connecting integrated manufacturing method for a large high-strength metal ring cylinder part, which comprises the following steps: S10, selecting a high-strength metal sheet with the thickness of 2-8 mm; s20, the coiled material of the metal sheet is placed on a vertical uncoiler to be uncoiled; s30, the uncoiled metal sheet has a first bending direction, the metal sheet straightly enters a vertical roll bending machine to be continuously rolled, the rolled metal sheet has a second bending direction, and the first bending direction is opposite to the second bending direction; s40, a vertical plate shearing machine is adopted to shear off the metal thin plate meeting the preset length, and when the metal thin plate is kept upright, the metal thin plate is welded to form an annular cylinder part; according to the rolling and bending integrated technology, the decoiling step in the rolling and bending technology is removed, decoiling, rolling and bending and welding are integrated into the integrated technology, and the problems that in a traditional technology, multiple times of transferring and positioning are conducted, and the equipment occupies the area are greatly reduced.
Owner:CENT SOUTH UNIV

Hot continuous rolling unit thickness detection and optimization method based on double closed-loop feedback control

The invention discloses a hot continuous rolling unit thickness detection and optimization method based on double closed-loop feedback control. In order to improve the problems of thickness control precision, response speed, a multi-rolling-mill cooperative operation mechanism and the like of an existing hot continuous rolling process, the comprehensive regulation and control method combining driving motor double-closed-loop speed regulation control, hydraulic cylinder pressing closed-loop control and thickness delay correction is provided. A multi-rolling-mill interconnection control system is constructed by coupling the rolling mills, the loops, the driving motors and the hydraulic cylinders, and high-precision dynamic adjustment of the tapping thickness is achieved. A double-closed-loop feedback control method is adopted, the rotating speed of a driving motor is adjusted by combining a rotating speed loop and a current loop, rolling force is dynamically adjusted through a hydraulic cylinder, and a thickness delay correction system is introduced to compensate thickness transmission errors between racks. According to the method, the thickness response time and overshoot of the hot rolling mill can be reduced, the thickness control precision and the system stability are improved, and the method has important guiding significance and engineering application value for high-precision hot continuous rolling production.
Owner:XI AN JIAOTONG UNIV

Wear-resistant steel ball production process and surface treatment equipment thereof

The invention discloses a wear-resistant steel ball production process and surface treatment equipment thereof, and belongs to the technical field of wear-resistant balls, and the wear-resistant steel ball production process comprises the following steps: step 1, weighing raw materials, smelting the raw materials, and casting into a continuous casting billet; (2) the continuous casting billet obtained in the step (1) is placed in a steel rolling heating furnace to be heated to 1120-1250 DEG C, heat preservation and thorough burning are conducted, and then the continuous casting billet enters a continuous rolling unit to be rolled into a round steel bar; 3, the round steel bar is sent to a heating furnace to be heated to 1030 DEG C to 1100 DEG C, heat preservation is conducted, the round steel bar is taken out of the furnace after thorough burning, then the round steel bar is rolled into steel balls on a ball rolling machine, and the rolling temperature is 940 DEG C to 960 DEG C; 4, the steel balls with the waste heat enter a quenching water tank along a roller way to be subjected to water-cooling quenching, and the water entering temperature of the steel balls during quenching is 830-860 DEG C; and 5, tempering is conducted after quenching of the steel ball, the tempering temperature ranges from 160 DEG C to 200 DEG C, surface treatment is conducted after cooling, and finally the high-abrasion-resistance steel ball is obtained. The wear-resistant steel ball is high in production efficiency and high in quality; and the steel balls are uniform, high in core hardness, low in breakage rate and excellent in wear resistance.
Owner:CHANGSHU FEIFAN METALWORK CO LTD

Near-net-shape endless rolling non-oriented electrical steel ultra-thin strip and preparation method thereof

