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2914 results about "Continuous casting" patented technology

Continuous casting, also called strand casting, is the process whereby molten metal is solidified into a "semifinished" billet, bloom, or slab for subsequent rolling in the finishing mills. Prior to the introduction of continuous casting in the 1950s, steel was poured into stationary molds to form ingots. Since then, "continuous casting" has evolved to achieve improved yield, quality, productivity and cost efficiency. It allows lower-cost production of metal sections with better quality, due to the inherently lower costs of continuous, standardised production of a product, as well as providing increased control over the process through automation. This process is used most frequently to cast steel (in terms of tonnage cast). Aluminium and copper are also continuously cast.

Method for low-carbon environment-friendly production of 3104 alloy blank with high secondary aluminum ratio

The invention belongs to the technical field of aluminum alloy production, and particularly discloses a low-carbon environment-friendly method for producing a 3104 alloy blank with a high secondary aluminum proportion, which comprises the procedures of smelting, melt purification, online degassing filtration, continuous casting and triple continuous rolling, and is characterized in that alloy components are optimized, secondary aluminum waste is used in a large proportion, the Fe content is increased, and the production cost is reduced. Iron and elements such as manganese in the aluminum alloy form intermetallic compounds, the intermetallic compounds can serve as heterogeneous nucleation, obviously refine alloy grains during casting and increase Fe content, the performance of the 3104 alloy blank is improved, meanwhile, aluminum is replaced with iron, the main material cost can be reduced, in addition, due to the fact that the rolling temperature of an inlet of each rack is high, and meanwhile the finish rolling temperature is also high, the service life of the 3104 alloy blank is prolonged. The self-tempering effect is achieved, internal dislocation of materials is eliminated, the blank edge cracking condition is improved, strip breakage caused by the edge cracking problem in the subsequent rolling process is avoided, safe production is guaranteed, the main material cost is reduced, meanwhile, the blank performance is improved, the 3104 alloy blank is efficiently produced in a high-quality mode, and the purposes of low carbon and environment protection are achieved.
Owner:LUOYANG LONGDING ALUMINUM

15Ni steel for ultralow-temperature liquid hydrogen storage tank and preparation method of 15Ni steel

The invention discloses 15Ni steel for an ultralow-temperature liquid hydrogen storage tank and a preparation method of the 15Ni steel, and belongs to the technical field of metallurgy. The 15Ni steel comprises the following chemical components in percentage by mass: 0.02%-0.07% of C, 0.10%-0.30% of Si, 0.20%-0.80% of Mn, 0.15%-0.30% of Mo, 0.020%-0.050% of Al, 12.5%-15.5% of Ni, 0.0015%-0.0060% of N, less than or equal to 0.008% of P, less than or equal to 0.002% of S, less than or equal to 0.020% of Nb, less than or equal to 0.080% of V, less than or equal to 0.020% of Ti and the balance of Fe and inevitable impurities. The preparation method comprises the procedures of smelting, continuous casting, heating, rolling and heat treatment. The steel plate produced by the invention has excellent ultralow temperature (-269 DEG C) impact toughness, effectively solves the problems of brittle phase martensite precipitation and low strength of stainless steel at a low temperature of-196 DEG C, can replace stainless steel to be widely used for manufacturing large ultralow temperature liquid hydrogen storage tanks, and has wide application prospects.
Owner:WUYANG IRON & STEEL

Production method of novel rare earth submerged arc welding wire steel wire rod for pipeline steel

The invention discloses a production method of a novel rare earth submerged arc welding wire steel wire rod for pipeline steel. The specific technological process is as follows. Blast furnace molten iron preparation, molten iron pretreatment, converter top and bottom combined blowing smelting, LF refining, VD vacuum treatment, small square billet continuous casting, steel billet heating, high-pressure water descaling, rough rolling, flying shearing, intermediate rolling, kick shearing, finish rolling, controlled cooling water tank, spinning, stelmor cooling, coil collecting, trimming, sampling inspection, collecting and bundling and weighing -a finished wire. According to the novel production method of the rare earth submerged arc welding wire steel wire rod for the pipeline steel, by adding rare earth elements and novel alloy elements, the comprehensive performance, including but not limited to the low-temperature toughness impact performance, strength, toughness, corrosion resistance and the like, of welding wire steel is improved. Meanwhile, the rare earth element and the nickel element are added, the smelting process is optimized, composition segregation and inclusions are reduced, the porosity is reduced, and the strength and toughness of the welding wire steel are improved.
Owner:BAOTOU IRON & STEEL (GROUP) CO LTD

