14300 results about "Continuous casting" patented technology

The invention discloses a method for improving the performance of 700 MPa grade V-N microalloyed high strength weathering steel. The method is specific to the characteristics of the sheet billet continuous casting and tandem rolling technology and metallurgy component, and adopts an electric furnace or a revolving furnace to smelt, refine, continuously cast sheet billet which directly enters into a roller hearth to heat after a casting blank concretes, or soaking furnace, hot rolling, laminar flow cooling and wind-up process flow. The chemical composition of molten steel is :C occupies less than or equal to 0.08Wt. percent, Si occupies from 0.25 to 0.75Wt. percent, Mn occupies from 0.2 to 2.0Wt.percent, P occupies less than or equal to 0.025Wt. percent, S occupies less than or equal to 0.040Wt. percent, Cu occupies from 0.25 to 0.60Wt. percent, Cr occupies from 0.30 to 1.25 Wt.percent, Ni occupies less than or equal to 0.65Wt. percent, V occupies from 0.02 to 0.20Wt. percent and N occupies from 0.015 to 0.030 Wt. percent. The invention takes full advantages of the characteristics of the sheet billet continuous casting and tandem rolling short flow process and adopts the V-N microalloyed technique to produce 700 MPa grade high strength weathering steel under the thinning function of VN and V (C, N) nanometer scale precipitate on crystal grain in casting blank of the sheet billet continuous casting and tandem rolling flow and the theory of precipitation strength. By the optimization design of the metallurgy component of V-N microalloyed 700MPa grade high strength weathering steel, the invention increases the low temperature impact ductility of coil of strip and improves the shaping property.

The invention provides a super-soft aluminum alloy conductor and a preparation method thereof. The aluminum alloy conductor comprises the following materials in percentage by weight: 0.3 to 1.5 percent of Fe, 0.001 to 0.3 percent of Be, 0.005 to 0.6 percent of Cu, 0.1 to 1.5 percent of rare earth, less than or equal to 0.08 percent of Si, less than or equal to 0.15 percent of total inevitable impurities, and the balance of aluminum. The aluminum alloy is drawn into an aluminum alloy wire by melting, continuous casting and continuous rolling, and the aluminum alloy wire is put into an annealing furnace and annealed for 20 to 40 hours at the temperature of between 380 and 420 DEG C to form the aluminum alloy conductor, wherein the annealing is performed in a sealed heat insulation device under the protection of nitrogen. The aluminum alloy has extremely good toughness and elongation performance, the coefficient of elongation reaches or exceeds 35 percent and even can reach 40 percent, and the electric conductivity can reach 60 percent IACS.

The invention discloses a production technique of copper strips for solar modules, which belongs to the technical field of nonferrous metal processing and comprises the following steps: drawing-up of continuous-casting oxygen-free copper bar: using high-quality electrolytic copper as the raw material, melting at 1150+/-10 DEG C, keeping the temperature, covering the copper liquid surface with charcoal and graphite scales to ensure the vacuum state during melting, degassing on line, deoxidizing, stirring, and drawing up the copper bar with a tractor set in an on-off vacuum way; continuous extrusion of copper strip blanks: using oxygen-free copper rods as the raw material, producing copper strip blanks by using a continuous extruder set, cooling the extruded copper strip blanks through a vacuum oxidation-resisting pipe and a water tank, drying and coiling; and rough-rolling the copper strip blanks, medium-rolling, interstage annealing, finish rolling, degreasing, washing, annealing the finished product, washing, grinding the surface to passivate, and longitudinally cutting to obtain the finished product. The product of the invention has the advantages of high purity, low oxygen content and high electrical conductivity.

A method of continuous casting of a steel employs a mold power having a viscosity of 0.5-1.5 poise at 1,300° C. and a solidification temperature of 1,190-1,270° C., in which the mass ratio of CaO to SiO2 is 1.2-1.9, and casting is carried out under the following conditions: casting speed is 2.5-10 m/minute; mold oscillation stroke is 4-15 mm; and specific cooling intensity in secondary cooling of a slab is 1.0-5.0 liter/kg-steel.