The invention discloses a near-net-shape endless rolling non-oriented electrical steel ultra-thin strip and a preparation method thereof, and belongs to the technical field of metal processing. According to the method, the near-net-shape endless rolling non-oriented electrical steel ultra-thin strip with the finished product thickness being only 0.05-0.15 mm is prepared through the processes of smelting, thin slab continuous casting, endless rolling hot continuous rolling, coiling, online heat preservation, acid pickling, primary cold rolling and continuous annealing, normalizing and secondary cold rolling annealing are not needed in the process, and short-process, low-cost and efficient production can be achieved. The defects that the surface of the non-oriented electrical steel ultra-thin strip is corrugated, the magnetic performance is poor, the surface is scratched and severely narrowed in the annealing process, iron loss is not easy to control, and energy consumption is high are overcome, and the prepared non-oriented electrical steel ultra-thin strip is excellent in magnetic property and can be applied to high-frequency and high-speed motors. And the development requirements of new energy and low-altitude economy are met.
Owner:WEIFANG UNIV OF SCI & TECH

Preparation method of precise seamless steel tube for drill rod of rotary drilling rig

The invention discloses a preparation method of a precise seamless steel tube for a drill rod of a rotary drilling rig, and relates to the field of steel tubes. Comprising the following steps that raw materials are prepared and smelted, molten iron or high-purity waste steel with low phosphorus content, low sulfur content and low gas content is selected as a main raw material, and then the main raw material is subjected to external refining, component fine adjustment and continuous casting and blank treatment; hot piercing is carried out, specifically, the continuous casting round billet is loaded into an annular heating furnace, a multi-section heating system is adopted for heating, and then hot piercing treatment is carried out in a two-roller skew rolling piercing machine; hot rolling extension is conducted, specifically, the perforated tubular billet is rapidly fed into an online heating furnace, and then rolling is conducted on a multi-rack retained core rod or full-floating core rod continuous pipe rolling machine; and sizing / reducing, and rapidly heating. The steel pipe has rigidity, strength and humanity, the fatigue life of the steel pipe is prolonged, meanwhile, the surface smoothness of an inner hole is high, the dimensional tolerance of the inner diameter and the outer diameter is accurate, the wall thickness uniformity is high, the straightness is good, and in addition, the steel pipe also has high internal cleanliness and good wear resistance.
Owner:JIANGSU HENGXING JINQIAO SPECIAL VEHICLE CO LTD

System modeling and fault detection method and system for strip steel hot continuous rolling loop

The invention discloses a strip steel hot continuous rolling loop system modeling and fault detection method and system, and relates to the technical field of industrial steel rolling process modeling and fault detection, and the method comprises the steps: building a state space model of a strip steel hot continuous rolling loop system at a plurality of stable working points based on least square identification; fuzzifying the state space model based on a preset fuzzy rule to obtain a T-S fuzzy model of the strip steel hot continuous rolling loop system; optimizing the T-S fuzzy model based on a neural network, and establishing a target system model in which the neural network and fuzzy kernel representation are combined; and performing fault detection on the strip steel hot continuous rolling loop system based on the sum of residual signals between the model output of the target system model in the preset time period and the real output of the strip steel hot continuous rolling loop system. The technical problems that in the prior art, an accurate mathematical model of a loop is difficult to establish in a model-based fault detection method, and a data-driven fault detection method is low in accuracy and difficult in fault interpretation are solved.
Owner:UNIV OF SCI & TECH BEIJING

High-modulus high-conductivity heat-resistant aluminum alloy material, aluminum conductor, preparation method of aluminum conductor and power transmission cable

The invention relates to the technical field of aluminum alloy wire processing, and particularly discloses a high-modulus high-conductivity heat-resistant aluminum alloy material, an aluminum wire, a preparation method and a power transmission cable. According to the high-modulus, high-conductivity and heat-resistant aluminum alloy material provided by the invention, the nanoscale TiB2 particles and the micron-sized SiC particles are compounded in the aluminum alloy powder, a dual-reinforcement system is constructed, and the mechanical property and the electrical property of an aluminum conductor are synergistically improved. The invention further provides a preparation method of the high-modulus and high-conductivity heat-resistant aluminum conductor. According to the process, a multi-stage coupling plastic processing technology of hot extrusion, continuous rolling, drawing and surface treatment is adopted. The grain structure is refined through the dynamic recrystallization effect in the series of machining processes, oxidation film defects on the surface and in the structure are damaged through plastic deformation, the rigidity and the conductivity of the aluminum wire are further optimized, and the technical bottleneck that high modulus, high conductivity and heat resistance of traditional aluminum alloy are difficult to consider at the same time is effectively solved.
Owner:ELECTRIC POWER RES INST CHINA SOUTHERN POWER GRID CO LTD +1

