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Method and apparatus for shaping spring elements

Interconnection elements for electronic components, exhibiting desirable mechanical characteristic (such as resiliency, for making pressure contacts) are formed by using a shaping tool (512) to shape an elongate core element (502) of a soft material (such as gold or soft copper wire) to have a springable shape (including cantilever beam, S-shape, U-shape), and overcoating the shaped core element with a hard material (such as nickel and its alloys), to impart to desired spring (resilient) characteristic to the resulting composite interconnection element. A final overcoat of a material having superior electrical qualities (e.g., electrical conductivity and/or solderability) may be applied to the composite interconnection element. The resulting interconnection elements may be mounted to a variety of electronic components, including directly to semiconductor dies and wafers (in which case the overcoat material anchors the composite interconnection element to a terminal (or the like) on the electronic component), may be mounted to support substrates for use as interposers and may be mounted to substrates for use as probe cards or probe card inserts. The shaping tool may be an anvil (622) and a die (624), and may nick or sever successive shaped portions of the elongate elements, and the elongate element may be of an inherently hard (springy) material. Methods of fabricating interconnection elements on sacrificial substrates are described. Methods of fabricating tip structures (258) and contact tips at the end of interconnection elements are also described.
Owner:FORMFACTOR INC

Metal or ceramic consumable item for FDM 3D printing, preparation method for metal or ceramic consumable item and finished product printing method

The invention discloses a metal or ceramic consumable item for FDM 3D printing, a preparation method for the metal or ceramic consumable item and a finished product printing method. The metal or ceramic consumable item comprises, by weight, 15-50 parts of a high polymer material, 0-2 parts of a compatilizer, 50-80 parts of metal powder or ceramic powder, 0.1-1 part of an antioxygen and 0.1-2 parts of a lubricating agent. The cost for equipment, the materials and machining is low; a printing structure is free of limitation, collapsing conditions do not exist in the printing process, supports can be removed before fusion sintering of the product, and treatment is easier compared with a manner that the supports are removed after SLS or EBAM fusion sintering; the requirements for the sphericity degree, the size distribution, the mobility and the like are relatively low; the types of metal and ceramic capable of being printed are wider; and the density of the finished products is higher, the strength is high, the degree of finish is higher, the miniaturization capacity is high, the thin-wall capacity is high, the complexity is high, the design tolerance level is high, and the material adaption scope is wide.
Owner:HUIZHOU RES INST OF SUN YAT SEN UNIV
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