Large-specification alloy spring steel and production method thereof

The invention relates to large-specification alloy spring steel and a production method thereof. The control process comprises the steps of steelmaking, bloom continuous casting, heating cogging, coping flaw detection, anti-decarburization segmented spraying, small square billet heating, high-speed wire controlled rolling, stelmor wire controlled cooling and coil collecting and packaging. And the surface quality and the structure property uniformity of the wire rod are effectively improved by combining segmented spraying of the anti-decarburization coating with a refined controlled rolling and controlled cooling process, and the wire rod can be used for preparing the large-size high-strength automobile suspension spring.
Owner:INST OF RES OF IRON & STEEL JIANGSU PROVINCE +2

Short-process manufacturing process of aluminum foil for high-strength 8021 alloy container

The invention introduces a short-process manufacturing process of aluminum foil for a high-strength 8021 alloy container, and relates to the technical field of aluminum foil processing, and the short-process manufacturing process comprises the following specific steps: S1, smelting; s2, on-line treatment of the melt; s3, continuous casting and rolling; s4, cold foil rolling; s5, annealing a finished product; and S6, checking and packaging. According to the method, homogenizing annealing and even after-process cold foil rolling production are not needed, components can be utilized, the blank can be discharged from a machine for preheating, blank waste heat can play a role in eliminating internal stress through low-temperature tempering, the subsequent rolling deformation resistance is reduced, and the low-carbon production concept is really practiced; the single-pass machining rate of cold foil rolling is larger, the number of rolling passes is smaller, rolling is easier, production is easier, the production cost of cold foil rolling and foil rolling can be effectively reduced, and economic benefits of industrial production are achieved.
Owner:LUOYANG LONGDING ALUMINUM

Steel wire rod for 2000MPa-grade prestressed steel with large specification of 15mm and preparation method of steel wire rod

The invention discloses a wire rod for 2000MPa-level prestressed steel with the large specification of 15mm and a preparation method of the wire rod, and belongs to the technical field of metal material preparation and metal pressure processing. The invention aims to develop a 15mm large-specification high-performance prestressed steel wire rod with a novel component system and a matched production process thereof, the tensile strength of the wire rod is greater than or equal to 1200MPa, and the percentage reduction of area (after aging) is greater than or equal to 30%; the product can be used as a large-specification high-strength high-speed rail plate prestressed steel wire and a 1960-2000MPa-grade high-performance prestressed steel wire and a steel strand. According to the method, the technological process of molten iron pretreatment, converter smelting, LF refining, RH refining, square billet continuous casting, casting billet slow cooling pit slow cooling, casting billet heating, high-pressure water descaling, controlled rolling and controlled cooling and PF line heat preservation channel slow cooling and a complete and controllable production process system are adopted; and the harsh requirements of large-size high-performance prestressed materials of modern important projects on the performance of the wire rod are met.
Owner:BENGANG STEEL PLATES CO LTD +1

Control method for preparing aluminum alloy bar, aluminum alloy bar, electronic equipment and storage medium

The invention relates to the technical field of aluminum alloy preparation methods, in particular to a control method for preparing an aluminum alloy rod, the aluminum alloy rod, electronic equipment and a storage medium. The method comprises the following steps: firstly, acquiring process parameters of a continuous casting machine and quality parameters of an aluminum alloy bar at an outlet, then comparing the quality parameters with corresponding target parameters, when the quality parameters do not accord with the target parameters, inputting the quality parameters and the process parameters into a regulation and control large model, and outputting parameter regulation and control quantity; and finally, controlling the continuous casting machine according to the parameter regulation quantity. The defect condition and the process parameters are obtained in real time, the operation of the large model is regulated and controlled according to the real-time condition, the continuous casting machine is dynamically controlled, and the defects generated by controlling casting of the aluminum alloy bar through static preset parameters are reduced.
Owner:GUANGDONG GUANGLU ALUMINUM PROFILE CO LTD

Determination method for slag entrapment fault of crystallizer based on F number

The invention discloses an F-number-based crystallizer slag entrapment fault judgment method, which comprises the following steps of: acquiring process data in real time in a slab continuous casting production process, and acquiring crystallizer data and submersed nozzle data of continuous casting production, thereby acquiring a crystallizer liquid level fluctuation function F number and a ton steel heat extraction R number in a crystallizer at corresponding moments; the slag entrapment critical threshold value is determined according to historical production data, then the ratio of the crystallizer liquid level fluctuation function F number to the ton steel heat extraction R number in the crystallizer is compared with the slag entrapment critical threshold value, whether the slab has the slag inclusion defect or not is judged accordingly, and judgment of the crystallizer slag entrapment fault is achieved. According to the method, real-time judgment and forecasting of the slag entrapment fault of the crystallizer in field production are achieved, and smooth operation of the continuous casting process and treatment before rolling guidance are facilitated.
Owner:BAOSHAN IRON & STEEL CO LTD

