13447 results about "Cement Material" patented technology

The invention discloses an intelligent regulation and control method applied to cement grinding particle gradation, and relates to the technical field of cement grinding control, and the method comprises the following steps: S1, collecting grinding system operation parameters in real time, including mill current, powder concentrator rotating speed, feeding amount, grinding sound signals and online particle size detection data; s2, calculating core characteristic parameters based on the operation parameters, wherein the core characteristic parameters comprise an effective crushing power index, a dynamic fine powder retention rate and an in-mill material filling state index; s3, inputting the core characteristic parameters into a grading prediction model, and outputting predicted particle size distribution; s4, generating an adjustment instruction through a hierarchical control strategy based on the predicted particle size distribution; and S5, outputting the adjustment instruction to an execution mechanism. The particle size distribution is accurately predicted by collecting and analyzing the operation parameters of the grinding system in real time and combining core characteristic parameters, closed-loop intelligent regulation and control are achieved, the grinding efficiency, stability and product quality are improved, and meanwhile the control precision is optimized.

The invention relates to the technical field, and particularly discloses a nano-modified epoxy building thermal insulation material and a preparation method thereof. The nano modified epoxy building thermal insulation material is prepared from the following raw materials in parts by mass: 80 to 120 parts of Portland cement, 20 to 40 parts of slag powder, 5 to 10 parts of hollow mesoporous silicon dioxide, 0.1 to 1 part of pyrrole, 0.1 to 0.2 part of ammonium persulfate, 5 to 10 parts of nano silicon dioxide, 10 to 15 parts of bisphenol S epoxy resin, 1 to 5 parts of acrylic acid, 1 to 2 parts of polylysine, 0.01 to 0.1 part of catalyst and 1 to 2 parts of curing agent. The concrete is prepared from the following raw materials in parts by weight: 20-30 parts of epoxy resin, 4-8 parts of loaded aerogel, 0.1-1 part of polycarboxylate superplasticizer, 1-4 parts of composite fiber and 0.2-1.25 parts of hydrogen peroxide. The fireproof building material has excellent toughness, can better resist cracking and absorb energy, effectively avoids cracking and damage under the action of thermal stress, and ensures that the building material has a fireproof effect.

The invention discloses a microencapsulation repairing agent and an intelligent self-repairing ultrahigh-strength ultrahigh-toughness cement-based structural material, the microencapsulation repairing agent is mainly composed of a humidity-responsive outer layer, a pH-responsive middle layer and a temperature-responsive inner layer, and the outer layer is modified with a silane coupling agent. The intelligent self-repairing ultrahigh-strength ultrahigh-toughness cement-based structural material is mainly prepared from the microencapsulated repairing agent, nano carbon black, nano montmorillonite, nano cellulose and other raw materials. According to the invention, by introducing the self-repairing microcapsule with a specific structure and materials such as nano carbon black, nano montmorillonite and nano cellulose, the strength, toughness and durability of the concrete are remarkably improved, and the concrete has an intelligent self-repairing function.

The invention provides a cement equipment maintenance decision-making method and device based on a knowledge graph and large model reasoning, relates to the field of cement industry intelligent operation and maintenance, and solves the technical problem of decision-making response delay caused by knowledge fragmentation. The method comprises the following steps: extracting real-time characteristics from vibration spectrum signals, temperature curves and torque waveform data collected by an edge gateway, and extracting a work order entity triple from a natural language work order text of an EAM system; based on an equipment BOM list, a historical maintenance record and an FMEA analysis table, physical assembly constraint conditions are defined through ontology modeling to generate a cement equipment topological relation and a fault rule chain, and a knowledge graph is created to output a fault rule base with confidence coefficient weights. And inputting the real-time feature vector and the work order entity triple into a multi-modal collaborative inference engine, triggering a matched fault rule chain by combining real-time features and semantic features, outputting a fault root cause and an associated maintenance strategy ID, and labeling a logic chain. And activating the associated maintenance strategy ID and obtaining the real-time characteristic deviation degree of the maintenance strategy ID, quantifying the decision credibility through a tracing rule matching path, obtaining an executable maintenance instruction packet with a logic chain, executing the maintenance instruction packet and dynamically updating the knowledge graph based on a maintenance result. The method is used in the maintenance decision-making process of the cement equipment.

