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1026 results about "Cement kiln" patented technology

Cement kilns are used for the pyroprocessing stage of manufacture of Portland and other types of hydraulic cement, in which calcium carbonate reacts with silica-bearing minerals to form a mixture of calcium silicates. Over a billion tonnes of cement are made per year, and cement kilns are the heart of this production process: their capacity usually defines the capacity of the cement plant. As the main energy-consuming and greenhouse-gas–emitting stage of cement manufacture, improvement of kiln efficiency has been the central concern of cement manufacturing technology.

Method and system for observing a cement kiln process

The current disclosure describes a method of observing a behaviour of a cement kiln process, the method comprising using an artificial intelligence model and forcasting at least one variable based on an artificial intelligence model, wherein the variable depends on the kiln process. Also described is a system for observing a behaviour of a cement kiln process, the system comprising a recording device for data of sensor signals, a model to calculate a forecast of a variable, wherein the variable depends on the kiln process, and in particular a user interface for displaying a forecast of a variable, wherein the variable depends on the kiln process.
Owner:INNOMOTICS GMBH

Cement kiln alternative fuel consumption prediction method and system based on machine learning

The invention relates to the technical field of machine learning, and discloses a cement kiln alternative fuel consumption prediction method and system based on machine learning. The method comprises the following steps: processing alternative fuel characteristic parameters in a cement kiln system and kiln system operation parameters to obtain a cement kiln multi-source data set; performing thermal analysis test on the alternative fuel sample to obtain an alternative fuel combustion characteristic parameter set; analyzing the dynamic association relationship between the kiln system working condition and the alternative fuel characteristics to obtain a working condition adaptability parameter set; extracting a combustion time-space feature set consumed by the alternative fuel of the cement kiln; performing multi-model parallel processing and prediction result fusion on the combustion space-time feature set to obtain first prediction data; and executing adaptive error correction, and outputting second prediction data and a fuel adjustment suggestion. According to the method, the complex non-linear relation and the time-lag effect between the kiln system working condition and the alternative fuel characteristics are effectively captured, and accurate prediction and optimal control over the alternative fuel consumption are achieved.
Owner:NANYANG ZHONGLIAN CEMENT CO LTD

Alternative fuel incinerator for cement kiln

The utility model belongs to the technical field of cement kiln hazardous waste co-processing, and particularly relates to a cement kiln alternative fuel incinerator. A cement kiln alternative fuel incinerator comprises an incinerator body, a blanking platform, a step-shaped combustion platform, a pushing device, a blowing device, a main air inlet, a material inlet and a decomposing furnace connector, the main air inlet, the material inlet and the decomposing furnace connector are arranged on the incinerator body, a C-shaped air guide plate is fixedly connected to the front end face of the combustion platform, and a plurality of air guide holes are formed in the front end face of the air guide plate. An air guide pipe is fixedly connected to the outer side surface of the furnace body at one end of the air guide plate, the air guide pipe is communicated with an inner cavity of the air guide plate, and tertiary air is introduced into the air guide pipe; the blowing device comprises an air cannon fixedly connected to the outer side of the furnace body and a blowing head communicated with the air cannon and arranged below the air guide plate. The combustion temperature fluctuation in the incinerator can be reduced, and the heating uniformity of alternative fuel can be improved so as to improve the combustion efficiency of the alternative fuel.
Owner:ANYANG ZHONGDAN ENVIRONMENTAL PROTECTION TECH CO LTD

Bypass ventilation system for replacing crude fuel VOCS waste gas in environment-friendly workshop by adopting co-processing

The utility model relates to a bypass ventilation system for replacing raw fuel environment-friendly workshop VOCS waste gas through co-processing, which comprises a waste gas collecting system connected with a raw fuel environment-friendly workshop, and the waste gas collecting system is respectively connected with a primary cooling source VOCs waste gas air supply system and a secondary cooling source VOCs waste gas air supply system. The primary cooling source VOCs waste gas air supply system is sequentially connected with a cyclone separator, a bag type dust collector, a bypass system fan, a mixing chamber, a kiln head air supply system, a kiln head grate cooler, a rotary kiln, a kiln tail smoke chamber, a cement kiln denitration and desulfurization system, a kiln tail dust collection system and a chimney, and the kiln tail smoke chamber is connected with the cyclone separator; and the secondary cooling source VOCs waste gas air supply system is connected with the mixing chamber. Harmful elements in a cement kiln system are reduced, the skinning risk of the preheater is relieved, co-processing of VOCs waste gas is achieved, coarse and fine separation of bypass ash is completed, the discharge pressure of a cement enterprise is relieved, and the operation cost of the cement enterprise is saved.
Owner:HUAXIN CEMENT CO LTD +1