Preparation method of hot galvanizing layer of hot-rolled high-strength steel plate with high corrosion resistance

The invention relates to the technical field of metal material surface treatment, in particular to a preparation method of a hot galvanizing layer of a hot-rolled high-strength steel plate with high corrosion resistance. Firstly, a hot-rolled steel plate is formed after smelting, continuous casting and hot rolling; secondly, the corrosion-resistant hot-rolled high-strength steel plate is subjected to oil removal through alcohol and then put into a heat treatment furnace into which shielding gas can be introduced for hydrogen reduction; then, the corrosion-resistant hot-rolled high-strength steel plate subjected to hydrogen reduction is placed in a plating assistant agent to be soaked; then, the corrosion-resistant hot-rolled high-strength steel plate soaked with the plating assistant is soaked in a Zn-Al-Mg alloy plating solution for hot dipping; and finally, the hot-rolled high-strength steel galvanized plate obtained after hot dipping is taken out of the plating solution in the high-purity Ar protective atmosphere, and the hot-rolled high-strength steel galvanized plate is placed in a protective cover full of the high-purity Ar protective atmosphere to be naturally cooled to the room temperature. The corrosion resistance of the Zn-Al-Mg alloy coating on the surface of the hot-rolled steel plate can be effectively improved, and meanwhile, compared with other hot galvanizing technologies, the corrosion resistance is higher.
Owner:SHENYANG UNIV

Method for tracking movement of continuous casting blank

The invention relates to the technical field of metallurgical continuous casting production, in particular to a continuous casting blank movement tracking method, which comprises the following steps of: calculating the thermal deformation of each section of a casting blank according to the section temperature of the casting blank along the length direction in combination with the material thermal expansion coefficient and the section length at the corresponding section temperature, and generating the real-time correction position of the casting blank after a physical correction track is generated; on the basis of the real-time correction position, a preset casting blank benchmark reference position, the real-time pulling speed, the real-time cooling water amount, respective preset benchmarks and motion inertia deviations calculated on the basis of material physical properties and the real-time pulling speed, track prediction adjustment factors are generated; generating a compensation amount for the reference disturbance compensation amount by combining the matching degree of the visual solidification front edge and the model prediction, obtaining a position compensation value, superposing the position compensation value to the original trajectory, obtaining a final tracking trajectory, converting the final tracking trajectory into a servo control instruction, and dynamically correcting the casting blank tracking position. According to the invention, the precision, the dynamic performance and the intelligent performance of the continuous casting blank movement tracking are realized.
Owner:DALIAN SHENGGUANG TECH DEV CO LTD

High-performance non-quenched and tempered steel bar for fan shaft and manufacturing method of high-performance non-quenched and tempered steel bar

The invention relates to a high-performance non-quenched and tempered steel bar for a fan shaft and a manufacturing method of the high-performance non-quenched and tempered steel bar, and belongs to the field of iron-based alloys. The steel comprises the following chemical components in percentage by weight: 0.37 to 0.43 percent of C, 0.30 to 0.60 percent of Si, 1.20 to 1.70 percent of Mn, less than or equal to 0.025 percent of P, 0.030 to 0.070 percent of S, less than or equal to 0.50 percent of Cr, 0.10 to 0.30 percent of Ni, less than or equal to 0.30 percent of Mo, less than or equal to 0.30 percent of Cu, 0.010 to 0.030 percent of Al, 0.005 to 0.025 percent of Ti, 0.05 to 0.15 percent of V, 0.0100 to 0.0200 percent of N, less than or equal to 0.0002 percent of H, less than or equal to 0.0015 percent of O and the balance of Fe and inevitable impurity elements. The manufacturing process comprises the steps of converter / electric furnace smelting, LF furnace refining, RH / VD furnace vacuum degassing, continuous casting, casting blank reheating, cogging rolling, flame cleaning, intermediate blank finishing, intermediate blank heating, bar rolling, cooling and stress relief tempering. The total cross-section structure of the bar is a ferrite and pearlite structure. The bending degree per meter is smaller than or equal to 0.5 mm, the surface defect depth is smaller than or equal to 0.10 mm, and the internal quality meets the A-level requirement of the GB / T4162 standard.
Owner:JIANGYIN XINGCHENG SPECIAL STEEL WORKS CO LTD

