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12210 results about "Blast furnace" patented technology

A blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals, generally pig iron, but also others such as lead or copper. Blast refers to the combustion air being "forced" or supplied above atmospheric pressure.

Refractory spray coating with high steel fiber content and spraying method thereof

The invention discloses a refractory spray coating with high steel fiber content and a spraying method thereof, which belong to the technical field of refractory materials. The method comprises the following step of: 1, pneumatically conveying the refractory spray coating to a nozzle, adding water onto the nozzle, and spraying and bonding the coating on a wall; or 2, adding water or a liquid bonding agent into the refractory spray coating, stirring the mixture into mortar, conveying the mortar to the nozzle by a pumping method, spraying the mortar out of the nozzle by using high-pressure air,and bonding the mortar on the wall. The refractory spray coating comprises the following ingredients in part by weight: 30 to 80 parts of refractory aggregate, 30 to 50 parts of refractory powder, 5 to 20 parts of bonding agent, 0.5 to 15 parts of additive and 3 to 80 parts of steel fiber. The invention has the advantages that: by spraying the refractory spray coating on a blast furnace cooling wall, spraying on a blast furnace throat steel brick, spraying on various refractory linings with cold faces and hot faces and repairing, the service life of the refractory material for the inner wall of a blast furnace can be greatly prolonged, and the effects of protecting the environment, saving energy and reducing consumption are achieved.
Owner:北京联合荣大工程材料股份有限公司

Rare-earth-containing ultrahigh strength collapse-resistant petroleum casing and production method thereof

A rare-earth-containing ultrahigh strength collapse-resistant petroleum casing and a production method thereof belong to the technical fields of ferrous metal smelting and metal press working. The petroleum casing comprises the following raw materials by weight percent: 90% of blast furnace molten iron and 10% of high quality steel scrap. The casing blank comprises the following chemical components by weight percent: 0.18-0.35% of C, 0.10-0.35% of Si, 0.55-1.10% of Mn, less than or equal to 0.025% of P, less than or equal to 0.020% of S, 0.60-1.10% of Cr, 0.15-0.50% of Mo, 0.01-0.03% of Al, 0.0005-0.0100% of RE ( RE is the mixed rare earth metals of Ce and La and the weight percents of Ce and La are 67% and 33% respectively), less than 0.10% of Cu, less than 0.10% of Ni and the balance of Fe and trace elements. The process flow of the production method is as follows: pretreating molten iron, smelting in a top-bottom blowing converter, refining in a ladle furnace (LF), performing VD vacuum treatment, performing continuous casting of round billets, performing flame cutting, heating the casing blanks, boring, performing continuous rolling, performing sizing and diameter reducing, cooling, performing saw cutting, performing heat treatment, straightening, performing flaw inspection and lathing screw threads. The mechanical properties of the petroleum casing are as follows: the strength is no less than 140000PSI, the residual stress is no more than 80MPa, the impact power is no less than 80J and the grain size is no less than the grade 8. The product is characterized in that the residual stress is low, the content of harmful elements is low, the impact toughness is high, the grains are small, and the product resists extrusion and is difficult to damage.
Owner:INNER MONGOLIA BAOTOU STEEL UNION

Metallurgical composite pelletizing prepared through twice pelletizing method, as well as preparation method and application thereof

The invention provides a metallurgical composite pelletizing prepared through a twice pelletizing method, as well as a preparation method and an application thereof. The pelletizing is provided with a pelletizing shell formed by a central pelletizing core and a pellet material coating the outside of the pelletizing core. The internal pelletizing core of the formed pelletizing is in a reducing atmosphere, the outside of the formed pelletizing is in an oxidizing atmosphere, and the metallurgical composite pelletizing undergoing twice pelletizing satisfies the metallurgical requirements. The pelletizing core takes an iron-containing material and reducing coal dust or coke powder as raw materials in which adhesive and waste fly dust are added, and is obtained by means of disk pelletization or pressure pelletization. The pelletizing shell takes the iron-containing material and the pelletizing core as raw materials in which the adhesive is added, and is obtained by means of disk pelletization and taking the pelletizing core as the center of the sphere. Various metallurgical performance indexes of the composite pelletizing are highly better than normal pellets. The composite pelletizing not only realizes the harmlessness and the recycling of the waste fly ash, but also can greatly improve the technical and economic indexes of iron making blast furnaces. In addition, the composite pelletizing not only achieves such social benefits as energy conservation, emission reduction, environment protection and environment pollution treatment, but also can create considerable economic benefits.
Owner:CHONGQING ANGRUIYUE SCI & TECH