The invention provides a high-strength cold-rolled plate with favorable forming property and a preparation method thereof. The high-strength cold-rolled plate comprises the following chemical components: 0.05-0.6% of C, being more than or equal to 0.3% and being less than 0.8% of Si, 0.5-4.0% of Mn, being more than ore equal to 0.2% of P, being more than or equal to 0.002% of S, being more than or equal to 0.1% of Al, being more than or equal to 0.01% of N, and the balance of Fe and inevitable impurities. The preparation method comprises the following steps: smelting, continuous-casting, hot-rolling, cold-rolling and continuous-annealing, wherein annealing temperature is higher than that of Ac3, holding time is 3-30 minutes; quickly cooling to 100-600 DEG C at the rate of 30-100 DEG C/s, keeping the temperature for 3-30 minutes, and finally cooling to room temperature at the rate of 5-30 DEG C/s. The invention adopts low-silicon low-aluminum component design and heat treatment technique; the strength level of the produced bainite TRIP steel is greater than 780 MPa; and the produced bainite TRIP steel has favorable strength, plasticity, extensibility, chambering property and coating property.

A weather resistant thick steel plate comprises, by weight, 0.06%-0.9% of C, not more than 0.30% of Si; 1.10%-1.50% of Mn, not more than 0.015% of P, not more than 0.003% of S, 0.035%-0.065% of Als, 0.25%-0.50% of Cu, 0.20%-0.50% of Ni, 0.40%-0.70% of Cr, 0.50%-0.15% of Mo, 0.008%-0.018% of Ti, 0.030%-0.060% of V, 0.015%-0.030% of Nb, not more than 0.0055% of N, 0.001%-0.004% of Ca, 0.0004%-0.0010% of selectively added B, and the balance of Fe and unavoidable impurities. The manufacturing method includes deep desulfurization of molten iron, converter smelting, LF, RH, continuous casting, on-line finishing of slabs, cut-to-length torch cutting of slabs, heating, TMCP, and slow cooling of steel plates. The obtained weather resistant thick steel plate has balanced strong toughness and strong plasticity, low yield ratio, atmospheric corrosion resistance, excellent weldability and fatigue resistance, and is especially applicable to non-coating high-rise building structures and bridge structures.

The invention belongs to the field of continuous casting production, and particularly relates to a method for continuous casting billet two-stage continuous and dynamic heavy downward pressing. The method for the c two-stage continuous and dynamic heavy downward pressing is provided for the characteristics of a bloom caster and a wide and thick plate continuous casting machine. A specific process parameter design method of heavy downward pressing process implementation is given and includes downward pressing interval section and division and downward pressing amount design. The casting billet segregation defect is overcome in the first stage of downward pressing, the looseness defect of casting billets is overcome in the second stage of continuous downward pressing, and therefore the synchronous improvement of casting billet segregation and looseness is achieved.

The invention discloses 600MPa level quake-proof twisted steel and a manufacturing method of the steel. The twisted steel comprises one or the combination of more than two of the following components in percentage by weight: 0.21-0.26% of C, 0.61-0.80% of Si, 1.30-1.60% of Mn, 0.15-0.21% of V, 0.001-0.050% of Nb, 0.001-0.050% of Ti, 0.10-0.50% of Cr, 0.0001-0.0050% of B, 0.001-0.010% of Mo and the balance of Fe and unavoidable impurities, wherein the components of C, Si, Mn and V are basic components, and the components of Nb, Ti, Cr, B and Mo are optional components. A short-flow process of converter or electric furnace smelting and small billet continuous casting and rolling and cold bed cooling is adopted by the manufacturing method of the twisted steel. The tensile strength of the twisted steel produced by adopting the components and the method is more than 730MPa, the yield strength is more than 600MPa, the percentage elongation after fracture is more than 14%, the maximum force percentage of total elongation is more than 9%, and the yield ratio is more than 1.25, so the international requirement of quake resistance on the twisted steel can be met.