Cement kiln system for coupling oxygen enrichment and staged combustion by using alternative fuel in large proportion

The invention belongs to the technical field of energy conservation and environmental protection, and discloses a cement kiln system for coupling oxygen enrichment and staged combustion by using alternative fuel in a large proportion, which comprises a circulating fluidized bed system, a decomposing furnace, a rotary kiln and a grate cooler, the kiln tail of the rotary kiln is connected with the bottom of the decomposing furnace, a bottom gasified gas spraying pipe is arranged between a kiln tail smoke chamber of the cement kiln and a coal spraying pipe of the conical part, and an upper gasified gas spraying pipe is arranged on the upper portion of the middle section of the decomposing furnace; the bottom gasified gas spray pipe and the upper gasified gas spray pipe are both connected to a gasified gas outlet of the circulating fluidized bed system; and a semi-gasified gas spray pipe is arranged at the upper part of the lower section of the decomposing furnace and is connected to a semi-gasified gas outlet of the circulating fluidized bed system. The disposal amount of the alternative fuel can replace 50% of pulverized coal in the decomposing furnace, and the requirement for using the alternative fuel in a large proportion is met.
Owner:ANHUI CONCH IND TECHNOLOGY RESEARCH INSTITUTE CO LTD

Method and system for predicting temperature of rotary cement kiln

The invention discloses a method and system for predicting the temperature of a rotary cement kiln, and belongs to the technical field of artificial intelligence. The method for predicting the temperature of the rotary cement kiln comprises the steps that real working condition data and simulation working condition data of the rotary cement kiln are obtained; the real working condition data and the simulation working condition data are mixed, and a sample data set is constructed; constructing a temperature prediction model of the rotary cement kiln; training the temperature prediction model of the rotary cement kiln by using the sample data set; and realizing the temperature prediction of the rotary cement kiln by using the trained rotary cement kiln temperature prediction model. According to the method for predicting the temperature of the rotary cement kiln, the multi-source sensing data and the depth time sequence modeling technology are fused, the temperature prediction of the burning zone of the rotary cement kiln is achieved through the CNN-LSTM mixed neural network, and a decision basis can be provided for regulation and control of the working condition of the rotary cement kiln.
Owner:UNIV OF SCI & TECH BEIJING

Cement kiln tail flue gas waste heat recovery system based on cascade heat exchange and intelligent regulation and control and cascade heat exchange method of cement kiln tail flue gas waste heat recovery system

The invention discloses a cement kiln tail flue gas waste heat recovery system based on cascade heat exchange and intelligent regulation and control and a cascade heat exchange method thereof, the cement kiln tail flue gas waste heat recovery system comprises a cascade heat exchange module and an intelligent regulation and control module which are matched for use, and a flue gas guide plate is arranged at a flue gas inlet of the cascade heat exchange module; under control and regulation of the intelligent regulation and control module, high, medium and low cascade heat exchange of cement kiln tail flue gas waste heat is achieved, the dynamic response time of control and regulation can be shorter than 30 s, the response speed is increased by 60% or above compared with a traditional control system with a fixed proportion, the scaling and anti-corrosion detection function is achieved, and the control system is suitable for large-scale popularization and application. And the operation stability of the system is guaranteed, the service life of the system is prolonged, and the system is not only suitable for heat energy recovery in the cement production process, but also capable of achieving efficient heat energy recovery in other high-dust and high-corrosion flue gas environments.
Owner:HAIHUI ENVIRONMENTAL PROTECTION EQUIP CO LTD

Cement kiln bypass ventilation and high-chlorine material treatment device

The invention provides a cement kiln bypass ventilation and high-chlorine material treatment device, and relates to the technical field of bypass ventilation devices.The spraying mechanism comprises a fixed rotating shaft, the fixed rotating shaft is fixedly installed through a fixed output shaft and a servo motor, and a first bevel gear is arranged on the fixed rotating shaft; a first bevel gear is rotatably mounted on the annular steel tank body, a second bevel gear is engaged with the circumferential surface of the first bevel gear, a third bevel gear is engaged with the circumferential surface of the second bevel gear, a first fixing shaft is rotatably mounted on the second bevel gear, and the first fixing shaft is fixedly mounted on the annular steel tank body. A spiral blade centrifugal separation unit and a rotational flow plate demister fine treatment unit are innovatively integrated in the device, a spiral blade adopts a variable pitch design and is driven by a servo motor, the rotating speed can be adjusted according to the working condition of flue gas, airflow is driven to form a strong rotational flow field, and high-chlorine dust with large particle size in the flue gas rapidly moves towards a tank wall under the action of centrifugal force.
Owner:XINGTAI JINYU JIDONG CEMENT CO LTD

