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7155 results about "Hearth" patented technology

In historic and modern usage, a hearth /hɑːrθ/ is a brick- or stone-lined fireplace, with or without an oven, used for heating and originally also used for cooking food. For centuries, the hearth was such an integral part of a home, usually its central and most important feature, that the concept has been generalized to refer to a homeplace or household, as in the terms "hearth and home" and "keep the home fires burning".

Multi-purpose, multi-oxy-fuel, power burner/injector/oxygen lance device

A multi-purpose, multi-oxy-fuel High Temperature Power Burner/Injector/Oxygen Lance, Mechanical System Apparatus Device, for steelmaking from recycled scrap and/or virgin ferrous charge, which can be employed in multi-oxy-fuel (natural gas; pulverized carbonaceous matter; heavy oil), especially by Oxygen Combusted mixture of Natural Gas/Pulverized Carbonaceous Matter in High Temperature Power Burner Mode, for efficient and rapid melting of solid ferrous charge (cold or preheated) in a special steelmaking Metallurgical Furnace or Open Hearth Furnace, Tandem Furnace, BOF, EAF, as its augmenting or only source of thermal energy; more than one Device in Oxygen-Natural Gas/Pulverized Carbonaceous Matter Power Burner Mode, can be employed as the only source of thermal energy in a modified, originally Electric Arc Furnace, as total replacement of Graphite Electrodes and Electric Arc System, the replacement being noticeably more primary energy efficient than the thermal energy provided by Graphite Electrode/Arc System; it also can be employed in an Solid Particles Injector Mode, for injecting of adequately granulated carbonaceous materials or lime into the molten steel for its carburizing or for foamy slag control; further it can be employed in a natural gas shrouded, pulsating oxygen stream, for vertically to the charge oriented soft blow supersonic Oxygen Injection Lance Mode, for decarburization of the molten metal contained in the hearth of the metallurgical furnace and foamy slag control; in one of the embodiments-generally arcuate-pivotally mounted, liquid media cooled composite body, is pivoted into and out of a furnace vessel through a small opening in the shell wall for auto-regulated constant optimal positioning of the Composite Body Tip against solid or molten charge, in each and all multi-purpose modes; furthermore, when inserted into the furnace vessel, the arcuate composite body can be rotated about its longitudinal axis for directing the oxy-fuel high temperature flame towards unmolten charge in the furnace; in an other-generally linear-embodiment, the liquid cooled composite body is attached to the mast type carrier allowing vertical movement of the composite body which enters the furnace vessel through a small opening in the furnace roof; the bimetallic, liquid cooled special tip assembly of both-arcuate and linear embodiments-of the composite body includes easy replaceable, independent, multi-opening nozzles, mounted in a protective, retracted position inside of the liquid cooled special tip assembly.
Owner:EMPCO (CANADA) LTD

Iron production method of operation in a rotary hearth furnace and improved furnace apparatus

The present invention is an apparatus and method for the direct reduction of iron oxide utilizing a rotary hearth furnace to form a high purity carbon-containing iron metal button. The hearth layer may be a refractory or a vitreous hearth layer of iron oxide, carbon, and silica compounds. Additionally, coating materials may be introduced onto the refractory or vitreous hearth layer before iron oxide ore and carbon materials are added, with the coating materials preventing attack of the molten iron on the hearth layer. The coating materials may include compounds of carbon, iron oxide, silicon oxide, magnesium oxide, and / or aluminum oxide. The coating materials may be placed as a solid or a slurry on the hearth layer and heated, which provides a protective layer onto which the iron oxide ores and carbon materials are placed. The iron oxide is reduced and forms molten globules of high purity iron and residual carbon, which remain separate from the hearth layer. An improved apparatus includes a cooling plate that is placed in close proximity with the refractory or vitreous hearth layer, cooling the molten globules to form iron metal buttons that are removed from the hearth layer. The improvements due to the present apparatus and method of operation provide high purity iron and carbon solid buttons, which are separate from slag particulates, and discharged without significant loss of iron product to the interior surfaces of the furnace.
Owner:MIDREX INT B V ROTTERDAM