The invention relates to a manufacturing method of thin strip continuously cast and cold rolled non-oriented electrical steel, comprising the following steps: smelting molten steel the temperature and components of which meet the requirements, casting the molten steel into a molten bath formed by a pair of water-cooling crystallizing rolls rotating at high speed, then cooling for the second time, hot rolling, cooling for the third time, coiling, cooling to room temperature, pickling, cold rolling, and finally annealing to obtain the cold rolled non-oriented silicon steel sheet with high magnetic induction and low iron loss. In the invention, the thin strip continuous casting process can eliminate the hot rolling thinning procedure in the traditional process, thus avoiding quality defect caused by the improper hot rolling process, simultaneously reducing the equipment loss, and reducing the maintenance and overhaul costs of equipment; the solidification process is controlled to improve the medium axialite proportion of the casting strip, thus improving the corrugation defect of the product in the cold rolling process; and the range of components of the non-oriented silicon steel smelting is widened by the characteristic of quick solidification of the continuously cast thin strip, and the smelting cost is lowered. The invention has the advantages of short process flow, low energy consumption, high efficiency, low production cost, simple manufacturing method and obvious energy saving and consumption reducing effects.

The invention relates to a CuCrZr alloy with high strength and high conductivity, and a preparation and processing method thereof. The alloy comprises the basic ingredients in percentage by mass: 0.3 percent to 1.4 percent of Cr, 0.02 percent to 0.25 percent of Zr and the balance Cu, wherein the ingredients in the CuCrZr alloy are needed to meet the following requirements: (a) Cr/Zr is less than or equal to 5 and is greater than or equal to 1.9; and (b) Cr+Zr is less than or equal to 1.5 percent and is greater than or equal to 0.4 percent. The preparation and processing method comprises the following steps of: a, compounding, feeding, smelting and casting according to mass percent; b, surface milling; c, hot rolling; d, solution treatment; e, primary cold rolling; f, primary aging; g, secondary cold rolling; and h, secondary aging. The CuCrZr alloy has the tensile strength sigma b being 600-700 MPa, the plasticity elongation rate delta being 4-10 percent, and the conductivity being greater than 80 percent of IACS (International Annealed Copper Standard), can be widely applied to occasions with high strength and high conductivity for preparing resistance welding electrodes, liners of crystallizers of continuous casting machines, integrated circuit lead frame and the like.

The invention discloses an online detection system for internal boundaries and solidification end positions of continuous casting blanks and a method. The system comprises a signal generator, electromagnetic ultrasonic sensors, a signal processor, a computer and a controller, wherein the electromagnetic ultrasonic sensors are arranged in dynamically slightly stressed regions in a casting direction of a continuous casting blank and set positions of various fan-shaped sections of local zones of the upstream and the downstream which are adjacent to the regions, and the end area of the end, which faces to the surface of the detected continuous casting blank, of a magnet in each electromagnetic ultrasonic sensor is larger than the end surface of the end, which is far away from the surface of the continuous casting blank, of the magnet in the electromagnetic ultrasonic sensor. In the system, the end area of the end, which faces to the surface of the detected continuous casting blank, of the magnet in each electromagnetic ultrasonic sensor is larger than the end surface of the end, which is far away from the surface of the detected continuous casting blank, of the magnet in the electromagnetic ultrasonic sensor, and accordingly, the signal to noise ratio of electromagnetic ultrasonic waves can be improved. In addition, electromagnetic ultrasonic signals are processed by the computer in screening, shifting, adding and averaging modes, so that the signal to noise ratio of the electromagnetic ultrasonic waves can be greatly increased.