Ammonia control and denitrification method for flue gas of kiln for preparing cement from carbide slag based on waste heat utilization

The invention relates to the technical field of ammonia control and denitrification of kiln flue gas, in particular to an ammonia control and denitrification method for kiln flue gas for preparing cement from carbide slag based on waste heat utilization. According to the technical scheme, the method comprises the following steps that waste heat cooperative utilization is conducted, specifically, flue gas waste heat is subjected to graded utilization through three waste heat recovery systems, specifically, kiln bypass waste heat utilization is conducted, flue gas is extracted from a kiln bypass dechlorination high-temperature area at about 350 DEG C, and the overall energy consumption of the system is reduced; the atomization effect of the calcium nitrate solution is optimized by adopting the nano dispersing agent, and the sulfur resistance of the modified catalyst is combined, so that efficient and stable denitration reaction is realized, ammonia escape is accurately controlled, finally, the flue gas of the kiln can meet the ultralow emission requirement, and secondary pollution to the environment is greatly reduced; the modular reactor design and the dynamic predictive control technology enhance the adaptability of the system to complex working conditions, meanwhile, fuel consumption is further reduced through waste heat recycling and raw flue gas preheating, the service life of equipment is prolonged, and the operation cost of the system is remarkably reduced.
Owner:BEIJING FUSION ENVIRONMENTAL PROTECTION CO LTD

Dry denitration equipment for rotary cement kiln

The utility model provides dry denitration equipment for a rotary cement kiln. The dry denitration equipment for the rotary cement kiln comprises a device body, a circulating box is fixedly connected to the device body, a circulating base is fixedly connected to the interior of the circulating box, a circulating pump is fixedly connected to the circulating base, a circulating pipe is fixedly connected to the circulating pump, a circulating output pipe is fixedly connected to the circulating pump, and the circulating output pipe is fixedly connected to the device body. A circulating pump is fixedly connected to the device main body, a circulating electromagnetic valve is arranged on the circulating pump, a water tank is fixedly connected to the device main body, a cooling distillation box is fixedly connected to the device main body, an ammonia gas input pipe is fixedly connected to the cooling distillation box, a condenser is fixedly connected to the ammonia gas input pipe, a liquid ammonia input pipe is fixedly connected to the condenser, and a liquid ammonia outlet pipe is fixedly connected to the liquid ammonia input pipe. A liquid ammonia box is arranged on the device main body, and an exhaust pipe is fixedly connected to the device main body. The dry denitration equipment for the rotary cement kiln has the effect of reducing environmental pollution.
Owner:JIANGSU MUWEITE ENVIRONMENTAL PROTECTION TECH CO LTD

All-solid waste negative carbon porous brick and preparation method thereof

The invention discloses an all-solid-waste negative-carbon porous brick and a preparation method thereof, belongs to the technical field of green building materials for solid waste recycling and CO2 capture-storage-utilization, and particularly relates to a porous brick which takes red mud, steel slag and recycled aggregate as main raw materials, constructs a hierarchical pore structure through low-water-binder-ratio semi-dry pressing molding, and is prepared from the following raw materials in a solid-solid-waste negative-carbon porous brick. And directional carbonization curing is carried out by using cement kiln tail gas CO2 under the conditions of normal temperature and micro pressure, so that the national waste porous brick with negative carbon characteristic is prepared. According to the method, solid waste high doping, CO2 efficient solid storage and product performance synergistic improvement can be achieved.
Owner:HUNAN UNIV