The invention relates to the technical field of material engineering, in particular to a preparation method and application of a light heat insulation cement aerogel material.The preparation method comprises the following steps that an adhesive is taken and dissolved in water, and then the solution is cooled to the room temperature; adding a dispersing agent into the solution, then adding cement, uniformly stirring, adding a hydrophobic component, and uniformly stirring; reinforcing fibers are added and evenly stirred, and the reinforcing fibers are at least one of polymer fibers, carbon fibers and glass fibers; adding the foaming component, and uniformly stirring; pouring the solution into a mold, performing freezing pore-forming by using liquid nitrogen, and recovering to room temperature after the freezing pore-forming is finished; and then drying to obtain the cement aerogel material after the drying is finished. The cement aerogel material prepared by the invention has excellent characteristics of high strength, light weight, non-flammability and the like, is used for a buffer layer of an explosion-proof tank, and can integrally improve the performance of the explosion-proof tank.

The invention provides an ardealite road base material and a preparation method thereof, and belongs to the field of road base materials. The road base material is prepared from the following raw materials in parts by weight: 850 to 900 parts of phosphogypsum, 5 to 15 parts of quick lime, 40 to 60 parts of cement, 55 to 85 parts of composite curing agent and 8.5 to 13 parts of curing exciting agent. The phosphogypsum is modified, so that soluble phosphorus and soluble fluorine in the phosphogypsum are cured; the curing exciting agent is atomized and added into the mixture of the modified phosphogypsum, the cement and the composite curing agent, so that all the components are in full contact, the hydration effect is promoted, and the strength and stability of the base material are improved. The pavement base material provided by the invention consumes a large amount of phosphogypsum, can effectively relieve the problem of accumulation of a large amount of phosphogypsum, reduces environmental pollution, has good mechanical properties, water stability and durability, is applied to highway construction, and has important environmental protection significance and social benefits.

The invention discloses sound-insulation and heat-insulation building mortar and a preparation method thereof, and relates to the technical field of building materials, the sound-insulation and heat-insulation building mortar comprises, by weight, 42-48 parts of a cementing material, 15-25 parts of an auxiliary material, 17-22 parts of lightweight aggregate, 30-35 parts of a functional filler, and 1-2 parts of an additive; the cementing material is a mixture of sulphoaluminate cement and Portland cement; the auxiliary material is a mixture of fly ash and quartz sand, the lightweight aggregate is a mixture of 20-40-mesh hollow vitrified microbeads and 70-90-mesh hollow vitrified microbeads, and the mass ratio of the hollow vitrified microbeads to the hollow vitrified microbeads is 1: (2-3); the functional filler is a mixture of modified waste rubber particles and modified fibers; the additive is a mixture of a polycarboxylate superplasticizer and hydroxypropyl methyl cellulose ether. The mortar disclosed by the invention is good in thermal insulation performance and excellent in mechanical property, the method disclosed by the invention is simple to operate and low in cost, and the prepared mortar is excellent in performance.

The invention provides a reinforced pouring type semi-flexible pavement and a construction method thereof, modified magnetic particle micron Fe3O4 (at) SiO2 mesoporous microspheres are doped into a cement-based grouting material, an anti-dispersing agent is doped, and the cement-based magnetic grouting material is prepared. Meanwhile, neodymium iron boron waste is doped into the porous asphalt mixture to serve as a magnetic material to provide a magnetic field, and when the cement-based magnetisable grouting material is injected into the porous asphalt mixture, the magnetic grouting liquid can move directionally and be adsorbed at fixed points under the action of the magnetic field by means of the magnetic adsorption effect; the grouting material for the semi-flexible pavement has the advantages that the filling rate of the grouting material is obviously improved, the bonding performance of an asphalt and cement material interface is obviously improved, the generation of interface cracks is effectively reduced, and the service life of the semi-flexible pavement is prolonged. The semi-flexible pavement cement provided by the invention has good compressive strength, breaking strength, tensile strength, bonding strength, fluidity, dry shrinkage rate and the like, and is an ideal base fluid as a cement-based magnetic grouting fluid.