The invention relates to high-performance marine mooring chain steel and a manufacturing method thereof. The method comprises the following steps: a. tapping compositions comprise the following by weight percentage: C: 0.16 to 0.27, Mn: 0.40 to 1.45, Si: 0.15 to 0.50, Cr: 1.25 to 2.50, Ni: larger than 0 and less than 1.20, Mo: 0.20 to 0.60, Al: 0.01 to 0.06, N: 0.004 to 0.015, S: not larger than 0.005, P: not larger than 0.015, Cu: larger than 0 and less than 0.50, and the balance of Fe; b. a steel ingot or a continuous casting billet is casted after the steps of primary smelting in an electric stove or a converter, external refining and vacuum degassing; c. the charging temperature of a heating oven is not larger than 900 DEG C, the heating rate is not larger than 150 DEG C/h; when being raised to 1100 to 1300 DEG C, the temperature is kept for more than 40 minutes, cogging bloom or rolling by a finisher is carried out, and the finishing temperature is not larger than 1050 DEG C; and d. after heated at the temperature of 1000 to 1250 DEG C, the cogged ingot is hot-rolled or forged into round steel, the finishing temperature is not larger than 1050 DEG C, and after rolling, the steel is air-cooled, slow cooled or softening heat-treated at the temperature of not less than 600 DEG C. The performance of finished products achieves or exceeds the requirement of level 4.5 and level 5 of mooring chain steel.

Method for producing highly purified silicon for use in solar cells by a single solidification purification, pouring silicon into a mold and gradually fractionally solidifying it while solidifying the liquid surface, followed by purifying the solidified silicon by zone melting or continuous casting using an electromagnetic mold, or by zone melting in combination with continuous casting, and optionally causing directional solidification to concentrate impurities, leaching and recycling.

The invention provides a high strength cold-rolled plate with excellent formability, containing: no more than 0.0040% of C, 0.02-0.15% of Si, 0.20-1.00% of Mn, 0.02-0.09% of P, 0.015-0.06% Ti, 0.01-0.05% of Nb, and the rest being Fe. The production method comprises: smelting, continuous casting, hot-rolling, cold rolling and continuous annealing, wherein the heating temperature of the hot-rolled billet is 1170-1270 DEG C, the finishing temperature of hot-rolling is 850-960 DEG C, and the coiling temperature is 650-760 DEG C; the cold rolling reduction percent is 60-82%; the annealing temperature is 760-880 DEG C, the thermal insulation time is 60-210s, the slow-cooling segment temperature is 630-700 DEG C, and the fast-cooling exit temperature is 300-500 DEG C; and the levelling elongationrate is 0.5-1.0%. The high strength steel plate containing phosphorus of the invention has the features of low carbon, microalloying and purity. The steel added with a certain amount of Nb and Ti hashigher plasticity. Using relevant rolling and annealing technique, the indexes of performance of the steel achieves the demand of high strength automobile stamping parts.

The invention discloses a dual-CCD (Charge Coupled Device) scanning imaging detection method for continuous casting slab surface defects. The dual-CCD scanning imaging detection method comprises the following steps: (1) mounting a linear array CCD camera, an area array CCD camera and a linear laser transmitter on a continuous casting slab; (2) scanning by the linear array CCD camera and the area array CCD camera according to a synchronous frame frequency and line frequency manner to obtain a two-dimensional image and a three-dimensional image of the surface of the continuous casting slab; (3) registering the acquired two-dimensional image and three-dimensional image; and (4) carrying out information fusion processing on the registered two-dimensional image and three-dimensional image in one area on the surface of the continuous casting slab, analyzing area-of-interest features of the two images, and extracting a final area-of-interest to be identified on the surface of the continuous casting slab by combining the feature fusion processing result of the two images, thus reserving reliable defect information of the surface of the casting slab and detecting the surface defects of the continuous casting slab. According to the dual-CCD scanning imaging detection method provided by the invention, the structure is simple and convenient; the method is high in detection precision, great in real-time property and capable of automatically eliminating interference information.

The invention discloses a laser scanning imaging nondestructive inspection method for hot continuous casting blank surface defects, comprising the following steps: 1) transversely irradiating a casting blank by a laser emitter to obtain a laser line; 2) scanning the laser line by utilizing an area array CCD image sensor; 3) extracting information representing the defect depths from the laser line so as to obtain a one-dimensional distance dot matrix formed by assembling the defect depths of the casting blank at the transverse position; and 4) mapping the one-dimensional distance dot matrix into gray level images with different gray levels; 5) splicing the gray level images at different transverse positions of a hot blank so as to obtain a whole gray level image; and 6) identifying the defects on the surface of the casting blank and reconstructing a casting blank surface tri-dimensional topographic image. The intention can effectively inhibit interference from a flaky scale on the high temperature casting blank surface which is not a defect but presents a defect state and water films so as to avoid the pseudo-defects from influencing detection precision, accurately identify defect target images and realize quantized detection of the defect depths, thereby realizing online detection of the defect states and depths of the surface of the casting blank under a high temperature state.