Cement kiln system heat consumption analysis method based on data analysis

The invention discloses a cement kiln system heat consumption analysis method based on data analysis, and relates to the technical field of industrial data analysis, and the method comprises the following steps: collecting and preprocessing process operation parameters of a cement kiln system; based on a sliding time window and a two-stage clustering algorithm, time sequence analysis and working condition division are carried out on the process operation parameters, and a working condition feature library is established; based on the working condition feature library, establishing a heat consumption analysis base model and a heat consumption abnormal mode recognition rule library; and applying the heat consumption analysis base model to real-time operation data, and outputting a heat consumption analysis report in combination with the heat consumption abnormal mode recognition rule base. According to the method, the sliding time window and the two-stage clustering algorithm are introduced, a traditional cement kiln working condition division method is improved, time sequence correlation characteristics of process operation parameters can be better captured, system changes can be dynamically adapted, and accurate working condition division is achieved.
Owner:NANJING GUOHUAN TECH CO LTD

Analog simulation calculation method, device, equipment and medium for temperature field of rotary cement kiln

The invention provides a rotary cement kiln temperature field analog simulation calculation method, device and equipment and a medium. The rotary cement kiln temperature field analog simulation calculation is divided into a solid calculation domain and a fluid calculation domain based on equipment structure information and a production process of a rotary cement kiln; constructing a solid heat conduction control equation for the solid computational domain, and constructing a basic control equation for the fluid computational domain; solving the solid heat conduction control equation to obtain a solid computational domain temperature field simulation calculation result; the basic control equation is subjected to flow field simulation calculation, a fluid computational domain simulation calculation result is output, a dynamic temperature field in the rotary cement kiln is displayed through analogue simulation, a reliable basis is provided for real-time monitoring of conditions such as abrasion of refractory materials in the rotary cement kiln, and therefore equipment safety and stable production operation of the rotary cement kiln are guaranteed; only an energy conservation equation needs to be calculated for a solid material area, a velocity field and a pressure field do not need to be calculated, and the problems that the calculation amount is large and convergence cannot be achieved during simulation are effectively solved.
Owner:BEIJING BUILDING MATERIALS ACADEMY OF SCI RES +1

Construction waste treatment system and method based on cement kiln co-treatment

The invention discloses a construction waste treatment system and method based on cement kiln co-processing, the system comprises a construction waste treatment system, a light substance crushing system, an alternative fuel conveying treatment system, a raw material conveying system and a cement production system, and the system is provided with two construction waste feed ports, so that decoration waste can be treated, and the construction waste can be recycled. The garbage can be demounted, and the adaptability is wide; according to the construction waste treatment system, the construction waste is thoroughly treated by fully utilizing the characteristics of cement production, no waste is discharged, the construction waste is treated into aggregate, powder and light substances through the construction waste treatment system and the light substance crushing system, and the generated aggregate and powder can be used as raw materials for cement production; produced light substances are used as alternative fuel for cement production, so that the resource recycling rate is greatly increased, and the cement production cost is reduced; and meanwhile, the system can reduce the consumption of fossil fuel and obviously reduce carbon emission.
Owner:NANJING KESEN KENEN ENVIRONMENT & ENERGY

Intelligent operation judgment system for cement kiln equipment

The invention discloses an intelligent operation judgment system for cement kiln equipment. The intelligent operation judgment system comprises a knowledge base unit, a data acquisition unit, a data processing unit, an intelligent analysis unit, a decision execution unit, a feedback optimization unit and a man-machine cooperation unit, the knowledge base unit stores historical fault cases, process rules and expert experience and supports root cause reasoning; the data acquisition unit acquires equipment operation full-dimension data in real time through sensor acquisition, visual perception acquisition and process parameter acquisition; and the data processing unit is used for performing low-delay data processing and lightweight model reasoning, preprocessing the data, performing real-time anomaly detection and executing a preset process rule. The system is reasonable in design, through real-time data acquisition, intelligent analysis and predictive maintenance, the production process is optimized, the energy consumption is reduced, the fault downtime is shortened, and through'sensing-transmission-analysis-decision 'closed-loop management, the production efficiency and safety are remarkably improved, and the maintenance cost is reduced.
Owner:TIANRUI GRP GUANGSHAN CEMENT CO LTD

Cement kiln thermal diagnostic analysis method and system based on heat balance calculation