The invention relates to a flame-retardant inorganic quick-setting material and a preparation method thereof, and the flame-retardant inorganic quick-setting material is prepared from the following raw materials: sulphoaluminate cement, aluminum-magnesium hydrotalcite, phosphorus slag powder, waste PBO fiber, an accelerator, a water reducer, a functional auxiliary agent, and 3, 3 '-diamino-4, 4'-difluorodiphenyl sulfone. The functional auxiliary agent comprises structural units introduced by the following monomers: 3-[N, N-dimethyl-[2-(2-methylpropyl-2-enoyloxy) ethyl] ammonium] propane-1-sulfonic acid inner salt, diphenyl (4-vinyl phenyl) phosphine oxide, 1, 3-bis (oxirane methyl)-5-(2-allyl)-1, 3, 5-triazine-2, 4, 6 (1H, 3H, 5H)-triketone, 10-(4-vinyl phenyl)-10H-phenoxazine and itaconic acid. The material is high in strength, remarkable in rapid hardening and flame-retardant effect, and safe and environment-friendly to use.

The invention discloses a foam cement-based sound absorption material with an adjustable and controllable pore structure and a preparation method of the foam cement-based sound absorption material, and belongs to the technical field of building functional materials. Aiming at the problems of insufficient pore structure regulation and control, limited sound absorption performance and high cost of a traditional cement-based sound absorption material, P.O42.5R Portland cement is used as a basis, a physical-chemical synergistic foaming method and a three-stage gradient temperature control freeze-drying process are combined through the synergistic effect of a composite foaming agent, a microporous structure regulator and a composite pore forming agent, and the sound absorption material is prepared. Precise regulation and control of pores from the nm level to the mm level are achieved, and an interconnected pore channel network with the high open porosity is formed. The density of the obtained material is 200-1000 kg / m, the porosity is 60-90%, the aperture coverage range is 2 nm-6 mm, the open porosity is 70-85%, the 28d compressive strength is 1.83-14.56 MPa, the average sound absorption coefficient in the frequency range of 250-2000 Hz is 0.12-0.62, and the noise reduction coefficient is 0.14-0.64. The composite material has the characteristics of adjustable pore structure, light weight, high strength, broadband sound absorption, low cost and good durability, and is suitable for the noise control fields of building walls, traffic facilities and the like.

The invention relates to the technical field of filling materials, and particularly discloses an ardealite-based high-strength anti-seepage filling material and a preparation process thereof, the ardealite-based high-strength anti-seepage filling material comprises 50%-65% of pretreated ardealite, 15%-25% of Portland cement, 5%-15% of superfine slag powder, 5%-10% of electrolytic manganese residues, 5%-8% of silica fume, 3%-6% of metakaolin, 2%-4% of a composite alkali activator and 0.5%-1.2% of a polycarboxylic acid water reducer, 0.3%-0.8% of an organic silicon water repellent and 0.05%-0.1% of cellulose ether; according to the invention, through chemical reaction of Mn < 2 + > in the electrolytic manganese residue and SO4 < 2-> in the phosphogypsum, micron-sized manganite crystals (MnAl2 (SO4) 4. 22H2O) are generated to actively fill internal micro-cracks of the material, so that a filling body is endowed with a self-repairing function and the impermeability is improved, and a composite alkali activator composed of NaOH and water glass is used for synergistically activating potential gelling activity of the superfine slag powder and the silica fume, so that the self-repairing filling material is prepared. And the formation of hydration products is accelerated, and 0.3-0.5 T of pulsed magnetic field is applied in the stirring process, so that the manganite crystals are guided to orderly grow along the expected stress direction of the filling body, and the compressive strength is improved.

The invention relates to the technical field of building materials, and particularly discloses a high-performance solid-waste-based grouting material and a preparation method thereof. Comprising the following raw materials in parts by weight: 32 to 54 parts of Portland cement, 12 to 16 parts of a modified admixture, 2.4 to 3.6 parts of a functional filler, 42 to 56 parts of aggregate, 45 to 55 parts of a photoinitiator solution, 0.6 to 0.8 part of a water reducing agent, 0.9 to 1.1 parts of a composite expanding agent, 0.04 to 0.06 part of a defoaming agent and 9.2 to 12.4 parts of deionized water. Siloxane groups, acylamino groups, ester groups and benzene rings are chemically bonded on the surface of the modified admixture, so that the hydrophilicity of the modified admixture is reduced, the modified admixture can form hydrogen-bond interaction with hydroxyl groups and cement hydrates on the functional filler, and meanwhile, a flexible long-chain alkane structure on the functional filler can be entangled with the modified admixture, so that the flexibility of the modified admixture is improved. The mechanical property, the durability and the fluidity of the grouting material are improved.

