Composite bonding wear-resistant castable refractory
A technology of refractory castables and refractory raw materials, which is applied in the field of wear-resistant refractory castables for high-temperature kiln engineering. It can solve the problems of loss of fluidity and condensation of castables, and achieve the effects of fast hardening, high strength, and improved wear resistance.
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Embodiment 1
[0052] The weight ratio is: 5-1mm fused corundum 49%, 1-0.088mm fused corundum 14%, <0.088mm fused corundum 24%, alumina micropowder 3%, silica fume 6%, aluminate cement 4% , 2% heat-resistant steel fiber, 0.2% sodium hexametaphosphate, 0.05% citric acid, 4% silica sol with a concentration of 30%, and 3% water.
[0053] According to the above ratio, the solid raw materials are weighed and blended, and then poured into the mixer; then the specified silica sol and water are added, and the test body is made after stirring, pouring, transportation, pouring, vibration, demoulding, and curing. Physical properties were tested after heat treatment.
[0054] The obtained physical properties are: 110℃×24h drying: flexural strength 29.2MPa, compressive strength 173.3MPa, apparent porosity 7.1%, bulk density 3.35g / cm 3 ;1100℃×3h drying: flexural strength 25.9MPa, compressive strength 200.0MPa, apparent porosity 10.6%, bulk density 3.32g / cm 3 , line change -0.11%, abrasion resistance; 13...
Embodiment 2
[0057] The weight ratio is: 5-1mm fused corundum 48%, 1-0.088mm fused corundum 17%, <0.088mm fused corundum 23%, alumina micropowder 2%, silica fume 6%, aluminate cement 4% , 3% of heat-resistant steel fiber, 0.2% of sodium hexametaphosphate, 0.05% of citric acid, 3% of silica sol with a concentration of 30%, and 3% of water.
[0058] According to the above ratio, the solid raw materials are weighed and blended, and then poured into the mixer; then the specified silica sol and water are added, and the test body is made after stirring, pouring, transportation, pouring, vibration, demoulding, and curing. Physical properties were tested after heat treatment.
[0059] The obtained physical properties are: 110℃×24h drying: flexural strength 30.0MPa, compressive strength 187.65MPa, apparent porosity 8.0%, bulk density 3.32g / cm 3 ;1100℃×3h drying: flexural strength 38.8MPa, compressive strength 211.2MPa, apparent porosity 10.5%, bulk density 3.32g / cm 3 , line change -0.15%, abrasio...
Embodiment 3
[0062] The weight ratio is: 5-1mm high-bauxite 53%, 1-0.088mm high-bauxite 14%, <0.088mm high-bauxite 21%, alumina micropowder 5%, silica fume 3%, aluminate 5% cement, 0% heat-resistant steel fiber, 0.2% sodium hexametaphosphate, 0.02% citric acid, 2.5% silica sol with a concentration of 40%, and 4% water.
[0063] According to the above ratio, the solid raw materials are weighed and blended, and then poured into the mixer; then the specified silica sol and water are added, and the test body is made after stirring, pouring, transportation, pouring, vibration, demoulding, and curing. Physical properties were tested after heat treatment.
[0064] The obtained physical properties are: 110℃×24h drying: flexural strength 16.3MPa, compressive strength 117.6MPa, apparent porosity 8.5%, bulk density 2.85g / cm 3 ;1100℃×3h drying: flexural strength 25.1MPa, compressive strength 193.0MPa, apparent porosity 12.6%, bulk density 2.90g / cm 3 , line change -0.21%, abrasion resistance; 1350℃×3...
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