The invention discloses a cement kiln thermotechnical diagnosis analysis method and system based on heat balance calculation, and relates to the field of cement kiln thermotechnical diagnos.The analysis method comprises the steps that a corresponding heat balance state is calculated by obtaining cement kiln thermotechnical parameters and material component data, the material balance relation between the material input quantity and the material output quantity of the cement kiln is analyzed; evaluating the energy utilization efficiency of the cement kiln firing system by taking the ratio of the cement kiln clinker formation heat to the input total heat as a thermal efficiency index, and generating a diagnostic index by combining a thermal balance state and a material balance relationship; and comparing the diagnosis index with a historical operation optimal value to determine a deviation condition, evaluating heat loss abnormity and an operation state of the cement kiln thermotechnical engineering according to the deviation condition, constructing a causal atlas to predict a development trend of the cement kiln thermotechnical engineering, and obtaining a cement kiln combustion control result. The method can help to understand how each factor affects the overall performance of the thermal system, and facilitates the optimization and adjustment of different parameters according to the causal relationship in the later stage.
Owner:湖州槐坎南方水泥有限公司

Denitration catalyst, preparation method thereof and application of denitration catalyst in cement kiln flue gas denitration

The invention belongs to the technical field of flue gas denitration, and particularly relates to a denitration catalyst, a preparation method thereof and application of the denitration catalyst in flue gas denitration of a cement kiln. The denitration catalyst provided by the invention is prepared from the following raw materials: 5 to 10 parts of montmorillonite powder, 60 to 85 parts of titanium dioxide, 1 to 2 parts of stearic acid, 4 to 6 parts of metavanadate, 2 to 4 parts of glass fiber, 3 to 5 parts of niobium phosphate, 1 to 3 parts of carboxymethylcellulose and 1 to 3 parts of polyoxyethylene. When the denitration catalyst provided by the invention is applied to cement kiln flue gas denitration, the main active component vanadium poisoning of the catalyst can be effectively avoided, and the denitration activity of the catalyst is further improved.
Owner:TIANHE BAODING ENVIRONMENTAL ENG

Process for harmlessly treating liquid hazardous wastes by using cement kiln

The invention belongs to the technical field of liquid hazardous waste treatment, and particularly relates to a process for harmlessly treating liquid hazardous waste by using a cement kiln, which comprises the following steps: S1, conveying pretreated liquid hazardous waste to a temporary storage device by using a pumping device; s2, the liquid hazardous waste is temporarily stored and homogenized in the cache device; s3, the materials discharged from the temporary storage device are divided into four branches, four atomizing gun heads are evenly distributed in the same horizontal plane of the decomposing furnace, and the materials in the four branches are atomized through the four atomizing gun heads; and S4, atomizing the materials in the four branches, spraying the atomized materials into the decomposing furnace, and enabling the atomized liquid hazardous waste to be in full contact with high-temperature gas in the decomposing furnace and to be quickly combusted. The method does not affect the yield and quality of the cement kiln, can improve the disposal amount of the liquid hazardous waste, and achieves the effect of replacing a large amount of fire coal.
Owner:MAISON (PENGLAI) COMPREHENSIVE UTILIZATION OF RESOURCES CO LTD

High-strength asphalt-based pavement material and preparation method and application thereof

The application relates to the technical field of pavement materials, and particularly discloses a high-strength asphalt-based pavement material and a preparation method and application thereof. The high-strength asphalt-based pavement material comprises the following raw material components in mass fractions: waste rubber powder 60-80 parts, base asphalt 20-50 parts, sodium lignosulfonate modified petroleum resin 10-20 parts, deacidified waste oil 5-15 parts and solid filler 20-30 parts; wherein the raw material components of the solid filler comprise furan resin glass fiber reinforced material, cement kiln dust, blast furnace slag and coal gangue powder. The high-strength asphalt-based pavement material provided by the application has excellent road performance, can maintain good stability at low temperatures, is not prone to cracking, the raw material components are cheap and easy to obtain, the preparation cost is low, and the treatment pressure of solid waste can be effectively relieved.
Owner:HEBEI COMMUNICATIONS INVESTMENT GROUP CO LTD HIGHWAY MAINTENANCE BRANCH +1

Silicon mullite brick with high connection stability and production process thereof

InactiveCN120864886ABrickMullite
The invention discloses a silicon mullite brick with high connection stability and a production process thereof, and belongs to the technical field of silicon mullite brick preparation. Through the composite formula design of the multi-graded silicon carbide aggregate and the in-situ generated mullite precursor and in combination with a microwave-air pressure coupling sintering process, the optimization of the material structure is realized. Wherein the silicon carbide aggregate is subjected to surface etching to form a microporous structure, and the microporous structure and the aluminum phosphate nanofiber reinforced matrix form a three-dimensional interlocking network; dual-band microwave alternate radiation and staged air pressure dynamic regulation and control are adopted, substance diffusion is promoted at low temperature, and meanwhile pore formation is inhibited at high temperature; and in the gradient cooling stage, the grain boundary stability is enhanced through controllable oxygen partial pressure and rare earth steam treatment. The process effectively improves the interface bonding strength and thermal shock resistance of the silicon mullite brick, reduces the sintering energy consumption, and is suitable for refractory material preparation of high-temperature equipment such as a cement kiln and an incinerator.
Owner:JIANGSU SHUNXING REFRACTORY TECH