Method and system for recovering high-temperature sensible heat of molten blast furnace slag

The invention discloses a method and a system for recovering high-temperature sensible heat of molten blast furnace slag. The system comprises a blast furnace slag runner, a slag hopper, a slag hopper lifting mechanism, a quenching unit, a slow cooling unit, a cold slag particle circulation unit, a cyclone dust collector, a waste heat boiler, a condensing unit, a circulating fan, and a booster fan. The method for recovering waste heat comprises the following steps of: crushing and quickly cooling the molten blast furnace slag in the quenching unit in a composite way of a rotary crushing wheel, high-pressure cold air, a slag trap, cold slag particles and cooling water, and fully exchanging heat with solidified blast furnace slag in the slow cooling unit by using cooling air; and allowing high-temperature air which comes out of the quenching unit and the slow cooling unit to enter the waste heat boiler and performing heat exchange, transforming into steam or electric power and then outputting. The subsequent utilization of blast furnace slag and the waste heat recovery efficiency are synchronously considered, condensed water is recycled, finished slag does not contain water or only contains a small amount of water, the granulation effect of the slag is better, and the contradiction between intermittent slagging and continuous heat production of blast-furnace ironmaking is resolved.
Owner:HANGZHOU BOILER GRP CO LTD

Geopolymer gel material for rush repairs and rush constructions

The invention provides a geopolymer gel material for rush repairs and rush constructions, which is prepared by adding water to 13-17 percent by weight of exciting agent and 82-87 percent by weight of slag containing aluminosilicate. The slag comprises one or the combination of more of blast furnace slag, steel slag, coal ash and coal gangue, and the exciting agent comprises the following components in percentage by weight: 35-75 percent of SiO2, 0-55 percent of Na2O, 0-65 percent of K2O, 0-1 percent of CaO and 0-1 percent of SO3. The geopolymer gel material which has the characteristic of quick setting and hardening is prepared by using the industrial waste slag as a main raw material and matching the exciting agent, and the geopolymer gel material has excellent mechanical property and controllable setting time and can replace gel materials such as fast setting and hardening cement, and the like in the processes of rush repairs and rush constructions. The industrial solid wastes such as the blast furnace slag, the steel slag, the coal ash, the coal gangue, and the like containing the aluminosilicate series are used as main raw materials, metakaolin is not added and the raw materials do not need to be calcined, thus the invention has low energy consumption, less pollution, simple process, low cost, environmental protection and energy saving.
Owner:深圳市航天新材科技有限公司

Method for producing baking-free bricks by using phosphorous gypsum based cementitious material to solidify yellow phosphorous slags

The invention provides a method for producing baking-free bricks by using phosphorous gypsum based cementitious material to solidify yellow phosphorous slags. 1) The raw materials and formula of the invention are as follows: (1) the phosphorous gypsum cementitious material: 40-60 parts of phosphorous gypsum, 0-30 parts of yellow phosphorous slags, 0-30 parts of pulverized fuel ash, 0-5 parts of blast furnace slag, 10-15 parts of calcined lime, and 0-10 parts of carbide slag; (2) the mateirals of the baking-free brick green bodies: 100 parts of phosphorous gypsum cementitious material, 150-300parts of yellow phosphorous slags raw materials, 2-4 parts of activator, 0.2-1 part of auxiliary agent, and 10-40 parts of water. 2) The preparation method: the baking-free bricks are produced throughthe steps of treating raw materials, mixing the solution with additive, preparing brick blanks and moulding and conserving. In the production process of the invention, no organic matter is added, thus completely avoiding the pollution problems of toxic substance caused by degradation of organic materials, and the release of additive and volatilization of residues, and having the advantages of lowcost, good physical property, high production efficiency, saving of energy consumption and non environmental pollution.
Owner:KUNMING UNIV OF SCI & TECH

