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Shell making method for deep blind hole of precision casting

A technology of precision castings and deep blind holes, which is used in casting molds, mold components, manufacturing tools, etc., can solve the problem of extremely high requirements for shell dewaxing, poor strength at deep blind holes of shells, and affecting product delivery time. and other problems, to achieve the effect of solving the difficulty of shell making, improving the strength and ensuring the delivery time.

Active Publication Date: 2012-11-14
HUSN CASTING ANHUI YINGLIU GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This kind of shell-making process has poor strength at the deep blind hole of the shell, and the shell has extremely high requirements on the level of dewaxing. It is very easy to cause the shell at the deep blind hole to break from the mouth of the blind hole after dewaxing, and the scrap rate of the shell is as high as 70%. %, seriously affecting product delivery

Method used

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  • Shell making method for deep blind hole of precision casting
  • Shell making method for deep blind hole of precision casting
  • Shell making method for deep blind hole of precision casting

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] The shell making method of deep blind hole of precision casting of the present invention, casting is 3Kg, and blind hole diameter is 10mm, comprises the following steps:

[0030] (1) Make the wax mold module: use medium-temperature wax material to make the wax mold 5, and then weld the designed pouring riser system 1 on the wax mold 5 with an electric knife, as shown in figure 1 As shown, a wax pattern module is formed, and this process is a prior art;

[0031] (2) Wax mold module shell making: transport the wax mold module to the shell making operation room, and make three layers of shell making before filling the filling. The surface layer of the shell making is made of silica sol zircon powder slurry. : zircon powder = 1: 3.8, sprinkle a layer of 80-120 mesh zircon sand, the transition layer uses silica sol mullite powder slurry, wherein the mass ratio of silica sol: mullite powder = 1: 1.8, sprinkle a layer of 30- 60 mesh mullite sand, three layers of silica sol mu...

Embodiment 2

[0036] The shell-making method of the deep blind hole of the precision casting of the present invention, the casting is 6Kg, the diameter of the blind hole is 16mm, steps (1) and (3) are the same as embodiment 1, and the difference of step (2) and embodiment 1 is:

[0037] In step (2), four layers of shells are made, and the surface layer of the shell is made of silica sol zircon powder slurry, wherein the mass ratio of silica sol: zircon powder = 1:3.9, sprinkle a layer of 80-120 mesh zircon sand, The transition layer adopts silica sol mullite powder slurry, wherein the mass ratio of silica sol: mullite powder = 1:1.9, sprinkle a layer of 30-60 mesh mullite sand, and the third and fourth layers use silica sol mullite powder slurry , wherein the mass ratio of silica sol: mullite powder = 1:1.7, sprinkle a layer of 16-30 mesh mullite sand, paint four layers, and air dry for 14 hours until the shell is completely dry.

[0038]Take the silica sol zircon powder slurry and add 30-6...

Embodiment 3

[0041] The shell-making method of the deep blind hole of the precision casting of the present invention, the casting is 10Kg, the diameter of the blind hole is 20mm, steps (1) and (3) are the same as embodiment 1, and the difference of step (2) and embodiment 1 is:

[0042] The shell is made of four layers. The surface layer of the shell is made of silica sol zircon powder slurry, in which the mass ratio of silica sol: zircon powder = 1:4.0, a layer of 80-120 mesh zircon sand is sprinkled, and the transition layer is made of silica sol mo Mullite powder slurry, wherein the mass ratio of silica sol: mullite powder = 1:1.85, sprinkle a layer of 30-60 mesh mullite sand, the third and fourth layers use silica sol mullite powder slurry, wherein the mass ratio of silica sol : Mullite powder = 1:1.65, sprinkle a layer of 16-30 mesh mullite sand, paint four layers, and air dry for 12 hours until the shell 3 is completely dry.

[0043] Take the silica sol zircon powder slurry and add 3...

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Abstract

The invention discloses a shell making method for a deep blind hole of a precision casting. The method comprises the following steps of: making a wax pattern module; coating the module to make a shell; sequentially coating a surface layer, a transition layer, a third layer and a fourth layer; after coating the third layer or fourth layer, performing air drying until the shell is completely dried; stirring silica sol zircon powder slurry and mullite sand according to a mass ratio of 4:(6-6.5) into paste to obtain filling; pouring the filling into the position of the deep blind hole of the casting; then aligning the deep blind hole of the casting with a fan for forced air drying until the deep blind hole of the casting is completely dried; continuously reinforcing according to the casting size until the required layer number of the shell is obtained; and dewaxing to obtain a corresponding shell. The shell making method for a deep blind hole of a precision casting, disclosed by the invention, is simple and convenient to operate, effectively solves the difficulty in shell making for a shell deep blind hole of a precision casting, enhances the strength of the shell at the deep blind hole, greatly reduces the defects of breakage, deviation and the like of the shell at the deep blind hole, realizes an obvious effect and fundamentally guarantees the delivery time of the products for customers.

Description

technical field [0001] The invention belongs to the field of investment precision casting, in particular to a shell-making method for deep blind holes of precision castings. Background technique [0002] At present, the shell-making method for deep blind holes in precision castings is: make two surface layers of slurry sand, use silica sol zircon powder slurry to sprinkle 80-120 mesh zircon sand; two transition layers of slurry sand, use silica sol molybdenum The stone powder slurry is sprinkled with 30-60 mesh mullite sand. Before making the second surface layer and the two transition layers, soak in silica sol to fully wet the module, and dry the deep blind hole of the mold shell against the strong wind of the fan for ≥12 hours. After the mold shell is completely dry, use a surface layer of 80-120 mesh The zircon sand fills the deep blind hole, and the mouth is sealed with mullite powder to prevent the zircon sand poured into the deep blind hole from falling off. This ki...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/04
Inventor 林欣杜应流叶宗林张年玉刘勇张金波
Owner HUSN CASTING ANHUI YINGLIU GROUP
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