System and method for capturing cement kiln flue gas carbon dioxide based on high-temperature flue gas waste heat regeneration technology

The invention discloses a system and a method for capturing cement kiln flue gas carbon dioxide based on a high-temperature flue gas waste heat regeneration technology. The system comprises a carbon dioxide absorption system and a carbon dioxide desorption system, the carbon dioxide absorption system comprises a pretreatment tower, an induced draft fan, an absorption tower, a water washing tower and a rich liquid pump; the carbon dioxide desorption system comprises a rich and lean solution heat exchanger, a lean solution pump, a desorption tower, a regenerated gas cooler, a lean solution cooler and a high-temperature flue gas waste heat recovery reboiler. Compared with the prior art, the system and method for capturing the cement kiln flue gas carbon dioxide based on the high-temperature flue gas waste heat regeneration technology can effectively utilize the cement kiln high-temperature flue gas to replace external heat source water vapor to desorb CO2, can effectively reduce the CO2 capturing cost, realizes the cooling of the cement kiln high-temperature flue gas, and improves the recovery rate of CO2. Good application prospects are realized.
Owner:HANGZHOU BOILER GRP CO LTD

A high-concentration carbon dioxide capture system built on a cement kiln system and a low-carbon emission type cement clinker production line

The present invention discloses a high-concentration carbon dioxide capture system built on a cement kiln system and a low-carbon emission type cement clinker production line. Among them, the high-concentration carbon dioxide capture system includes a first decomposing furnace, a preheater assembly, a first gas-solid separator, a second decomposing furnace device, and a second gas-solid separator; the feed end of the first decomposing furnace is connected to the discharge end of the preheater assembly, and the intake end of the first decomposing furnace is connected to the cement kiln system; the inlet end of the first gas-solid separator is connected to the outlet end of the first decomposing furnace, the discharge end of the first gas-solid separator is connected to the second decomposing furnace device, and the outlet end of the first gas-solid separator is connected to the intake end of the preheater assembly; the inlet end of the second gas-solid separator is connected to the second decomposing furnace device. The low-carbon emission type cement clinker production line includes a cement kiln system, a high-concentration carbon dioxide capture system, and a carbon monoxide generation system that are connected to each other. The present invention effectively realizes the series connection and circulation of the production of cement clinker, carbon dioxide, and carbon monoxide.
Owner:CHENGDU JINCHANGMIN ENVIRONMENTAL PROTECTION TECH CO LTD

Single-step low-temperature calcium carbonate production through carbon dioxide sequestration of mineral materials to make concrete

The disclosure herein sets forth processes and compositions for producing carbonated materials comprising calcium carbonates through a mechanochemical process. The present disclosure concerns the production of calcium carbonate by sequestrating CO2. Certain processes herein include providing alkaline-rich mineral materials that include carbonatable solid wastes such as lime kiln dust, cement kiln dust, and coal combustion residues, and simultaneously fractioning the alkaline-rich mineral materials, while contacting the alkaline-rich mineral materials with a CO2-containing gas in carbonation reactor at low temperature and ambient pressure. In some embodiments, the alkaline-rich mineral materials are partially carbonated before being used in the processes disclosed herein. After contacting the alkaline-rich mineral materials with a CO2-containing gas in carbonation reactor at low temperature and ambient pressure, solid calcium carbonate is produced. In aqueous reactors, the solid calcium carbonate is filtered from a solution in which it precipitated, and the remaining solution includes hydroxide as well as alkaline metal ions. The solution filtered from the solid calcium carbonate can be sequentially contacted with a CO2-containing gas stream to precipitate additional calcium carbonate. The carbonated materials formed from these processes can be used in the form of a slurry, as a moist powder, as a dried powder, as a reactive filler or as a supplementary cementitious material in a mixture that is used to make concrete.
Owner:CARBONBUILT