A method for producing a large-wall-thickness pipeline steel with improved carbon dioxide corrosion resistance and toughness

The present application relates to the technical field of metallurgy, and particularly relates to a production method of a large-wall-thickness pipeline steel with improved carbon dioxide corrosion resistance and strength and toughness, and specific measures include: (1) controlling the bottom blowing mode and end point requirement in the converter process; (2) controlling the tapping time and replacing the tapping hole opportunity in the tapping process; (3) feeding the CAS aluminum wire and controlling the CAS argon blowing time; (4) controlling the top slag addition amount, heating time and outgoing mode in the LF refining process; (5) controlling the wire feeding parameters, soft blowing time and outgoing requirement of RH in the RH refining process; (6) controlling the precision requirement, casting speed fluctuation and crystallizer liquid level fluctuation of the continuous casting equipment in the continuous casting process to obtain the casting blank. Through controlling the parameters of each process in the smelting and rolling process, the present application realizes the whole-process steel cleanliness control and ladle grain refinement, and further improves the strength, low-temperature toughness, HIC resistance and carbon dioxide corrosion resistance of the large-wall-thickness pipeline steel.
Owner:SD STEEL RIZHAO CO LTD

High-grade non-oriented silicon steel and preparation method thereof

The invention discloses high-grade non-oriented silicon steel and a preparation method thereof, and relates to the technical field of non-oriented silicon steel. The high-grade non-oriented silicon steel comprises the following components in percentage by weight: less than or equal to 0.002% of C, 3.0-3.6% of Si, 0.15-0.25% of Mn, 0.05-0.20% of Als, less than or equal to 0.001% of S, less than or equal to 0.015% of P, less than or equal to 0.0015% of N, less than or equal to 0.002% of Ti and the balance of Fe and inevitable impurities. The manufacturing method of the high-grade non-oriented silicon steel in the claim 1 sequentially comprises the following steps of converter smelting, RH refining, continuous casting, heating, hot rolling, coiling, normalizing, acid pickling, cold rolling, annealing and coating. Wherein the heating temperature is controlled to be 1110 DEG C to 1200 DEG C; the hot rolling comprises rough rolling and finish rolling, and the hot rolling temperature is controlled to be 900-1000 DEG C; the coiling temperature ranges from 550 DEG C to 600 DEG C; the normalizing temperature ranges from 850 DEG C to 970 DEG C; the total reduction rate of cold rolling is 80-87%; and the annealing temperature ranges from 840 DEG C to 960 DEG C. According to the invention, through precise control of chemical components and a two-stage annealing process, collaborative improvement of low iron loss and high magnetic induction is realized.
Owner:МААНЬШАНЬ АЙРОН ЭНД СТИЛ КО ЛТД

Pulling plate type free adjusting mechanism and adjusting method for crystallizer foot roller

The invention belongs to the technical field of metallurgical continuous casting equipment, and particularly relates to a pulling plate type free adjusting mechanism of a crystallizer foot roller, which comprises a lower flange, a plurality of groups of foot roller frames are fixed on the lower flange, and guide grooves are arranged on opposite sides of two adjacent groups of foot roller frames. The roller gap value is rapidly and accurately adjusted by rotating the pulling plate adjusting bolt, different production requirements are met, the production efficiency is improved, the foot roller can be continuously used through adjustment when the foot roller is slightly abraded, the replacement amount of the foot roller is reduced, the service life of the foot roller is prolonged, the cost is reduced, the use efficiency of equipment is improved, and the pulling plate can be pulled out. The roller assembly is convenient to adjust and replace, the workload of disassembling parts during overhauling is reduced, manpower and material resources are saved, the equipment maintenance cost is reduced, the downtime is shortened, meanwhile, the overall structural design is beneficial to precise control over roller gaps, safe use of equipment is guaranteed, and then the casting blank quality is improved.
Owner:CHINA NAT HEAVY MACHINERY RES INSTCO

Production method of thin cold-rolled strip steel for food cans

The invention relates to a production method of thin cold-rolled strip steel for food cans, which comprises the following steps of: smelting molten steel according to preset smelting components, and continuously casting after smelting; the casting blank subjected to continuous casting enters a hot rolling procedure, the final rolling temperature of the casting blank corresponds to the carbon content, and finally hot-rolled strip steel with the thickness of 2.0-2.3 mm is obtained; hot-rolled strip steel enters a rolling procedure after being subjected to acid rolling uncoiling, a five-rack rolling mode is adopted for acid rolling, and the total reduction rate is controlled to be 91%; coiling and then entering a continuous annealing process; in the annealing furnace, the annealing temperature and the strip steel speed are in a proportional relation, and finally finished strip steel is obtained. The thin-gauge strip steel can be produced at a high cold rolling speed, meanwhile, vibration of the rolling mill is effectively relieved, the production cost is reduced, and the product quality is not affected.
Owner:ZHANGJIAGANG YANGTZE RIVER COLD ROLLED PLATE CO LTD +2

