This invention discloses an ultrathin sintered stone slab, its preparation process, and its application, belonging to the field of
building material manufacturing technology. The process includes: wet co-milling
spodumene and
zircon in an
aqueous medium containing a cationic additive to obtain
spodumene-
zircon composite micropowder; mixing the
spodumene-
zircon composite micropowder into a bottom layer
powder and a top layer
powder, and adding a plastic binder to the bottom, core, and top
layers; laying the bottom, core, and top
layers powder to form an initial powder layer; sequentially subjecting the initial powder layer to low-pressure venting, medium-
pressure stress equalization, and high-pressure superimposed high-frequency micro-vibration compaction, with buffering treatment applied to the edges of the powder layer during compaction;
drying the green blank after
pressure release and demolding,
sintering it in a high-temperature range, and cooling it to obtain the finished product; eliminating the stress difference within the green blank, enabling the finished sintered stone slab to maintain high strength while possessing cold bending characteristics with a large
radius of curvature at
room temperature, thus solving the technical problems of
brittle fracture, poor flatness, and insufficient
weather resistance in ultrathin sintered stone slabs.