Mounting arrangement for auxiliary burner or lance

A mounting enclosure and an improved mounting arrangement for apparatus used in metal melting, refining and processing, particularly those apparatus adapted for steel making in an electric arc furnace, such as burners, lances and the like with supersonic oxygen lancing capability and injectors or the like for the introduction of particulate matter. The mounting enclosure is fluid cooled to survive the hostile environment of the electric arc furnace and is designed to occupy the step between the side wall and hearth of the furnace without any substantial change to the structure of the furnace. The mounting enclosure comprises a plurality of fluid cooling conduits surrounding an apparatus aperture and an injector aperture which are formed through the enclosure and adapted to mount an apparatus and an injector. The mounting arrangement includes utilizing the mounting enclosure to mount an apparatus with supersonic oxidizing gas lancing capability and an injector for particulate carbon in an electric arc furnace. Because the mounting enclosure is approximately the width of the step, the discharge openings of the apparatus and the injector are moved closer to the surface of the melt and toward the center of the furnace thereby providing increased efficiency. The discharge openings will now be extended to near the edge of the step so that the oxidizing gas flow pattern of the apparatus does not degrade the hearth material or other furnace equipment mounted nearby and the carbon flow pattern of the injector sufficiently agitates the slag to produce foaming.
Owner:PROCESS TECH INT

Mounting arrangement for auxiliary burner or lance

A mounting block and an improved mounting arrangement for apparatus used in metal melting, refining and processing, particularly those apparatus adapted to steel making in an electric arc furnace, such as burners, lances and the like with supersonic oxygen lancing capability. The mounting block is fluid cooled to survive the hostile environment of the electric arc furnace and is designed to rest on the step between the side wall and hearth of the furnace without any substantial change to the structure of the furnace. The mounting block comprises a plurality of fluid cooling conduits surrounding an aperture which is formed through the block and adapted to mount the apparatus. The mounting arrangement includes utilizing the mounting block to mount an apparatus with supersonic oxidizing gas or lancing capability in an electric arc furnace. The apparatus is mounted by passing it through an aperture in a water cooled side panel aligned with the mounting aperture in the mounting block. Because the mounting block is approximately the width of the step, the discharge opening of the apparatus is moved closer to the surface of the melt and toward the center of the furnace thereby providing increased efficiency. The discharge opening will now also extend past the inner edge of the step so that the oxidizing gas flow pattern does not degrade the hearth material and other furnace equipment mounted nearby.
Owner:PROCESS TECH INT

Process for manufacturing low-silicon low-carbon deep punching/drawing steel

The invention discloses a production method of low-silicon and low-carbon deep punching/drawing steel, bottom-blowing argon is performed in the whole process of converter smelting, and a single slag/double slag technique is adopted to pour out the dephosphorized slag, high-basicity slag is produced in later period, the dualistic basicity of final slag R is more than 3.5, the terminal temperature of molten steel is 1620 DEG C to 1650 DEG C, and tapping ( P ) is less than 0.012 percent. The molten steel is refined by adopting low-silicon and low-carbon high-basicity reductive slag in a LF furnace refining station, thus to manufacture reductive slag for desulphurisation, and the ( Al ) in the molten steel is less than 0.005 percent. The molten steel refined by the LF furnace is vacuum-treated by a RH vacuum furnace, the carbon and the silicon in the molten steel is circularly removed, the molten steel is continuously casted into a casting blank through a CSP sheet bar conticaster, the casting blank is sent into CSP sheet bar heat continuous rolling mill and rolled into a coiled sheet after being heated in a roller hearth soaking furnace, a hot rolled coiled sheet is coldrolled into cold rolled coiled sheet through a cold tandem mill or a single mill after being acidwashed, and leveled through a leveling machine after being annealed by a cover furnace, and a leveling divided coil is stretched and divided. The production method has the advantages that the production cost of the working procedure is saved, the consumption of the refractory consumption of the converter is reduced, the equipment investment is saved, the process of the production technique is steady and smooth, the n value of the cold rolled plate is bigger than 0.23, the r value thereof is bigger than 2.1, and the deep punching performance and the extensibility are good.
Owner:湖南华菱涟钢特种新材料有限公司 +1

Process and apparatus for producing metallic glass

A process and an apparatus for producing metallic glass which are capable of producing a bulk amorphous alloy of desired shape, in particular, a bulk amorphous alloy of desired final shape are provided. In the present invention, the molten metal at a temperature above the melting point is selectively cooled at a rate higher than the critical cooling rate, and the product comprises single amorphous phase which is free from the crystalline phase formed by the development of crystal nuclei through nonuniform nucleation. The present invention is capable of producing the bulk amorphous alloy which is free from casting defects such as cold shuts and which has excellent strength properties in a simple process at a high reproducibility. Accordingly, a bulk metallic glass of desired shape is produced by filling a metal material in a hearth; melting the metal material by using a high-energy heat source which is capable of melting the metal material; pressing the molten metal at a temperature above the melting point of the metal material to deform the molten metal into the desired shape by at least one of compressive stress and shear stress at a temperature above the melting point, while avoiding the surfaces of the molten metal cooled to a temperature below the melting point of the metal material from meeting with each other during the pressing; and cooling the molten metal at a cooling rate higher than the critical cooling rate of the metal material simultaneously with or after the deformation to produce the bulk metallic glass of desired form.
Owner:MAKABE GIKEN