New process for realizing online softening and improving cold heading performance of SCM435 series cold heading steel

The invention discloses a novel process for realizing online softening and improving cold heading performance of SCM435 series cold heading steel, and relates to the technical field of cold heading steel processing. The invention discloses a novel process for realizing online softening and improving the cold heading performance of SCM435 series cold heading steel. According to the method, S1, steel billet continuous casting forming, S2, steel billet precise heating, S3, low-temperature rolling molding, S4, wire rod standard spinning, S5, stelmor cooling and S6, heat preservation vestibule slow cooling are carried out, the uniformity of the process performance is remarkably improved, by innovatively optimizing the spinning coefficient and the roller way speed, it is fundamentally guaranteed that the disc shape is neat, the heat dissipation conditions of all positions of the wire rod in a slow cooling vestibule are consistent, and the heat dissipation efficiency of the wire rod is improved. Therefore, uniform transformation of a whole-roll structure and a same-circle structure is achieved, the consistency of cold heading performance is greatly improved, the cracking risk in the cold heading process is effectively reduced, the technology is remarkable in energy-saving and consumption-reducing effect, rolling waste heat is fully utilized for on-line softening, the traditional off-line reheating and annealing procedure is completely omitted, and energy consumption can be saved by about 30% or above.
Owner:HUNAN VALIN XIANGTAN IRON & STEEL CO LTD

Method for improving castability of high-purity industrial pure iron small square billet production line

PendingCN121272285AProduction lineSlag
The invention discloses a method for improving castability of a high-purity industrial pure iron small square billet production line. The method comprises the following steps of KR molten iron pretreatment, converter smelting, LF refining, RH vacuum treatment and continuous casting. According to the method, in the early stage of LF, oxidizing slag is used for removing manganese and phosphorus, in the later stage, slagging-off modification treatment is carried out, a minimum LF and minimum outbound oxygen formula is formulated, so that the RH carbon-oxygen reaction requirement is met, vacuum natural decarburization is used, RH end point carbon can be stably controlled to be 0.0007-0.001%, after RH aluminum is added for deoxidation, a calcium deoxidizing agent is added under the low-true-degree condition for inclusion denaturation, and the RH carbon-oxygen reaction requirement is met. By means of the method, continuous production can be achieved on an industrial pure iron small square billet production line, the finished product C is smaller than or equal to 0.0015%, Mn is smaller than or equal to 0.025%, P is smaller than or equal to 0.003%, S is smaller than or equal to 0.003%, the high industrial level can be achieved, the number of continuous casting furnaces is larger than or equal to 7, and the method is particularly suitable for producing pure iron on a production line without RH top lance equipment in the RH procedure.
Owner:МААНЬШАНЬ АЙРОН ЭНД СТИЛ КО ЛТД

Process for preparing phosphor copper rod by using phosphonate-amide composite cleaning agent as quenching aid

The invention relates to a process for preparing a phosphor copper rod by using a phosphonate-amide composite purifying agent as a quenching aid, and belongs to the technical field of non-ferrous metallurgy. Phosphorus pentoxide and sodium carbonate are mixed and decocted into fused salt, the fused salt is cooled and ground and then added into a corundum crucible together with scrap copper to be rapidly heated, compressed air is blown in, and slagging-off is conducted after heat preservation and standing; blowing mixed gas into the melt for reduction refining; adding calcium boride into the melt for refining; the refined copper liquid is subjected to continuous casting and continuous rolling; rapidly immersing the phosphorus copper rod subjected to continuous casting and rolling into a quenching aid solution, and carrying out quenching treatment; and the quenched phosphor copper rod is blow-dried and dried, and the high-conductivity phosphor copper rod is obtained. The high-purity phosphorus copper rod prepared by the method is excellent in key indexes of copper content, phosphorus content and conductivity, and meets the expected requirements of high purity and high conductivity.
Owner:JIANGXI BAOTAI NON FERROUS METAL GRP