Ultrahigh-strength high-conductivity thin and long grain aluminum alloy material and preparation method thereof

PendingCN120666221AWire rodTempering
The invention belongs to the field of metallurgical wire processing, and relates to an aluminum alloy material, in particular to an ultrahigh-strength high-conductivity slender grain aluminum alloy material and a preparation method thereof. The aluminum alloy material is prepared from the following elements in percentage by mass: 0.56 percent to 0.75 percent of Si, 0.2 percent to 0.5 percent of Fe, 0.005 percent to 0.15 percent of Cu, 0.45 percent to 0.85 percent of Mg, 0.1 percent to 0.25 percent of RE, 0.005 percent to 0.03 percent of B, 0.001 percent to 0.02 percent of Ti and the balance of aluminum, the preparation method comprises the processes of smelting, alloying treatment, refining, continuous casting, continuous rolling, quenching, drawing, tempering recrystallization and aging treatment in sequence. By setting the aluminum alloy material formula and improving the preparation method, the distribution of grain boundaries is optimized, and the strength and the conductivity of the aluminum alloy conductor are synchronously improved.
Owner:TEBEN ELECTRICAL EQUIPMENT GROUP CO LTD +1

Copper-aluminum composite plate material prepared by aluminum liquid continuous casting and process thereof

A copper-aluminum composite plate material prepared by aluminum liquid continuous casting and a process thereof. The method includes: S1, heating an aluminum ingot to 700-800° C. and smelting for 1-3 h; S2, degassing smelted aluminum liquid, and keeping the temperature and standing; S3, texturing a copper strip, and then cleaning; S4, heating the pretreated copper strip to 200-650° C.; S5, under the protection of inert gas, continuously casting the treated aluminum liquid on the treated copper strip, performing quenching crystallization on a copper-aluminum composite material, and performing oxygen-free continuous casting; and S6, continuous rolling: rolling the continuously cast copper-aluminum composite material to obtain the copper-aluminum composite plate material prepared by aluminum liquid continuous casting.
Owner:TRIO METAL (GZ) CO LTD +1

Cold tandem mill rolling force prediction method based on Bayes-Light GBM algorithm

PendingCN121210968AData setAlgorithm
The invention discloses a rolling force prediction method of a cold tandem mill based on a Bayes-Light GBM algorithm, and belongs to the technical field of cold rolling, and the method comprises the following steps: obtaining rolling field data of the cold rolling mill, and determining characteristic parameters influencing the rolling force; on the basis of the characteristic parameters influencing the rolling force and the real rolling force of the cold tandem mill, characteristic parameter data sets are constructed; preprocessing the characteristic parameter data set; dividing based on the preprocessed feature parameter data set to obtain a training set and a test set; a Bayes-Light GBM model is constructed and used for predicting the rolling force of the cold tandem mill; on the basis of the training set data, the Bayes-Light GBM model is trained, and the trained Bayes-Light GBM model is obtained; and S7, inputting the data of the test set into the trained Bayes-LightGBM model to realize the prediction of the rolling force of the cold tandem mill.
Owner:燕山大学深圳研究院 +1

Method for preparing 3003 alloy container aluminum foil from high-regeneration aluminum

The invention discloses a method for preparing 3003 alloy container aluminum foil from high-regeneration aluminum. The method comprises the specific steps of smelting, continuous casting and rolling, homogenizing annealing, cold foil rolling, finished product annealing and checking and packaging. During smelting, the secondary aluminum waste and the electrolytic aluminum liquid are used at the same time, the quality of the aluminum melt is guaranteed, and therefore the short-process technology that high-proportion secondary aluminum waste is used, and continuous casting and continuous rolling coils are directly produced through the electrolytic aluminum liquid is achieved; a continuous casting and rolling production process is adopted to directly use aluminum melt to produce an aluminum coil with the thickness of 3-5mm, so that 1-2 rolling passes can be directly reduced, energy is saved, consumption is reduced, the production cost is reduced, and obvious economic benefits and social benefits are achieved; compared with 25-30 hours of homogenizing annealing of cast-rolled blanks in the prior art, the time is shortened by 5 hours, the material production process flow can be simplified, the operation intensity of staff is relieved, the metal in-process time is saved, and the production cost is reduced.
Owner:LUOYANG LONGDING ALUMINUM