Strength determination method and device for reacted blast furnace coke

The invention discloses a strength determination method for reacted blast furnace coke, which comprises the following steps of: (1) placing a coke sample in a reactor; (2) putting the reactor in an electric heating furnace; (3) inserting a temperature thermocouple into the coke in the reactor;(4) putting an electronic balance on a lifting table and connecting the electronic balance and the reactor through a chain; (5) regulating the electric furnace to heat through a temperature controller and introducing nitrogen when the temperature in the center of a material layer reaches 400 DEG C; (6) introducing carbon dioxide gas when the temperature in the center of the material layer reaches 780 DEG C; (7) cutting the nitrogen and introducing prepared mixed gas when the temperature in the centerof the material layer reaches a certain value, maintaining the temperature of the heating furnace, and when the loss ratio of the coke samples reaches the required value continuously introducing the carbon dioxide gas or the mixed gas, introducing the nitrogen and cooling after the carbon dioxide gas or the mixed gas reaches the specified dissolve loss quantity; and (8) stopping introducing the nitrogen and cooling naturally when below 100 DEG C. The invention more truly reflects the actual conditions of the coke in a blast furnace, and the prediction of the thermal properties of the coke is more accurate.
Owner:BAOSHAN IRON & STEEL CO LTD

Monitoring, prediction and alarm system for blast furnace hearth and bottom

A monitoring, forecasting and alarm system of the bottom and hearth of a blast furnace belongs to the longevity technical field of blast furnaces. The system comprises online monitoring and forecasting hardware and software processing modules; the online monitoring and forecasting hardware consists of a thermocouple and a cooling system which are laid at the furnace hearth and the furnace bottom, and a database of the blast furnace production process is connected by the Ethernet; the software processing modules comprise a data acquisition module, a data validity judgment module, a temperature field computation module, an improved genetic algorithm module, a B-P neural network module, a database, an isotherm, an erosion and thickening image display module, a 3D imaging module, a heat flow monitoring and alarm module and a historical data query module; and the software processing modules are operated on an industrial control computer. The monitoring, forecasting and alarm system has the advantages of low investment, reliability and visualization. The system provides an objective and quantized basis for the erosion and thickening erosion condition of the furnace hearth and the furnace bottom in the blast furnace ironmaking process, and helps a blast furnace operator timely know the condition of the furnace hearth and the furnace bottom and take effective furnace protection measures so as to prolong the service life of the blast furnace.
Owner:BEIJING SHOUGANG AUTOMATION INFORMATION TECH

Method for producing artificial rutile from titanium-containing blast furnace slags

The invention provides a method for producing artificial rutile by taking the titanium-containing blast furnace slags as the raw material. The method has the advantages of short reaction time, high titanium recovery, low production cost, big treatment capacity and high product additional value and is environment-friendly. The method comprises the following steps: burdening: adding smelted or condensed titanium-containing blast furnace slags, a titanium-containing material, silica ores and an additive into a smelting furnace; smelting: smelting by the smelting furnace to keep the mixture underthe fusing state; oxidation: spraying and blowing an oxidizing gas into slags in the smelting furnace, or pouring the slags into a heat insulation slag tank or a heat insulation pit, spraying and blowing an oxidizing gas into slags in the heat insulation slag tank or the heat insulation pit to convert the titanium-containing substances in the slags into the rutile phase; cooling: keeping the temperature for the oxidized slags in the heat insulation slag tank or the heat insulation pit, and controlling the cooling rate to cool the slags to room temperature to cause the rutile phase to grow; and separation: and finally, breaking and levigating the oxidation modification condensed slags to separate the rutile phase to obtain the artificial rutile with high TiO2 grade.
Owner:喀左县钒钛资源综合开发利用工程技术研究中心 +1