Graphite purification and graphitizable high temperature vertical continuous induction heating furnace

The invention relates to a graphite purification and graphitizable high temperature vertical continuous induction heating furnace, comprising a furnace body, a hearth, an induction heating coil, an observation window device, a material inlet device, a material outlet device and the like. The heater furnace is in a vertical structure and adopts a continuous working mode and induction heating; the highest use temperature is 3000 DEG C; the hearth is a cylindrical space, the material inlet device is connected above the hearth while the material outlet device is connected below the hearth; the materal enters into the hearth under the coordinated action of the material inlet device and the material outlet device, falls down and passes through the hearth at an even speed; ash content and volatile matter content in the material are changed into volatile substances under the action of hearth temperature and purified gas in the temperature environment; and the volatile substances are discharged out of the furnace from a discharge pipe under the action of high temperature reaction pressure and scavenge gas, thus realizing continuous purification or continuous graphitizable process by one step. The induction heating furnace can make up for the insufficiencies of hydrofluoric acid wet process purification, and is characterized by high efficiency, low energy consumption and environment protection.
Owner:株洲弗拉德科技有限公司

Detection method and device of coke reactivity and post-reaction heat-treatability

The invention discloses a detection method and device of the reactivity and post-reaction heat-treatability of coke and the method and device are used to detect the gasifying starting temperature, reactivity and post-reaction heat-treatability of coke. The detection method adopts an electric furnace as a heating furnace and uses an electronic balance for to weight. The reactivity detection method is performed on the condition of first heating and second keeping temperature constant, the electronic balance is used to measure the mass loss of a coke sample; and when the coke weight-loss ratio equals a specified value, the measurement weight-loss ratio (time) minus one is used as the reactivity index; the detection method of the post-reaction heat-treatability of coke is that when the coke weight-loss ratio equals the specified value, coke is continuously heated under the protection of inert gas, and the coke weight-loss ratio is used as the post-reaction heat-treatability index during the detection period of heat treatment. The detection device comprises the electronic balance, a reaction tube support, a reaction tube, the heating furnace and a heating furnace elevating mechanism. The method and device of the invention can provide 1500-1600 DEG C of detection temperature and the coke thermal characterization in the bosh (before an air port) and the hearth can be displayed.
Owner:山西今日太工煤焦技术研究有限公司

Monitoring, prediction and alarm system for blast furnace hearth and bottom

A monitoring, forecasting and alarm system of the bottom and hearth of a blast furnace belongs to the longevity technical field of blast furnaces. The system comprises online monitoring and forecasting hardware and software processing modules; the online monitoring and forecasting hardware consists of a thermocouple and a cooling system which are laid at the furnace hearth and the furnace bottom, and a database of the blast furnace production process is connected by the Ethernet; the software processing modules comprise a data acquisition module, a data validity judgment module, a temperature field computation module, an improved genetic algorithm module, a B-P neural network module, a database, an isotherm, an erosion and thickening image display module, a 3D imaging module, a heat flow monitoring and alarm module and a historical data query module; and the software processing modules are operated on an industrial control computer. The monitoring, forecasting and alarm system has the advantages of low investment, reliability and visualization. The system provides an objective and quantized basis for the erosion and thickening erosion condition of the furnace hearth and the furnace bottom in the blast furnace ironmaking process, and helps a blast furnace operator timely know the condition of the furnace hearth and the furnace bottom and take effective furnace protection measures so as to prolong the service life of the blast furnace.
Owner:BEIJING SHOUGANG AUTOMATION INFORMATION TECH