Online prediction method for slab slag entrapment defect

The invention discloses an on-line prediction method for slab slag entrapment defects, which comprises the following steps: collecting process data in real time in a slab continuous casting production process, and obtaining submersed nozzle data and crystallizer data, thereby obtaining the maximum flow velocity of the liquid level in a crystallizer and the pulling heat per ton of steel at the corresponding moment; the slag entrapment critical threshold value is determined according to the occurrence frequency of the slab slag entrapment defect in historical production data, then the ratio of the maximum liquid level flow rate to the heat extraction amount per ton of steel is compared with the slag entrapment critical threshold value, and accordingly whether the slab has the slag entrapment defect or not is judged. According to the invention, real-time judgment and forecast of the slag entrapment fault of the crystallizer in field production can be realized, and smooth operation of a continuous casting process and guidance of treatment before rolling are facilitated.
Owner:BAOSHAN IRON & STEEL CO LTD

Surface corrosion-resistant invar alloy precision strip for liquefied natural gas ship liquid cargo warehouse and manufacturing method of surface corrosion-resistant invar alloy precision strip

PendingCN121087355AInvar alloyDie casting
The invention discloses a surface corrosion-resistant invar alloy precision strip for a liquid cargo cabin of a liquefied natural gas carrier and a manufacturing method. The surface corrosion-resistant invar alloy precision strip comprises the following components: 35.6%-37.1% of Ni, 0.35%-0.80% of Si, 0.05%-0.10% of Ce, 0.015%-0.030% of C, less than or equal to 0.35% of Mn, 0-0.0008% of O, less than or equal to 0.01% of N, less than or equal to 0.003% of S, less than or equal to 0.005% of P, less than or equal to 0.20% of Cr, less than or equal to 0.20% of Cu, less than or equal to 0.05% of Al, less than or equal to 0.003% of Ti and the balance of iron and inevitable impurity elements. According to the formula, through EAF, AOD, LF, continuous casting or die casting, hot continuous rolling or solid solution pickling after forging, cold rolling in multiple rolling processes, annealing and protective film prefabrication treatment, the temperature range of the prepared material is about 1.5-1.8 * 10 <-6 > / DEG C from-163 DEG C to 20 DEG C, the yield strength Rp0.2 value is larger than or equal to 300 MPa, the tensile strength Rm value is larger than or equal to 480 MPa, the ductility A50 is larger than or equal to 35%, surface corrosion does not occur within the machining period or storage and transportation time of 15 days under the conventional condition, and the service life of the material is prolonged. And particularly, the risk of surface rusting in the processing, storage and transportation processes is greatly reduced.
Owner:ZHEJIANG JISEN METAL TECH CO LTD

Method for rapidly detecting non-uniformity of flow field of continuous casting crystallizer on line

The invention relates to the technical field of steelmaking, in particular to a method for quickly detecting the non-uniformity of a flow field of a continuous casting crystallizer on line, which comprises the following steps of: acquiring a signal in a hydraulic vibration device of the crystallizer, converting the signal into a digital signal, and preprocessing the digital signal as time sequence synchronization data; the method comprises the following steps: slicing time sequence synchronization data according to a fixed time window, extracting multi-dimensional features from data in each time window, and constructing feature vectors; performing flow field evaluation by adopting a mixed model combining supervised learning and unsupervised learning; and outputting an alarm level prediction and diagnosis mode by using the multi-task learning model. An original signal capable of directly or indirectly reflecting a flow field state is acquired at high frequency through a multi-source sensor array arranged on a crystallizer; extracting characteristic values strongly related to the characteristics of the flow field by using a signal processing technology; inputting the characteristic value into a pre-trained deep learning neural network model; the model outputs a comprehensive evaluation index about the uniformity of the flow field in real time, and automatically identifies a non-uniform mode and grade.
Owner:BENGANG STEEL PLATES CO LTD

Process for improving toughness of x70 pipeline steel with high deformability

The application discloses a process method for improving toughness of X70 anti-large-deformation pipeline steel, and ideal mechanical properties and organizational morphology are obtained through control of components, continuous casting, heating, rolling, cooling and other processes, finally, the organizational morphology of 70-80% ferrite and hard phase components such as bainite and martensite is obtained, the uniform elongation and toughness of the pipeline steel are improved, the yield strength ratio is low, and the deformation resistance and anti-large-deformation capacity are improved. The X70 anti-large-deformation pipeline steel plate has a Charpy impact toughness of 350 J or more at-20 DEG C, a drop hammer shearing area of 95% or more, a yield strength of 480-550 MPa, a tensile strength of 600-680 MPa, a yield strength ratio of 0.78 or less, a UEL of 12% or more, and a R t1.5 / R t0.5 of 1.15 or more. The product is widely applied to pipeline engineering prone to large plastic deformation such as ground slip deformation in earthquake-prone areas, ground liquefaction settlement caused by permafrost and submarine pipeline laying.
Owner:BENGANG STEEL PLATES CO LTD