The invention relates to the technical field of pole-mounted circuit breakers, and discloses a primary and secondary fusion complete pole-mounted circuit breaker which comprises a shell and further comprises a bottom plate, the shell is arranged on the bottom plate, a first containing groove is formed in the end face, in the length direction, of the bottom plate, a first gradienter is arranged in the first containing groove, and a second gradienter is arranged in the second containing groove. A second containing groove is formed in the end face, in the width direction, of the bottom plate, a second gradienter is arranged in the second containing groove, four supporting legs are arranged below the bottom plate, and an adjusting structure used for adjusting the positions of the supporting legs is arranged on the bottom plate.

The invention discloses a low-cost, large-quantity and efficient carbon dioxide curing method for a tailing filling body, which adopts a two-step carbon sequestration method and comprises the following steps of: firstly, grinding and screening a tailing raw material, and chemically exciting and activating; secondly, the activated tailings are subjected to first-step carbon sequestration through cooperation of a wet method and ultrasonic, and carbon sequestration tailings are prepared; then preparing a mine filling body by using the carbon sequestration tailings and cementing materials such as cement; and finally, through second-step carbon sequestration maintenance, the carbon sequestration filling body with the high carbon sequestration amount is obtained. The carbon sequestration in the first step can stimulate the carbonization and gelation activity of the tailings and increase the carbon sequestration amount on one hand, and nano calcium carbonate and silica gel formed in the prepared carbon sequestration tailings optimize the structural compactness of the filling body and improve various properties on the other hand. According to the carbon sequestration filling body prepared through the second step of carbon sequestration, the compressive strength of 3 days can reach 3 MPa or above, the compressive strength of 28 days can reach 5 MPa or above, the carbon sequestration amount can reach 13 wt.% or above, and the carbon sequestration filling body has the advantages of being simple in process, good in performance and low in cost.

The invention relates to the technical field of machine learning, and discloses a cement kiln alternative fuel consumption prediction method and system based on machine learning. The method comprises the following steps: processing alternative fuel characteristic parameters in a cement kiln system and kiln system operation parameters to obtain a cement kiln multi-source data set; performing thermal analysis test on the alternative fuel sample to obtain an alternative fuel combustion characteristic parameter set; analyzing the dynamic association relationship between the kiln system working condition and the alternative fuel characteristics to obtain a working condition adaptability parameter set; extracting a combustion time-space feature set consumed by the alternative fuel of the cement kiln; performing multi-model parallel processing and prediction result fusion on the combustion space-time feature set to obtain first prediction data; and executing adaptive error correction, and outputting second prediction data and a fuel adjustment suggestion. According to the method, the complex non-linear relation and the time-lag effect between the kiln system working condition and the alternative fuel characteristics are effectively captured, and accurate prediction and optimal control over the alternative fuel consumption are achieved.

The present invention relates to the technical field of screw welding processing, and discloses an automatic arc welding machine for processing countersunk small self-drilling cement screws, including an operating platform and a manipulator for taking screws, and a welding gun for welding screws and plates, a shell is installed on the upper side of the operating platform, a support frame for transmitting screws is installed inside the shell, first grooves for placing screws are symmetrically opened on both sides of the support frame, a movable frame for progressive screws is movably installed between the operating platforms, a driving motor for driving the movable frame to move is installed on the side wall of the support frame, a support table is installed on the upper side of the operating platform, a detection head for checking the alignment of the screws is installed on the side of the support table, and a conversion seat for adjusting the alignment of the screws is installed on the upper side of the operating platform. After the manipulator takes the screws and docks them with the metal plate, a welding gun is used to weld them, thereby realizing automatic welding, reducing labor costs, and improving production efficiency and welding quality.