Rotary hearth furnace and method for treating lead and zinc smelting slag

ActiveCN105671328ASolve the problem that cannot be comprehensively recycledAchieve recyclingProcess efficiency improvementIndiumSulfur
The invention discloses a rotary hearth furnace and method for treating lead and zinc smelting slag. The rotary hearth furnace comprises a rotatable furnace bottom, an annular hearth, a first partition, a second partition, a third partition, a first heating unit and a second heating unit. A smelting space is defined in the annular hearth, and the smelting space is divided into a feeding area, a preheating area, a decomposing area, a volatizing area, a reducing area and a discharging area in sequence according to the entering areas of materials in the circumferential direction of the annular hearth. The first partition is arranged between the feeding area and the preheating area. The second partition is arranged between the volatizing area and the reducing area. The third partition is arranged between the reducing area and the discharging area. The first heating unit is arranged in the decomposing area. The second heating unit is arranged in the reducing area. The rotary hearth furnace can solve the problem that valuable elements in lead and zinc smelting slag in the prior art cannot be comprehensively recycled, and in addition, valuable elements such as iron, lead, zinc, indium and sulfur in the lead and zinc smelting slag can be recycled in the same device.
Owner:JIANGSU PROVINCE METALLURGICAL DESIGN INST

Process and apparatus for producing metallic glass

A process and an apparatus for producing metallic glass which are capable of producing a bulk amorphous alloy of desired shape, in particular, a bulk amorphous alloy of desired final shape are provided. In the present invention, the molten metal at a temperature above the melting point is selectively cooled at a rate higher than the critical cooling rate, and the product comprises single amorphous phase which is free from the crystalline phase formed by the development of crystal nuclei through nonuniform nucleation. The present invention is capable of producing the bulk amorphous alloy which is free from casting defects such as cold shuts and which has excellent strength properties in a simple process at a high reproducibility. Accordingly, a bulk metallic glass of desired shape is produced by filling a metal material in a hearth; melting the metal material by using a high-energy heat source which is capable of melting the metal material; pressing the molten metal at a temperature above the melting point of the metal material to deform the molten metal into the desired shape by at least one of compressive stress and shear stress at a temperature above the melting point, while avoiding the surfaces of the molten metal cooled to a temperature below the melting point of the metal material from meeting with each other during the pressing; and cooling the molten metal at a cooling rate higher than the critical cooling rate of the metal material simultaneously with or after the deformation to produce the bulk metallic glass of desired form.
Owner:MAKABE GIKEN

Novel high-efficient comprehensive utilization method for recycling waste lithium-ion battery

The invention discloses a novel high-efficient comprehensive utilization method for recycling a waste lithium-ion battery, comprising three steps, namely a pretreatment step, a separation step and a vacuum thermal treatment step, wherein the pretreatment specifically comprises the following steps of: crushing the waste lithium-ion battery in a water medium by utilizing a shear type crusher, and peeling off positive-negative electrode materials from a polar plate; the separation step specifically comprises the following steps of: separating and recovering a polyethylene film or a polypropylene film, a plastic shell and the like floating on the surface of the water medium according to different densities of all components in the waste lithium-ion battery, filtering, treating the filtrate and recycling; and the vacuum thermal treatment step specifically comprises the following steps of: placing the nonconductor waste lithium-ion battery positive-negative electrode materials, namely lithium cobaltate and acetylene black obtained by the separation process, in a material boat or a hearth directly to carry out vacuum thermal treatment. The novel high-efficient comprehensive utilization method disclosed by the invention has the advantages of simple flow process and high recovery efficiency, no need of a reducing agent and no secondary pollution.
Owner:SOUTHWEAT UNIV OF SCI & TECH

Biomass high-temperature flue gas gasification combination coal burning boiler and low-pollution combustion method thereof

The invention belongs to the technical field of a coal burning boiler and particularly relates to a biomass high-temperature flue gas gasification combination coal burning boiler and a low-pollution combustion method thereof. Flue gas serving as a gasification agent enters a gasification furnace; a biomass to be gasified in a biomass bin also enters the gasification furnace; gasified biomass fuel gas enters a fuel gas purification chamber to be subjected to primary purification to remove H2S, HCl and oil tar impurities; after a pressure head of the purified biomass fuel gas is improved by a booster fan, the purified biomass fuel gas enters a fuel gas storage tank and then enters a hearth of the coal burning boiler by a fuel gas nozzle to be burnt; the content of the biomass in the total glue gas is in the range of 0 to 30 percent and the whole system can still operate stably. The use of the biomass effectively reduces discharge of CO2 and SO2. The high-temperature flue gas is used as a heat source to gasify the biomass so as to reduce the content of the oil tar in the biomass fuel gas. The generated biomass fuel gas has high CO2 concentration. The reducing effect of the fuel gas on NOX is far superior to that of the biomass solid on NOX. The NOX concentration is effectively reduced.
Owner:ZHEJIANG GUANGHAN ENVIRONMENTAL PROTECTION TECH