High-speed rail gear steel bar produced through continuous casting and rolling technology and manufacturing method of high-speed rail gear steel bar

The invention relates to a high-speed rail gear steel bar produced through a continuous casting and rolling process and a manufacturing method of the high-speed rail gear steel bar, and belongs to the technical field of metallurgy. The steel comprises the following chemical components in percentage by mass: 0.15 to 0.20 percent of C, less than or equal to 0.40 percent of Si, 0.50 to 0.90 percent of Mn, 1.50 to 1.80 percent of Cr, less than or equal to 0.025 percent of P, less than or equal to 0.025 percent of S, less than or equal to 0.30 percent of Cu, less than or equal to 0.005 percent of Ti, 0.02 to 0.05 percent of Al, 1.40 to 1.70 percent of Ni, 0.25 to 0.35 percent of Mo, 0.015 to 0.035 percent of Nb, less than or equal to 0.0030 percent of Ca, 0.0090 to 0.0150 percent of N, less than or equal to 0.0012 percent of [O], less than or equal to 0.0001 percent of [H] and the balance of Fe and inevitable impurity elements. A narrow hardenability bandwidth control technology is realized by establishing a hardenability prediction model, accurately controlling smelting components and uniformly controlling solidification components, and the hardenability bandwidth of the material is less than or equal to 4 HRC; the gear steel is subjected to high-temperature carburization at 980 DEG C for 4 h, and the grain size reaches the level 5 or above.
Owner:JIANGYIN XINGCHENG SPECIAL STEEL WORKS CO LTD

Production method for reducing flaw detection defects of wind power gear steel

The invention discloses a production method for reducing flaw detection defects of wind power gear steel, and belongs to the technical field of ferrous metallurgy. According to the method, an electric furnace-LF-VD-continuous casting process route is adopted, the mass fraction of an aluminum element Al in molten steel is controlled to be not lower than 0.018% in the LF refining process, and the mass fraction of [Al] is controlled to be higher than 0.010% all the time in the VD vacuum treatment process. And after VD vacuum breaking, aluminum is supplemented in time, the mass fraction of Al is increased to 0.015%-0.020%, calcium treatment is reasonably carried out, and the mass fraction of Ca in molten steel is controlled to be 0.0006%-0.0009%. By accurately controlling the component change of the molten steel in the VD process, the formation of CaO-MgO-Al2O3-SiO2 inclusions with high SiO2 content is effectively inhibited, the large-size ultrasonic flaw detection defects in the wind power gear steel are remarkably reduced, and the internal quality of the steel is improved. The method is simple in process and remarkable in effect, and has a good industrial application prospect.
Owner:BAOTOU IRON & STEEL (GROUP) CO LTD

High-carbon and high-manganese steel and continuous casting stopping control method thereof

ActiveCN121131701ASurface coolingSlag
The invention provides high-carbon and high-manganese steel and a control method for continuous casting stopping of the high-carbon and high-manganese steel, and the control method comprises the following steps: before stopping the casting, reducing the pulling speed to a first target pulling speed, removing casting powder in a crystallizer after the pulling speed is stabilized, closing a stopper rod, arranging a blind plate, and synchronously reducing the wide-surface cooling water flow of the crystallizer from a first target flow to a second target flow; a secondary cooling water system in front of the straightening section is switched to a semi-automatic flow locking mode, the first target pulling speed is switched to a second target pulling speed, a tail blank mode is started, and the soft reduction function is relieved; after the submersed nozzle is removed, a cooling piece is added into the crystallizer, and the tail blank is continuously pulled out at a third target pulling speed; after the tail blank is completely separated from the crystallizer, running at a fourth target pulling speed for 2-4 minutes; pulling the tail blank out of the fan-shaped section at a fifth target pulling speed; the first target flow rate ranges from 5100 L / min to 6100 L / min; and the second target flow rate is 4000 to 4500 L / min. And the technological process is simple and convenient to operate.
Owner:HUNAN VALIN LIANYUAN IRON & STEEL CO LTD

Method for suppressing backflow of inert gas

PendingJP2025168984ACasting moldMolten steel
To disclose a method for suppressing backflow of an inert gas in continuous casting of a molten steel.SOLUTION: A method of the present disclosure for suppressing backflow of an inert gas into an intermediate vessel in continuous casting of a molten steel when the molten steel is supplied from the intermediate vessel to a mold through a sliding gate and a submerged nozzle, and when the inert gas is blown into the submerged nozzle includes: obtaining in advance a relation (1) among an opening degree of the sliding gate, a throughput of the molten steel, and a critical flow rate at which the backflow of the inert gas occurs; and blowing the inert gas into the submerged nozzle at a flow rate lower than the critical flow rate based on the opening degree of the sliding gate, the throughput of the molten steel, and the relation (1) obtained in advance, in the continuous casting of the molten steel.SELECTED DRAWING: Figure 10
Owner:NIPPON STEEL CORPORATION

