This invention discloses a green and energy-saving
extrusion casting method and apparatus that combines
liquid phase retention and forced feeding sequential solidification. The method includes the following steps: melting a pre-proportioned
metal to obtain a basic
alloy melt; degassing and refining followed by the addition of an intermediate
alloy to obtain an intermediate
alloy melt; lowering the temperature to obtain a finished alloy melt; during
casting, adjusting the ingate temperature between the
solid and liquid phases of the finished alloy melt; and activating a multi-point positioning cooling device to locally force-cool areas with large wall thicknesses. This invention, by precisely controlling the ingate temperature between the
solid and liquid phases of the alloy melt, ensures that the alloy melt at the ingate is in a
solid-liquid mixed state during pressure holding solidification. The
liquid alloy melt can smoothly pass through the gap between the primary
solid phases and flow into the shrinkage cavities of the
casting body during pressure holding solidification, achieving further forced feeding of the liquid during the pressure holding process of alloy
melt extrusion casting. This results in high-quality castings with high
microstructure density, few shrinkage cavities and
porosity defects, and excellent strength and elongation.