The invention belongs to the technical field of cement manufacturing, and particularly relates to high-strength weather-resistant environment-friendly cement and a preparation method thereof. The environment-friendly cement is prepared from the following raw materials in parts by mass: 40 to 55 parts of Portland cement, 15 to 25 parts of fly ash, 10 to 15 parts of slag powder, 6 to 12 parts of biomass reinforced composite mineral material, 2 to 4 parts of nano silicon dioxide, 1 to 4 parts of modified polymer emulsion and 1 to 3 parts of additive. The biomass reinforced composite mineral material is prepared from zeolite, bentonite, sepiolite and chitosan; the modified polymer emulsion comprises a modified polyacrylate emulsion and a modified polystyrene-butadiene emulsion in a mass ratio of (1-3): 1; the additive is prepared from basalt fiber, sodium lignin sulfonate, a rosin thermopolymer and sodium gluconate. The environment-friendly cement prepared by the invention not only has high strength and good weather resistance, but also remarkably reduces carbon footprint and saves natural resources.

The invention belongs to the field of electrode materials, and relates to a cement-based electrode material capable of 3D printing and a preparation method and application thereof. The cement-based electrode material comprises 500 to 600 parts of cement, 10 to 25 parts of aluminum sulfate, 70 to 84 parts of surface activated carbon black, 150 to 300 parts of surface modified quartz sand, 7.5 to 15 parts of carbon fiber, 500 to 600 parts of water and 6 to 10 parts of a water reducing agent. The material has excellent mechanical properties and electrical properties, can realize integration of energy storage and structural functions, has high practical application value, and is especially applicable to the fields of intelligent building materials and green energy storage. And through the 3D printing technology, complex structure customization of the cement-based material can be achieved, structural energy storage integration is expected to be achieved, and a new thought is provided for development of a smart energy system in the building field.

The invention relates to a high-strength stable solid waste-based composite cementing material and a preparation method and application thereof in the field of building materials. The high-strength stable solid waste-based composite cementing material is prepared from the following raw materials in parts by weight: 70-85 parts of composite solid waste micro powder; 10 to 20 parts of Portland cement clinker; 3-8 parts of a composite activator; 0.5 to 2 parts of a nano-scale function regulator; wherein the composite solid waste micro powder is prepared by mixing and grinding the following raw materials in parts by weight: 40-60 parts of blast furnace slag powder; 20 to 30 parts of fly ash; 10-20 parts of chemically modified electrolytic manganese residue powder; and 5-15 parts of steel slag powder. According to the preparation method, sodium metasilicate is adopted to assist medium-temperature calcination to chemically modify the electrolytic manganese residues, so that not only is the gelation activity of the electrolytic manganese residues effectively excited, but also free-state manganese, cadmium and other heavy metal ions in the electrolytic manganese residues are fixed in situ in newly formed zeolite-like silicate mineral lattices through thermochemical reconstruction; and a brand new technical path is opened up for safe and high-value utilization of the typical hazardous waste, namely the electrolytic manganese residues.

The invention discloses a carbonized composite cementing material as well as a preparation method and application thereof, and belongs to the technical field of solid waste resource utilization and green underground filling materials. Preparation raw materials of the carbonized composite cementing material comprise a base material, water and CO2, and the base material comprises the following components in parts by mass: 20-90 parts of fly ash, 5.5-45 parts of slag powder and 4.5-55 parts of carbide slag powder; the mass ratio of water to the base material is 0.5: 1, and the proportional relation of CO2 to the base material is 1.7 L: 1 kg. The preparation method comprises the following steps: crushing carbide slag and blast furnace slag to obtain carbide slag powder and slag powder; uniformly mixing the base materials, and adding water to prepare slurry; and introducing CO2 into the slurry, and uniformly stirring to obtain the composite material. The carbonized composite cementing material provided by the invention is excellent in performance, can replace a cement material to effectively fill underground pores, also greatly reduces CO2 emission, and provides an effective technical scheme for resource utilization of industrial solid wastes.

