Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Super-soft aluminum alloy conductor and preparation method thereof

A technology of aluminum alloy conductors and aluminum alloy rods, which is applied in the field of extra-soft aluminum alloy conductors and its preparation, and can solve the problems of large consumption of wires and cables, ductility, flexibility, electrical properties, and insufficient connection stability.

Active Publication Date: 2011-02-16
ANHUI JOY SENSE CABLE
View PDF4 Cites 136 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, power cables with a voltage level of 600V ~ 35kV only account for a small part of the total amount of wires and cables. For wires and cables with other voltage levels and occasions, they still cannot meet a large number of needs, such as cables below 600V and various electrical appliances and equipment. etc. It is still a field with a large amount of wire and cable
However, the existing aluminum alloy power cables still have the shortcomings of poor ductility, flexibility, electrical performance and connection stability. How to break through these technical bottlenecks is a technical problem that wires and cables need to solve now.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Super-soft aluminum alloy conductor and preparation method thereof
  • Super-soft aluminum alloy conductor and preparation method thereof
  • Super-soft aluminum alloy conductor and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0061] 1) 0.3-1.5wt% Fe, 0.001-0.3wt% Be, 0.005-0.6wt% Cu, 0.1-1.5wt% rare earth at 730-820°C, the rare earth element consists of at least one of Ce and La One composition, the rest is aluminum, put into the shaft furnace for smelting, after fully stirring evenly, after refining, slag removal, degassing, 740 ~ 770 ℃, after static heat preservation for 30 minutes, take samples before the furnace for analysis and adjustment to ensure the element content within the allowable range. Casting takes place in a casting machine. The cast bars are introduced into the rolling mill, the temperature of the introduction into the rolling mill is 500-550°C, and the outlet temperature is 350-420°C. Heated during hot rolling.

[0062] 2) After the aluminum alloy rod is formed into a circle, put it into a sealed heat preservation furnace or a heat preservation cover, and the rod is naturally cooled in it, and then taken out from it after 24 hours.

[0063] 3) The aluminum alloy rod is cold-dr...

Embodiment 2

[0079] 1) Add 0.3-0.8wt% Fe, 0.001-0.3wt% Be, 0.005-0.4wt% Cu, 0.1-0.8wt% rare earth, 0.005-0.6wt% Cu at 730-820°C, and the rest are aluminum. Cu can be replaced by other elements, at least one of Mg, Cu, Co, Ni, Mo and Sb can be freely selected. The rare earth element is composed of at least one of Sc, Y, La, Ce, Pr, Nd, Er, and Yb. Put it into the shaft furnace for smelting, stir well, refine, remove slag, degas, 740 ~ 770 ℃, after static heat preservation for 30 minutes, take samples before the furnace for analysis and adjustment to ensure that the element content is within the allowable range. Casting takes place in a casting machine. The cast bars are introduced into the rolling mill, the temperature of the introduction into the rolling mill is 500-550°C, and the outlet temperature is 350-420°C. Heated during hot rolling.

[0080] 2) After the aluminum alloy rod is formed into a circle, put it into a sealed heat preservation furnace or a heat preservation cover, and t...

Embodiment 3

[0087] 1) Adding 0.3-0.8wt% Fe, 0.001-0.3wt% Be, 0.005-0.4wt% Cu, 0.1-0.8wt% rare earth and the rest aluminum at 730-820°C. Cu can be replaced by other elements, at least one of B, Ca, Ti, Cu, Zn, Ge, Sr, Zr, Nb, Ag, Sn can be freely selected. The rare earth element is composed of at least one of Sc, Y, La, Ce, Pr, Nd, Er, and Yb. Put it into the shaft furnace for smelting, stir well, refine, remove slag, degas, 740 ~ 770 ℃, after static heat preservation for 30 minutes, take samples before the furnace for analysis and adjustment to ensure that the element content is within the allowable range. Casting takes place in a casting machine. The cast bars are introduced into the rolling mill, the temperature of the introduction into the rolling mill is 500-550°C, and the outlet temperature is 350-420°C. Heated during hot rolling.

[0088] 2) After the aluminum alloy rod is formed into a circle, put it into a sealed heat preservation furnace or a heat preservation cover, and the r...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a super-soft aluminum alloy conductor and a preparation method thereof. The aluminum alloy conductor comprises the following materials in percentage by weight: 0.3 to 1.5 percent of Fe, 0.001 to 0.3 percent of Be, 0.005 to 0.6 percent of Cu, 0.1 to 1.5 percent of rare earth, less than or equal to 0.08 percent of Si, less than or equal to 0.15 percent of total inevitable impurities, and the balance of aluminum. The aluminum alloy is drawn into an aluminum alloy wire by melting, continuous casting and continuous rolling, and the aluminum alloy wire is put into an annealing furnace and annealed for 20 to 40 hours at the temperature of between 380 and 420 DEG C to form the aluminum alloy conductor, wherein the annealing is performed in a sealed heat insulation device under the protection of nitrogen. The aluminum alloy has extremely good toughness and elongation performance, the coefficient of elongation reaches or exceeds 35 percent and even can reach 40 percent, and the electric conductivity can reach 60 percent IACS.

Description

technical field [0001] The invention belongs to the field of nonferrous metal materials, and in particular relates to an extra-soft aluminum alloy conductor and a preparation method thereof. Background technique [0002] According to the statistics of China Nonferrous Metals Industry Association, as of 2009, China's reserves of copper resources were about 30 million tons, accounting for about 5% of the world's total reserves. China is a big country that consumes copper, with an annual copper consumption of about 6 million tons, of which copper used in wires and cables accounts for about 65% of the national copper consumption, accounting for a large proportion. If it does not rely on imports, China's copper resources can be used up to 5 year time. China's domestic copper concentrate supply is less than 30%, and more than 70% needs to rely on imports. [0003] Because copper has excellent electrical conductivity and mechanical properties, it is the first choice for wire and ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C22C21/00C22F1/04
Inventor 林泽民
Owner ANHUI JOY SENSE CABLE
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products