A method for producing 1235 alloy cable aluminum foil using continuous casting and rolling billets

The present invention belongs to the technical field of aluminum processing, and specifically discloses a method for producing 1235 alloy cable aluminum foil by using continuous casting and rolling billets. The billets are rolled on a three-stand continuous rolling mill without undergoing cooling and milling, and then, after cold rolling, trimming and intermediate annealing, are rolled in multiple passes on an aluminum foil rolling mill to the thickness of the finished product. Finally, slitting, annealing and packaging are completed, thereby shortening the processing flow, reducing the metal production time and lowering energy consumption. After annealing, the finished aluminum foil produced by the continuous casting and rolling billets of the present invention can stably control the mechanical properties within a tensile strength range of 70 to 90 MPa. The performance of the finished product is more stable than that of materials produced by the casting and rolling method, and the grain structure of the finished product is finer and more uniform than that of materials produced by the casting and rolling method.
Owner:LUOYANG LONGDING ALUMINUM

Austenite structure display and grain size rating method

The invention relates to an austenite structure display and grain size rating method, and belongs to the technical field of hot continuous rolling finishing mill production methods. According to the technical scheme, the method comprises the steps that an eroded sample is manufactured, and an austenite structure display graph is obtained; carrying out deep learning network training and grain boundary processing to obtain a boundary skeleton diagram; and grading the grain size by adopting a straight line intercept point method. The method has the beneficial effects that the Inconel 625 austenite structure with a uniform erosion surface and a clear and complete austenite grain boundary can be obtained, grain size rating is carried out on the austenite structure image through a deep learning algorithm, and compared with manual rating, the efficiency and accuracy of grain size rating are greatly improved.
Owner:HEBEI DAHE MATERIAL TECH CO LTD +2

Method for low temperature rollability treatment of thick gauge 430 ferritic stainless steel laser welds

The application discloses a kind of thick gauge 430 ferritic stainless steel laser weld low-temperature rollability processing method, comprising: using-1~‑2mm negative defocusing+8~10kW low-power laser welding, the grain of heat-affected zone is refined;NiCr-3 welding wire is preheated to 300~400℃ and carried out hot wire laser welding, reduces cooling rate;Weld is implemented 700 DEG C / 10-12 seconds short time induction annealing, decomposes martensite and releases residual stress;Weld is inducted to ≥50 DEG C before rolling and restores plasticity;Optimize five rack continuous rolling parameter, and the reduction of first rack is reduced to 15%-20%.The application is by welding-heat treatment-rolling whole process synergic control, makes weld low-temperature cracking rate from 2.6 times / month reduce to 1 times below, and-10 DEG C impact toughness is promoted to 22J, cup convexity qualification rate reaches 95%, and annual economic benefit is greatly improved, applicable to the thickness 3.0~8.0mm 430 stainless steel cold rolling production, solves the technical problem that thick gauge 430 stainless steel weld is easy to crack under low-temperature environment.
Owner:SHANXI TAIGANG STAINLESS STEEL CO LTD

Preparation method and application of titanium alloy disc round wire resistant to high temperature of 650 DEG C

The invention belongs to the technical field of titanium alloy machining, and relates to a preparation method and application of a titanium alloy disc round wire resistant to the high temperature of 650 DEG C. The method comprises the following steps: firstly, heating a prefabricated wire blank of which the chemical components and the microstructure are designed through combination of an induction heater and a tubular heating furnace, carrying out continuous rolling by utilizing a horizontally and vertically arranged continuous rolling mill, and obtaining a ten-square-section wire blank A of which the structure and the size meet requirements through hole pattern parameter design, induction heating and heat compensation between racks and control over pass deformation and accumulated deformation; then combined heating is conducted through an induction heater and a tubular heating furnace, hot drawing is conducted through a two-connection type roller die, and a round-section wire blank B is obtained; and heating by using an induction heater and a tubular heating furnace in a combined manner, controlling the heating temperature, peeling by using a peeling die to obtain a wire material with an accurate size, and finally polishing by using an abrasive belt polishing machine to obtain the target titanium alloy disc round wire material. The target titanium alloy disc round wire can be applied to high-temperature part fasteners of hypersonic aircrafts, aero-engines or airspace engines.
Owner:西部超导材料科技股份有限公司