Molten blast furnace slag sensible heat recovery method and device

The invention relates to the field of energy recovery utilization and in particular to a molten blast furnace slag sensible heat recovery method and a device; the method is characterized in that: themolten blast furnace slag carries out a first heat recovery in a granulator, and then a second heat recovery is carried out by a vibrated bed, and then a third heat recovery is carried out in a fluidized bed, and the reclaimed heat energy is reutilized or converted in a hot air or power generating way; the realization steps are that: 1) the molten blast furnace slag is arranged in the granulator for granulation; 2) the blast furnace slag granules carry out heat exchange in the vibrated bed; 3) the blast furnace slag granules carry out heat exchange in the fluidized bed; 4) after heat exchangeis carried out, the heat is used for power generation from air or is directly utilized in a hot wind way. The method has the beneficial effects that: the sensible heat of the molten blast furnace slagis utilized respectively in a way of waste heat stream power generation and in a way of blast furnace hot wind, compared with the existing water quenching method, 1.0-1.2t of fresh water can be savedwhen processing 1t of molten slag, and sulfides H2S and SO2 are not produced, and energy equivalent to 47kg of standard coal is saved.
Owner:SINOSTEEL ANSHAN RES INST OF THERMO ENERGY CO LTD

High-performance sand-soil consolidation material, as well as preparation method and using method thereof

The invention relates to a high-performance sand-soil consolidation material, as well as a preparation method and a using method thereof. The high-performance sand-soil consolidation material belongs to a mortar composition and is characterized by comprising the following raw materials in parts by weight: 5-40 parts of cement clinker, 3-6 parts of gypsum, 4-10 parts of alkali additive, 0.5-6 parts of compound activating agent, 1-4 parts of early strength agent, 2-10 parts of mineral activating agent, 3-8 parts of expansion agent and 22-77 parts of micro-powder formed by fine grinding of blast furnace water-quenched slag. The invention provides the high-performance sand-soil consolidation material which has the advantages of simple operation, convenient construction, good water resistance, fast consolidation, high early strength, stable improvement of post-strength, resistance to erosion of underground inorganic salt water, excellent anti-seepage performance and low production cost, as well as the preparation method and the using method thereof. The high-performance sand-soil consolidation material is suitable for consolidating mine tailings, natural weathered sand, fly ash, gravel, stone chips, stone powder, soil, sludge, construction waste, coal gangue and phosphorus slag into a solid material, and can be used for laying a subgrade, constructing a wall body and constructing a site foundation.
Owner:淄博乾耀固结材料有限公司

Technique method for directly producing sponge iron by carrying out deep reduction on extracted vanadium tailings

The invention relates to a technique method for directly producing sponge iron by carrying out deep reduction on extracted vanadium tailings, belonging to the field of iron making. The method adopts brown coal as the reducing agent, and simultaneously CaO is added as slag former and used for increasing alkalinity to synergize with Na2O and K2O in the tailings to react with SiO2 and Al2O3 to generate zeolite-like stable mineral so as to boost extraction and separation of sponge iron in products of deep reduction. The products of deep reduction are subject to two-section ore grinding-two-section low intensity magnetic separation technique to obtain sponge iron with iron grade larger than 90% and TiO2 smaller than 0.20%. The invention is simple in technique and easy to control, and has large reserves of raw materials and low price; the product can be used as raw material for steel making; other impurities meet steel making requirements, the technique flow of processing iron ore into rolled steel is shortened, the environment pollution caused by sintering, pelletizing and blast furnace iron making of iron ore concentrate obtained by other methods can be avoided, and the invention has obvious environment benefit and energy conservation and consumption reduction effects.
Owner:UNIV OF SCI & TECH BEIJING
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