Preheating and predecomposing device and method outside phosphogypsum acid-making and co-production cement kiln

PendingCN119983819ASulfur compoundsFurnace typesReductive decompositionPhosphogypsum
The invention discloses a pre-heating and pre-decomposing device and method for co-production of acid from ardealite and outside a cement kiln, and the device is characterized in that pretreated ardealite, a siliceous raw material and an aluminum raw material are prepared into a raw material according to a specific proportion, the raw material is fed into a pre-heating system, and the raw material and hot flue gas from a decarburization and desulfurization furnace are subjected to countercurrent suspension pre-heating; the preheated mixture enters a decomposing furnace, is subjected to suspension reductive decomposition with reductive hot flue gas from a gasification furnace, and then is mixed and oxidized with high-temperature and high-oxygen air from a kiln head, so that a hot raw material with relatively high calcium oxide content is obtained; and the hot raw material enters the rotary kiln and is further subjected to mineralization reaction with the silicon-aluminum correction material to generate cement clinker. According to the method for co-producing acid from ardealite and preheating and pre-decomposing outside the cement kiln, preheating and decomposing of ardealite are completed in a suspended state, decomposing of ardealite in the kiln is converted into decomposing outside the kiln, and the effects of being high in heat and mass transfer efficiency, high in reducing agent utilization rate, high in production efficiency, low in system energy consumption, cost-reducing and efficiency-increasing can be achieved.
Owner:SINOMA INT ENG

Dry-process cement kiln tail flue gas desulfurization device and method

The dry-process cement kiln tail flue gas desulfurization device comprises a reaction tower and a dust remover, a gas inlet channel is arranged at the bottom of the reaction tower, a desulfurizer feeding pipe is arranged in the middle of the reaction tower, the top of the reaction tower is communicated with the dust remover, and after gas-solid separation of the dust remover, a solid desulfurizer flows back into the reaction tower to be circulated. A motor, a rotating shaft, a homogenizing plate and a screw blade are arranged on the reaction tower, the homogenizing plate vertically divides the reaction tower into a dilute-phase reaction area and a dense-phase reaction area, the homogenizing plate extends towards the inner wall of the reaction tower to form a narrow channel for flue gas to flow, a desulfurizing agent feeding pipe discharges materials to the homogenizing plate, and the screw blade is located in the dense-phase reaction area. And the dust remover discharges the solid desulfurizing agent into the dense-phase reaction zone. According to the invention, the single-cycle reaction desulfurization efficiency of the fluidized bed desulfurization reaction tower is improved, and the equipment operation cost is reduced.
Owner:NANYANG ZHONGLIAN CEMENT CO LTD

Desulfurizing agent for cement kiln as well as production method and application of desulfurizing agent

The invention discloses a desulfurizing agent for a cement kiln as well as a production method and application of the desulfurizing agent. The desulfurizing agent is prepared from the following raw material components in percentage by weight: 88-96 wt% of limestone; 2-6 wt% of an iron raw material; 1-6 wt% of gypsum; and 0-4 wt% of a silicon-aluminum material. The desulfurizer is produced by utilizing a kiln line of a cement enterprise, is dried and ground with raw materials according to a mass ratio of 1: 100 to 3: 100, and then is put into a cement kiln system for cement clinker production, so that the emission concentration of sulfur oxides in kiln tail flue gas produced by sulphoaluminate cement clinker can be reduced from more than 2000mg / Nm < 3 > to less than 35mg / Nm < 3 >; and for other types of cement clinker, the content of the cement clinker can be reduced from 1000 mg / Nm < 3 > or above to 35 mg / Nm < 3 > or below, the desulfurization effect is stable, and the environment-friendly emission requirement can be continuously met.
Owner:JIAHUA SPECIAL CEMENT

Treatment method for recycling cement kiln flue gas mineralized solid waste gypsum coupling escape ammonia