High-strength pure titanium rod wire material and preparation method thereof

The invention provides a high-strength pure titanium rod wire and a preparation method thereof, and relates to the technical field of biomedical metal materials, and the preparation method comprises the following steps: preparing materials according to industrial pure titanium components, carrying out vacuum consumable smelting to obtain a titanium ingot blank, and carrying out cogging forging and continuous rolling on the titanium ingot blank to obtain a coiled rod blank; the coiled bar blank is subjected to hot drawing to obtain a pure titanium bar, and the pure titanium bar subjected to hot drawing is sequentially subjected to scaling treatment, heat treatment, cold drawing, sliding block straightening, stress relief annealing and centerless grinding to obtain a finished product of the high-strength pure titanium bar wire. According to the method, the surface reduction rate is controlled through cold drawing, the performance of the rod wire is adjusted through a reasonable heat treatment system, metastable structures in the alloy are obviously deformed and close to each other through cold drawing, the deformation amount of cold drawing is continuously increased, grain boundaries and dendritic grain boundaries are close to each other, the interface distance is gradually reduced, grains and the metastable structures are refined, and the yield of the rod wire is increased. Due to the increase of dislocation density and grain refinement, the yield strength and tensile strength of the cold-drawn pure titanium rod wire are improved.
Owner:ZHONGKE RUIJIN (SHANDONG) TITANIUM TECH CO LTD

New energy automobile high-hardenability gear steel bar and manufacturing method thereof

The invention relates to a high-hardenability gear steel bar for a new energy automobile and a manufacturing method of the high-hardenability gear steel bar. The high-hardenability gear steel bar comprises the following chemical components in percentage by mass: 0.17-0.25% of C, less than or equal to 0.37% of Si, 0.50-0.90% of Mn, 0.85-1.25% of Cr, less than or equal to 0.025% of P, less than or equal to 0.030% of S, less than or equal to 0.30% of Cu, 0.02-0.06% of Ti, 0.02-0.05% of Al, less than or equal to 0.30% of Ni, 0.15-0.45% of Mo, 0.0005-0.0020% of B, 0.020-0.080% of Nb, less than or equal to 0.0030% of Ca, 0.0090-0.0150% of N, less than or equal to The production and manufacturing process comprises the steps of converter treatment, external refining, vacuum degassing, continuous casting, continuous rolling, shearing or saw cutting, stack cooling and finishing flaw detection. According to the invention, fine Nb (C, N) and (Nb, Ti) (C, N) particles are precipitated by microalloying Nb and Ti, the growth of crystal grains is effectively inhibited, and meanwhile, the hardenability of the material is improved by adding a proper amount of B element. According to the invention, Nb, Ti and B are adopted for composite microalloying at the same time, so that the fine-grain and high-hardenability gear steel material is obtained.
Owner:JIANGYIN XINGCHENG SPECIAL STEEL WORKS CO LTD

Single-sided stainless steel composite plate and hot continuous rolling preparation method thereof

The invention discloses a hot continuous rolling preparation method of a single-sided stainless steel composite plate, which comprises the following steps of: milling and grinding one surface of each of two base materials according to a relative shape complementation mode; the surface is machined into an irregular concave-convex surface comprising n planes which are sequentially connected in the transverse direction or the longitudinal direction, the base material is a non-uniform-thickness blank with the thickness non-monotonically changing in the transverse direction or the longitudinal direction, and n is larger than or equal to 2; assembling according to the stacking sequence of the base material, the composite material, the composite material and the base material to prepare a composite blank; the composite blank is heated at the temperature of 1210-1270 DEG C, then hot continuous rolling is conducted, rolling is conducted for 1-3 passes at the temperature of 1180-1240 DEG C, and the rolling reduction is larger than or equal to 30 mm; rolling is conducted for 3-5 passes at the temperature of 1050-1170 DEG C, and the rolling reduction is larger than or equal to 28 mm; the initial rolling temperature is larger than or equal to 950 DEG C, the finish rolling temperature is larger than or equal to 850 DEG C, then cooling is conducted, and coiling is conducted at 560-660 DEG C; and flattening the obtained composite coil, and then carrying out stack cooling between two steel plates with the temperature of Tf-Tf + 150 DEG C.
Owner:INST OF RES OF IRON & STEEL JIANGSU PROVINCE +1