The invention discloses a high-performance green and environment-friendly single-component polymer cement waterproof dry blend and a preparation method thereof, and relates to the technical field of building materials, the high-performance green and environment-friendly single-component polymer cement waterproof dry blend comprises the following components: an inorganic cementing material, latex powder, graded quartz sand, a functional filler, cellulose ether, an organic silicon defoamer, a polycarboxylic acid water reducer and compound fibers; the functional filler is modified waste glass powder prepared through mechanical activation and silanization modification; the compound fiber is a mixture of modified glass fiber and modified polypropylene fiber; the preparation of the modified glass fiber comprises tannic acid and polyethyleneimine combined modification and graphene oxide modification, and the preparation of the modified polypropylene fiber comprises plasma activation. The polymer cement waterproof dry blend prepared by the method adopts the glass powder to replace natural mineral filler, is energy-saving and environment-friendly, and the cement matrix is modified by various fibers, so that the prepared polymer cement dry blend is excellent in comprehensive performance.

The invention discloses a phosphorus removal filler and a preparation method and application thereof, and belongs to the technical field of fillers. Sulphoaluminate cement, chitosan, sodium alginate and calcium peroxide are uniformly mixed in a nitric acid solution in an amino-containing coupling agent, then foaming and pore forming are performed under steam, and the phosphorus removal filler is prepared. And finally, uniformly mixing with titanium dioxide, sodium silicate, a ferrous sulfate solution and sodium borohydride to obtain the phosphorus removal filler with an excellent phosphorus removal effect, and the phosphorus removal filler has a rich pore structure and adsorption activity, can sufficiently perform physical adsorption on phosphorus elements, and has a good phosphorus removal effect. Meanwhile, the phosphorus removal filler further has excellent surface complexing activity and photocatalysis, insoluble salt precipitates can be generated through reaction of iron elements and calcium elements and phosphate in water, so that total phosphorus is removed, the material is ground after adsorption saturation and put into a fish pond to serve as a phosphorus supplementing material, resource recycling can be achieved, and the cost is reduced. Wide application prospects are realized.

The invention relates to the technical field of supercapacitors, and provides a cement-based supercapacitor, a preparation method and application. The cement-based supercapacitor comprises a cement-based electrolyte and two structural electrodes arranged on the two sides of the cement-based electrolyte. The cement-based electrolyte is prepared from cement, alkali, alkali metal salt, water and an additive, wherein the alkali metal salt comprises lithium salt; each structural electrode is composed of foamed nickel loaded with nitrogen-doped reduced graphene oxide. The lithium salt is added to construct an efficient ionic conductive network, so that the ionic conductivity of the cement-based electrolyte is enhanced, and the electrochemical performance is obviously improved. The reduced graphene oxide in the structural electrode is doped with nitrogen to enhance the electrostatic force between ions and the surface of the electrode, so that the electrochemical stability of the surface of the electrode is improved, and self-discharge is effectively inhibited. By improving an electrolyte and a structural electrode material, a cement-based supercapacitor with specific capacitance and mechanical properties is obtained and is combined with a building structure to realize building energy storage.

The invention discloses a high-toughness impervious polymer modified cement-based grouting material and a preparation method thereof, and belongs to the technical field of building repair materials. The component A is prepared from a cementing material, an admixture, a fine aggregate, a composite expanding agent, a polymer for concrete modification, fibers, an early strength agent, a water reducing agent, a composite retarder, a defoaming agent, an air entraining agent, a nano material and a functional component. The system solves the technical contradiction of toughness-strength-impermeability in the polymer modified cement-based material, and the material has excellent comprehensive performance: the initial fluidity is greater than or equal to 330 mm, the 28d compressive strength is greater than or equal to 82 MPa, the breaking strength is greater than or equal to 16.8 MPa, the bending-compression ratio is greater than or equal to 0.19, the impermeability pressure value is greater than or equal to 2.6 MPa, and the material is suitable for the fields of prefabricated buildings, tunnel engineering and the like.

