The invention relates to the technical field of
alloy powder preparation, in particular to a preparation process of
alloy powder for spraying a fracturing pump
plunger, and the process comprises the following steps: selecting high-purity Ni, Fe, Cr, Si, B and C as raw materials; the raw materials are sequentially added into the
smelting furnace to be melted and alloyed; extracting
slag, preserving heat, and discharging to obtain
molten steel; high-pressure water atomization equipment is adopted to enable high-speed
water flow to
impact the
molten steel so as to crush the
molten steel into liquid drops, and the liquid drops are cooled and solidified in an atomization
tower to form
powder and collected; according to the distribution characteristics of various temperature data collected and analyzed in real time in the atomization powder making process, feedback signals of a PLC
system feedback controller are adjusted in real time so as to adjust the temperature of high-pressure water and the temperature of an atomization chamber; and carrying out
dehydration treatment on the discharged water-
powder mixture, and
drying, airing and screening the water-
powder mixture. According to the method, the influence of temperature instantaneous fluctuation abnormity on the powder preparation process is accurately captured, dynamic closed-
loop control over the temperature parameters is achieved, and the
sphericity degree and the
granularity uniformity of the powder are improved.