The invention discloses high-strength, high-toughness and high-plasticity martensitic stainless steel, and belongs to the technical field of metallurgy. The martensitic stainless steel comprises the following components in percentage by weight: 0.15 to 0.4 percent of C, 0 to 0.12 percent of N, 0.2 to 2.5 percent of Si, 0.4 to 3.0 percent of Mn, less than or equal to 0.02 percent of S, less than or equal to 0.02 percent of P, 13.0 to 17.0 percent of Cr, 0 to 5.0 percent of Ni, 0 to 2.0 percent of Mo, 0 to 0.3 percent of V, 0 to 0.2 percent of Nb, 0 to 0.05 percent of Ti, 0 to 0.8 percent of Al and the balance of Fe and inevitable impurities. A preparation method comprises the following steps of (1) smelting molten steel according to the set components, and solidifying the molten steel to form an ingot blank by using a continuous casting machine or a casting mold; (2) hot-rolling the ingot blank to form a hot-rolled plate blank; (3) heating the hot-rolled plate blank to 950 to 1100 DEG C, preserving heat for 0.5 to 2 hours, cooling the plate blank to 25 to 200 DEG C, heating the plate blank to 350 to 500 DEG C, preserving heat for 10 to 60 minutes, and air-cooling the plate blank to room temperature. According to the martensitic stainless steel prepared by the method, dispersed remaining martensite is introduced into a microscopic structure, so that the strength, toughness and plasticity of the martensitic stainless steel are greatly improved.

The invention relates to a method for predicting and controlling slab continuous casting breakout, in particular to a method for preventing sticking breakout according to the temperature variation condition of a thermocouple in a crystallizer in the process of slab continuous casting. The method mainly aims at solving the technical problems that the existing various breakout prediction methods can not compressively consider interference factors and can not predict small-scale sticking and slag entrapment in time. The technical proposal of the invention is that the method for predicting and controlling the slab continuous casting breakout comprises the step that lines of thermocouples are arranged on the crystallizer, and the method is characterized by comprising the following steps: a. capture of typical temperature characteristics: the typical temperature characteristics of each thermocouple is determined according to the crystallizer parameters and the installment location of the crystallizer on the thermocouple; b. determination of breakout probability: the breakout probability of each thermocouple is determined according to the typical temperature characteristics of the adjacent thermocouples as well as the characteristics of the breakout thermal conductance and abnormal temperature distribution; c. control of casting speed: when the breakout probability of the thermocouples is up to 95%, the casting is stopped. The method is mainly used for warning continuous casting breakout.

The present invention belongs to the field of continuous metal blank casting technology, and is especially the method of raising continuous cast blank quality and the vibrating support roller apparatus. While the vibrating support roller closely contacting the casing of the continuously cast blank casing rotates synchronously with cast blank, it vibrates in the direction perpendicular to the cast blank thickness or in the direction parallel to the blank drawing under the drive of the vibration source, and the vibration is transferred to the solidifying shell of the liquid core via contact. The vibrating support roller apparatus consists of vibrating support roller, vibration transferring pipeline and vibration generating source. The present invention can improve the quality of the continuous cast blank obviously.

The invention discloses a method for controlling on-line prediction of continuous casting blank quality, which belongs to the field of metallurgical automation control. In the method, a comprehensive quality prediction rule based on an expert system, mathematical statistics and a neural network is programmed by secondary control software, and data communication is performed by the secondary control software and a primary basic automatic control system, so that the automatic prediction of casting blank quality in the continuous casting production process is realized; and a quality judgment system overall framework comprises an influence factor real-time data acquisition module, a casting state and casting information tracking module, an abnormal event and casting blank quality prediction module, an off-line simulation system, a quality prediction system database, a primary communication interface module and a system human-machine interface (HMI) picture. The method has the advantage that the on-line automatic prediction of the casting blank quality in the continuous casting production process is realized.