The invention relates to the technical field of building materials, in particular to premixed flow state solidified soil slurry with self-sensing performance and a preparation method of the premixed flow state solidified soil slurry. 200 to 220 parts of fine aggregate; 20-30 parts of industrial waste residue; 5-10 parts of an alkaline activator; 0.5 to 1.2 parts of modified epoxy resin; 70 to 90 parts of water; 1-3 parts of conductive fiber; 0.5-1 part of a water reducing agent; and 2-4 parts of an accelerator. Through the synergistic effect of the nano-zinc oxide modified epoxy resin, the conductive fibers and the industrial waste residues, perfect combination of self-sensing, high strength, high fluidity and high durability is achieved. Nano-zinc oxide is used as a seed crystal, so that ordered growth of C-S-H gel is promoted, interface bonding of epoxy resin and a cement matrix is improved, and a more compact and more stable microstructure is formed; in a long-term use process, the material shows certain self-repairing capability.

The invention relates to the technical field of cement prefabricated part production equipment, in particular to a cement prefabricated plate production device and method. Comprising a rack, and the rack is provided with a steel bar laying mechanism, a pouring and distributing mechanism, a precise vibrating mechanism, a forming and pressing mechanism and a conveying mechanism; the steel bar laying mechanism comprises a laying support, a moving assembly and a positioning assembly. The pouring and distributing mechanism comprises a storage bin and a grading and distributing assembly; the precise vibrating mechanism comprises a vibrating frame and a vibrating unit; the forming press-fit mechanism comprises a press-fit support, a press-fit driving assembly and a press-fit plate. According to the invention, the adjustable design of steel bar spacing is matched with the positioning assembly, so that the spacing of steel bars of different specifications is accurately adjusted, the steel bars are quickly placed at preset positions, and then the distribution amount of each area is adjusted according to the distribution of the steel bars through the grading distribution assembly to ensure sufficient slurry in the corresponding cement area; and the precise vibrating mechanism combines preset steel bar parameters to achieve differential vibrating, and the vibrating strength is enhanced in a steel bar dense area to guarantee sufficient slurry filling.

The invention provides a modified coal gangue-based large-flow-state grouting and water plugging material and a preparation method thereof. Comprising 80-90 parts of a coal gangue sample, 1-5 parts of Portland cement, 1-5 parts of sulphoaluminate cement, 0.51-3 parts of a polycarboxylic acid water reducing agent, 1-4 parts of cellulose ether with the viscosity of 200w, 0.1-5 parts of a calcium oxide expanding agent, 0.5-5 parts of a plastic expanding agent, 0.5-1 part of redispersible latex powder, 0.5-5 parts of polyacrylamide with the molecular weight of 1000 and water, and the water-material ratio is 0.4. According to the modified coal gangue-based large-flow-state grouting and water plugging material and the preparation method thereof, the cement consumption can be remarkably reduced, the cost is reduced, the utilization rate of solid wastes (such as coal gangue) is increased, and the material has good flow-state performance and adjustable setting time; the method is suitable for deep and large shaft surrounding rock water seepage treatment in coal mining and other mine engineering.

The invention provides a cement production management and control platform PHM model system, and the system comprises the steps: obtaining the monitoring data and production management data of a cement production process, and enabling the monitoring data and production management data to form an original data set; performing data cleaning and preprocessing on the original data set, and removing noise and abnormal values to obtain a standardized data set; inputting the feature component into a preset deep learning model, and outputting a prediction result of the equipment state; the prediction result is compared with a set threshold range, and if the prediction result exceeds the threshold range, early warning information is generated; classifying the early warning information in combination with historical fault data and current production environment parameters, and distinguishing normal production fluctuation and potential faults; if the classification result is a potential fault, a fault mode is analyzed, a fault type is determined, a pre-training model is finely adjusted by using a fault sample, and the generalization ability of the model is improved; new data are continuously collected in the production process, the model is periodically updated, and the accuracy of model fault early warning is improved.

A method of cementing a wellbore includes injecting into the wellbore a cement slurry containing: an accelerator composite having a shell encapsulating a core including an accelerator and a disintegrating agent, the disintegrating agent including at least one of a phase change material or a gas-producing material; a cementitious material; and an aqueous carrier; and releasing the accelerator from the accelerator composite.

A method of cementing a wellbore includes injecting into the wellbore a cement slurry containing: an accelerator composite having a shell encapsulating a core including an accelerator and a disintegrating agent, the disintegrating agent including at least one of a phase change material or a gas-producing material; a cementitious material; and an aqueous carrier; and releasing the accelerator from the accelerator composite.