Method for measuring blast furnace lining corroding thickness

InactiveCN101275829ASmooth renderingLarge reckoning coverageThermometers using electric/magnetic elementsUsing electrical meansCold sideHeat flow
The invention relates to a method for measuring corrosion thickness, especially a method for measuring corrosion thickness of blast furnace lining, aiming to solve technical problems that the bull couple can not cover circumferential direction when being previously embedded in blast furnace hearth causing large limitation for calculating corrosion thickness of blast furnace hearth according to the couple detecting data. A method for measuring corrosion thickness of blast furnace lining, comprising: a, a temperature and flow rate sensor on the cooling wall collects and inputs data into a computer via an isolation baffle and an adaptor, reads flow temperature t<0> and heat flow intensity Q of each cooling wall from the cooling wall water temperature difference and heat flow intensity database, b, measuring the cooling wall heat side temperature according to Fourier formula: t<1>=Q*S<1>/lambda <1>+t<0>; c, measuring carbon brick cold side temperature: t<2>=Q*S<2>/lambda<2>+t<1>; d, measuring carbon brick heat side temperature: t<3>=Q*S<3>/lambda <3>+t<2>, determining position of blast furnace hearth iron solidification corrosion line at 1150 degrees centigrade, and finally surveying and drawing corrosion curve of blast furnace hearth at 1150 degrees centigrade. The invention can automatically measure blast furnace lining corrosion degree in each part of the blast furnace and draw the corrosion curve.
Owner:SHANGHAI MEISHAN IRON & STEEL CO LTD

High-performance carbon fiber pre-oxidation furnace

ActiveCN102758270AAvoid burnsPrevention of legitimate discharge problemsFibre chemical featuresFiberCarbon fibers
The invention discloses a high-performance carbon fiber pre-oxidation furnace which is specially designed for carrying out heat treatment on a high-performance carbon fiber material at a temperature below 350 DEG C. A furnace body is designed into a building block structure and is convenient to assemble and disassemble. For the design of the furnace, the requirements of a preparation process of the high-performance carbon fiber material are fully considered and understood and the key special requirements of the preparation process of the high-performance carbon fiber material are met to the greatest extent. According to the requirements of the preparation process of the material, a circulating hot air heating mode is adopted for the pre-oxidation furnace; for a circulating air traveling mode, air is blown to two ends of the furnace body from the middle of the furnace body; and a plurality of heat treatment cavities are connected in series and in parallel to form a system with a certain temperature gradient. An anticorrosion stainless steel structure is adopted for an inner hearth totally; a full-fiber superlight material is adopted as a heat insulating material to carry out heat insulation; a PLC (Programmable Logic Controller) temperature control module is used for temperature control and has the characteristics of high temperature control accuracy, high temperature stability and the like; and according to the pre-oxidation furnace, in a pre-oxidation process, the problems of low heat treatment efficiency, inaccurate temperature control and unideal temperature uniformity in the heat treatment cavities are solved, protofilament combustion is prevented, sufficient supplementation of the oxygen content in the hearth is realized and waste gas is reasonably discharged. The integral high-performance carbon fiber pre-oxidation furnace has relatively low energy consumption and is durable.
Owner:HEFEI RISINE HEATEK

Combustion optimization control system based on acoustically-measured hearth temperature field, and control method thereof

The invention discloses a combustion optimization control system based on acoustically-measured hearth temperature field, and a control method thereof. The system comprises a data acquisition device, a data processing device, an operating mode selector module, and an execution instruction output module. A coal quality processing module, a soot blowing mode processing module, an auxiliary air distribution mode processing module, a hearth temperature field data processing module, a hearth temperature field homogenizing module, a boiler auxiliary operating mode processing module, and a boiler coal mill commissioning mode processing module are packaged in the data processing device. The execution instruction output module comprises an oxygen adjustment module and a hearth temperature adjustment module. The combustion optimization control system based on acoustically-measured hearth temperature field and the control method thereof have the advantages that interior combustion conditions can be quickly and directly reflected by the hearth temperature field, the automatic adjustment combustion system comprehensively considering all combustion influencing controllable factors is established under the condition of reliable and accurate heart temperature field measurement, boiler combustion efficiency can be improved, and the boiler is safe, stable, economical and reliable in operation.
Owner:STATE GRID CORP OF CHINA +1
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