An easily machinable steel having excellent plasticity and drillability and a method for producing the same

The application discloses an easy-to-cut steel with excellent plasticity and drilling performance and a preparation method thereof, and the preparation method comprises the following steps: converter smelting, LF refining, continuous casting, hot rolling and air cooling line cooling; in the continuous casting step, the water quantity of a crystallizer is 130-140 m 3 / h, and the secondary cooling water quantity is 0.8-1.0 L / kg; in the air cooling line cooling step, the cooling speed is 1-1.5 DEG C / s from the spinning temperature to greater than 650 DEG C, and the cooling speed is 2-4 DEG C / s in the range of 650 DEG C-500 DEG C; under the condition of not adding easy-to-cut elements and increasing production cost, the plasticity and drilling performance of the easy-to-cut steel are significantly improved by controlling the manganese sulfide inclusion size, hardness and structure of the rolled material.
Owner:WUHU XINXING DUCTILE IRON PIPES

Mold flux for casting high-hydrogen-content medium-carbon steel molten steel and use thereof

The application provides a crystallizer protection slag for casting high-hydrogen-content medium-carbon steel liquid steel and application thereof, wherein the chemical composition of the crystallizer protection slag has the following mass percentages: SiO2: 25-32%, CaO: 29-36%, Al2O3: 1-4%, MgO: 3-6%, Na2O: 7-12%, F: 6-10%, C 总 : 3-6%, MnO: 2-4%, Li2O: 0.5-1%, and the rest is other inevitable impurities. The crystallizer protection slag can significantly reduce the occurrence rate of crystallizer sticking alarm emergency speed reduction and the occurrence rate of leakage during continuous casting when used for casting high-hydrogen-content medium-carbon steel liquid steel. Thus, the high-hydrogen-content medium-carbon steel liquid steel can be directly subjected to continuous casting without additional dehydrogenation treatment, the production efficiency is improved, and the production cost is solved.
Owner:HUNAN VALIN LIANYUAN IRON & STEEL CO LTD

Analysis and diagnosis system for industrial big data acquisition

The invention discloses an analysis and diagnosis system for industrial big data acquisition, belongs to the technical field of industrial big data analysis and diagnosis, and is used for solving the problems that an existing monitoring system generally can only detect parameter threshold over-limit alarms in a working procedure, causes of an upstream working procedure after abnormity are difficult to find, and time delay often exists due to cross-working-procedure influence. A cross-process directed causal association map is constructed, multi-process data such as ironmaking, continuous casting and steel rolling are integrated, a multi-layer attention network and physical constraint verification are combined, a node influence weight and an abnormal deviation degree are integrated, root cause confidence is calculated, a fault source is accurately positioned, a false correlation link is eliminated, the judgment credibility is improved, and the fault diagnosis accuracy is improved. Progressive production reduction or emergency production stop is adopted according to root cause confidence, safety and efficiency are balanced, yield loss is reduced, and a preset attention head ensures that all-channel abnormity monitoring is free of dead angles.
Owner:XIAN AERONAUTICAL UNIV

A high-phosphorus molten iron extremely low-sulfur, low-phosphorus hydrogen-doped pipeline steel steelmaking process control method

The application discloses a high-phosphorus molten iron extremely-low-sulfur and low-phosphorus hydrogen-doped pipeline steel steelmaking process control method, which reduces the burden of LF desulfurization through post-furnace slag system treatment, effectively improves the refining rate, improves the production efficiency and guarantees continuous casting through over-treatment or re-treatment of LF refining; compared with conventional production, the desulfurization efficiency is improved through converter slag system and LF refining slagging process, the cleanliness of the steel is also greatly improved, and the final total oxygen content can be stably controlled within 0.0015%. The application aims to provide a steelmaking process control method for realizing low-phosphorus and extremely-low-sulfur chemical composition in the process of smelting hydrogen-doped pipeline steel from high-phosphorus molten iron, especially for smelting low-phosphorus steel and extremely-low-sulfur steel from high-phosphorus molten iron, the cleanliness of the steel is also greatly improved, and the final total oxygen content can be stably controlled within 0.0015%.
Owner:BAOTOU IRON & STEEL (GROUP) CO LTD