The invention belongs to the technical field of environmental protection, and particularly relates to a treatment method for recycling cement kiln flue gas mineralization solid waste gypsum coupling escape ammonia, which comprises the following steps: conveying original flue gas to a deamination tower, feeding an ammonia-containing ammonium sulfate solution output by a mineralization reactor into the deamination tower for deamination, washing the flue gas by using the ammonia-containing ammonium sulfate solution, and volatilizing ammonia in the process, therefore, the flue gas is desulfurized; the desulfurized ammonia-containing desulfurized flue gas is input into the decarburization tower to be subjected to water washing treatment, the ammonia water storage tank inputs ammonia water into the liquid storage area, the ammonia water in the liquid storage area is circularly conveyed to the decarburization area to be used for carrying out water washing on the ammonia-containing desulfurized flue gas to realize decarburization, and the decarburized flue gas enters the deamination area to be subjected to two-stage water washing treatment; the ammonia-containing decarburized flue gas subjected to two-stage water washing is input into an acid washing tower for acid washing, and ammonia in the flue gas is further removed; meanwhile, the liquid storage area conveys the mixed solution to the mineralization reactor. According to the invention, the desulfurization, decarbonization and mineralization functions are realized, the problem of ammonia escape is effectively solved, and the energy consumption of evaporative crystallization is reduced.
Owner:ANHUI CONCH GRP +1

METHOD, APPARATUS, COMPUTER DEVICE AND STORAGE MEDIUM FOR DETERMINING ALTERNATIVE FUELS

METHOD, APPARATUS, COMPUTER DEVICE AND STORAGE MEDIUM FOR DETERMINING ALTERNATIVE FUELS The present invention relates to a method, device, computer device and storage medium for determining an alternative fuel, the method comprising: obtaining a target fuel corresponding to a target cement kiln and a plurality of alternative component categories, property parameters, a maximum carrying capacity of an alternative fuel combination to be selected, as well as a fuel boundary condition, constructing an objective function and a constraint condition; Based on the objective function and the constraint conditions, calculating the initial alternative fuel combination ratio solution for each alternative fuel combination to be selected;using a non-dominated sequential genetic algorithm to optimize the initial alternative fuel combination ratio solution, and calculating the theoretical substitution ratio of each optimized alternative fuel combination; based on the theoretical substitution ratio, selecting a fuel combination from a plurality of alternative fuel combinations to be selected. Based on the theoretical substitution ratio, determining the alternative fuel component scheme corresponding to the target fuel from among the alternative fuel combinations to be selected. The invention solves the problem of fluctuation of working conditions in cement kilns due to the complexity of the composition of alternative fuels, and improves the accuracy and reliability of determining alternative fuels. Figure for abstract: none;
Owner:CBMI CONSTRUCTION CO LTD +2

Carbon dioxide capture and concrete solidification integrated utilization system

The invention discloses a carbon dioxide capture and concrete solidification integrated utilization system which comprises a cement kiln, a carbon capture device and a concrete premixing device, the carbon capture device is connected with the cement kiln so that the cement kiln can convey waste gas to the carbon capture device, the carbon capture device is provided with a washing cavity and a capture cavity, and the concrete premixing device is connected with the washing cavity. The waste gas flows into the trapping cavity after being subjected to water washing and dust removal through the water washing cavity, carbon dioxide in the gas is trapped by using an absorbent, the concrete premixing device is connected with the carbon trapping device, and the carbon dioxide trapped by the carbon trapping device is conveyed into the concrete premixing device so as to be sealed in concrete. By integrating a large amount of carbon dioxide generated in the production link of the cement industry and the process of improving the concrete strength by using carbon dioxide in the concrete production, the pollution and carbon dioxide emission of the traditional cement industry are greatly reduced, and meanwhile, the carbon dioxide is utilized in the hardening process of the concrete; therefore, a value-added building material product is obtained.
Owner:HUANENG CLEAN ENERGY RES INST +1

High-strength asphalt-based pavement material as well as preparation method and application thereof

The invention relates to the technical field of pavement materials, and particularly discloses a high-strength asphalt-based pavement material as well as a preparation method and application thereof. The high-strength asphalt-based pavement material is prepared from the following raw material components in parts by mass: 60 to 80 parts of waste rubber powder, 20 to 50 parts of matrix asphalt, 10 to 20 parts of sodium lignin sulfonate modified petroleum resin, 5 to 15 parts of deacidified waste grease and 20 to 30 parts of solid filler, wherein the solid filler comprises the following raw material components: a furan resin glass fiber reinforced material, cement kiln ash, blast furnace slag and coal gangue powder. The high-strength asphalt-based pavement material provided by the invention has excellent pavement performance, can keep good stability at low temperature, is not easy to crack, is low in raw material components and easy to obtain, is low in preparation cost, and can also effectively relieve the treatment pressure of solid wastes.
Owner:HEBEI COMMUNICATIONS INVESTMENT GROUP CO LTD HIGHWAY MAINTENANCE BRANCH +1