Plate shape control process for multi-roller continuous rolling of non-oriented silicon steel

The invention discloses a non-oriented silicon steel multi-roller continuous rolling plate shape control process which comprises the following steps: establishing a multi-dimensional dynamic model, and constructing a rolled piece-roller-cooling multi-dimensional physical field coupling model; designing a multi-section polynomial roll-shaped structure, and adjusting parameters of each section of a roll-shaped curve according to the characteristic parameters of the plate strip; setting a dynamic control weight, and adjusting the control priorities of roll bending, roll shifting and rolling force in real time according to the rolling stage; executing plate shape prediction and correction, and updating a control quantity influence coefficient by utilizing a self-adaptive correction technology; and performing plate shape evaluation and optimization, and performing multi-objective optimization according to objective functions of plate shape deviation, energy consumption and roller consumption. By constructing a rolled piece-roller-cooling multi-dimensional physical field coupling model, adopting a multi-section polynomial roller shape structure and a dynamic weight adjustment technology and combining a self-adaptive correction and multi-objective optimization method, the high-order wave shape control problem is effectively solved, and accurate plate shape control in the whole rolling process is achieved.
Owner:ZHAOQING HONGWANG METAL IND

Sectional type continuous rolling device for aluminum strip

The invention provides an aluminum strip sectional type continuous rolling device, and relates to the technical field of aluminum material production equipment.The aluminum strip sectional type continuous rolling device comprises an unwinding mechanism, a rolling mechanism and a winding mechanism, and the rolling mechanism comprises a rolling frame and a plurality of rolling roller sets; each rolling roller group comprises a first roller group and a second roller group, and the first roller group and the second roller group respectively comprise a first rolling roller and a second rolling roller which are arranged up and down; the rolling gap of the first rolling roller is the same as that of the second rolling roller; a plurality of first rolling parts and second rolling parts are arranged on the first rolling roller and the second rolling roller in the length direction in an array mode, the first rolling parts and the second rolling parts are arranged at intervals, and the rolling surfaces of the first rolling parts and the second rolling parts do not coincide; the first roller set and the second roller set are each provided with a force uniformizing assembly, and the rolling frame is provided with a plurality of deviation preventing assemblies which are arranged at intervals with the rolling roller sets. Sectional type continuous rolling of the aluminum strip can be achieved, it is guaranteed that the rolling quality of all parts in the width direction of the aluminum strip is uniform, the aluminum strip rolling effect is improved, and the aluminum strip rolling loss is reduced.
Owner:NANTONG HENGJIN COMPOSITE MATERIALS

Control method for improving setting precision of coiling temperature of automobile beam steel

ActiveCN119657650ASolve the problem of large deviation in coiling temperature controlSolve the problem of large temperature control deviationTemperature control deviceWork treatment devicesTemperature controlLaminar cooling
The invention relates to a control method for improving automobile beam steel coiling temperature setting precision, and belongs to the technical field of hot continuous rolling plate production methods. According to the technical scheme, strip steel parameters under different cooling processes are independently set, a CTC model selects a corresponding model parameter table according to laminar cooling codes, the same steel type is controlled by applying the independent model table when the cooling processes are different, and mutual interference of model setting and self-learning is avoided. The method has the beneficial effects that the effect is remarkable, the problem of large strip steel coiling temperature control deviation caused by different cooling processes is solved, and the occurrence of product degradation quality accidents caused by the transformation of the girder steel cooling process is avoided.
Owner:HANDAN IRON & STEEL GROUP CO LTD +1