The invention discloses micro-alloying seamless pipeline steel and process for preparation. According to weight percentage, the range of the chemical components of the invention includes that C holds 0.08% to 0.20%, Si is equal to or less than 0.04%, Mn takes 0.60% to 1. 50%, S is equal to or less than 0.015%, P is equal to or less than 0.025%, Al is equal to or less than 0.04%, Ti is equal to or less than 0.04%, H is equal to or less than 2.5*10-4%, O is equal to or less than 25*10-4%, the rest is Fe and unavoidable foreign matters. The process for preparation comprises technique steps, including smelting, refining, continuous casting, hot rolling and slow cooling. Round steel with the size of phi 70 to 150 millimeters can be produced by the process for preparation. The seamless pipeline steel of the invention has perfect anti-sulphide stress corrosion (SSC resistance) capability and anti-HIC property. The pipeline steel which can substitute for welding pipe can be utilized in the filed of oil pipeline and the like, and the invention increases the reliability of material and adaptability of variety, in particular being adaptable for the low submarine temperature and corrosion-resistant environment and for manufacture of thick-walled tubes.

The invention provides a method for melting ultra-low carbon steel. The method adopts a desulfuration of molten iron-converter-RH-continuous casting process, wherein a sulfur content in the molten iron is 0.002%-0.006% after desulphurization; converter smelting controls oxygen blowing time, an oxygen gun flow, a bottom-blowing intensity and a smelting period, adopts slag-stopping tapping, steel tapping with a content of C being 0.06%-0.08% and with a temperature of 1650-1680 DEG C, and an oxygen content in the molten iron is 0.03%-0.05%; an RH adopts forced decarburization with a highest vacuum degree of 67-100 MPa and decarburization time of 15-27 min, and a carbon content in the molten iron is 0.0010%-0.0020% and a dissolved oxygen content in the molten iron is 0.025%-0.040% after the decarburization; the molten iron is recycled for 3-5 min after deoxidation by adding aluminium and recycled for another 3-5 min after adding other alloys; a nitrogen content in the molten iron is 0.0015%-0.0035%, and the temperature is 1590-1640 DEG C; and killed steel treatment is carried out for 10-30 min. The method adopts converter tapping with a high carbon and low oxygen content, can use less or not use slag modified agents during the tapping process, accelerates the production rhythm, makes the molten steel cleaner, and reduces the production cost.

The invention discloses a method for producing a super-thick steel plate. The method comprises the following production process steps of: performing pretreatment on molten iron; making steel by using a convertor; performing external refining; continuously casting; heating; rolling; cooling in an accelerated way; normalizing; controlling a cold condition; finishing; inspecting performance; and performing ultrasonic flaw detection. In the method, a low-C high-Mn component system is utilized, and Ni and Cu alloy elements are added into the steel in combination with micro-alloying treatment of Nb, V and Ti. The steel comprises the following chemical components in percentage by weight: less than or equal to 0.12 percent of C, 0.20 to 0.40 percent of Si, 1.20 to 1.50 percent of Mn, less than orequal to 0.008 percent of P, less than or equal to 0.003 percent of S, 0.03 to 0.06 percent of AlT, less than or equal to 0.10 percent of Nb, Ti and V, less than or equal to 0.80 percent of Cu and Ni, less than or equal to 0.40 percent of Ceq and the balance of Fe and inevitable impurities. By the method, a continuous casting blank is used for producing high-performance Q345R steel plates with the thickness of 60 to 100mm, so that production cost is reduced, and the requirement of manufacturing containers with high parameter pressure is met; the low-C high-Mn component system is used for a component design, so that the requirement that the material Ceq is less than or equal to 0.40 percent is met; and the continuous casting blank is used for producing a high-performance Q345R super-thick plate, so that the method has a simple process, the process is easy to realize, and the plate can be produced by a common wide and thick plate factory.