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Centrifugal casting high-speed steel composite roll and manufacture method thereof

A composite roll and centrifugal casting technology, which is applied in the direction of rolls, metal rolling, manufacturing tools, etc., can solve the problems that the centrifugal casting method cannot do, and achieve the effect of improving the shape and distribution of graphite, good toughness, and good impact toughness

Inactive Publication Date: 2012-08-01
BEIJING UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

(2) The traditional centrifugal casting composite roll, the core material is gray cast iron or ductile iron with graphite precipitation
When it is required to use forged steel as the material of the core, the centrifugal casting method cannot do it.

Method used

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  • Centrifugal casting high-speed steel composite roll and manufacture method thereof
  • Centrifugal casting high-speed steel composite roll and manufacture method thereof
  • Centrifugal casting high-speed steel composite roll and manufacture method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] The outer high-speed steel, middle layer graphite steel and core ductile iron are smelted in 500 kg, 500 kg and 1.5 ton induction furnaces respectively, and then the outer layer and middle layer of the roll are poured on a horizontal centrifuge, and the roll core is top-cast under static conditions The manufacturing process steps of ductile iron molten iron and high-speed steel composite roll are:

[0037] (1) Smelting of outer layer high speed steel, middle layer graphite steel and core nodular iron. Among them, the smelting process of the outer high-speed steel is: ① Mix and heat scrap steel, recarburizer, ferrochrome, ferromolybdenum, ferroniobium, metal cobalt and nickel plate and heat and melt. When the temperature of molten steel rises to 1581°C, add silicon-calcium-barium alloy in turn , aluminum, ferro-vanadium and ferro-boron, and then raise the temperature to 1605°C, adjust the composition in front of the furnace and release it after passing the furnace. The ...

Embodiment 2

[0050] The outer high-speed steel, middle layer graphite steel and core ductile iron are smelted in 500 kg, 500 kg and 1.5 ton induction furnaces respectively, and then the outer layer and middle layer of the roll are poured on a horizontal centrifuge, and the roll core is top-cast under static conditions The manufacturing process steps of ductile iron molten iron and high-speed steel composite roll are:

[0051] (1) Smelting of outer layer high speed steel, middle layer graphite steel and core nodular iron. Among them, the smelting process of the outer high-speed steel is: ① Mix and heat scrap steel, recarburizer, ferrochromium, ferromolybdenum, ferroniobium, metal cobalt and nickel plate and heat and melt. When the temperature of molten steel rises to 1599°C, add silicon-calcium-barium alloy in turn , aluminum, ferro-vanadium and ferro-boron, then raise the temperature to 1628°C, and adjust the composition before the furnace to pass the furnace. The molten steel undergoes m...

Embodiment 3

[0064] The outer high-speed steel, middle layer graphite steel and core ductile iron are smelted in 500 kg, 500 kg and 1.5 ton induction furnaces respectively, and then the outer layer and middle layer of the roll are poured on a horizontal centrifuge, and the roll core is top-cast under static conditions The manufacturing process steps of ductile iron molten iron and high-speed steel composite roll are:

[0065](1) Smelting of outer layer high speed steel, middle layer graphite steel and core nodular iron. Among them, the smelting process of the outer high-speed steel is: ① Mix and heat scrap steel, recarburizer, ferrochromium, ferromolybdenum, ferroniobium, metal cobalt and nickel plate, and add silicon-calcium-barium alloy in sequence when the temperature of molten steel rises to 1592°C , aluminum, ferro-vanadium and ferro-boron, then raise the temperature to 1617°C, and adjust the ingredients before the furnace to pass the furnace. The molten steel undergoes metamorphic t...

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Abstract

The invention relates to a centrifugal casting high-speed steel composite roll and a manufacture method thereof and belongs to the field of casting. The composite roll is composed of outer layer high-speed steel, middle layer graphitic steel and core high-strength nodular cast iron by centrifugal compounding. The centrifugal casting high-speed steel composite roll is based on the conventional high-carbon high-vanadium high-speed steel roll, the content of vanadium is appropriately reduced, niobium is added at the same time, and the Nb / V is controlled to be 0.3 to 0.5 so that Nb and V form complex carbide (V, Nb) C so as to avoid forming segregation under the action of centrifugal force. A roll core of the high-speed steel composite roll adopts high-strength nodular cast iron, and a multivariate graphite steel middle layer is poured between an outer layer and the roll core for preventing interfusing elements of Cr, B, and the like which cause embrittlement when the nodular cast iron is poured to be fused with the outer layer high-speed steel. Microalloying processing for refining the organization is carried out on a roll surface high-speed steel material and the middle layer graphitic steel so as to achieve the purpose of improving the thermal cracking capacity of the roll material. The centrifugal casting high-speed steel composite roll has high overall performance, long service life and good economic benefits.

Description

technical field [0001] The invention relates to a manufacturing method of a composite roll, in particular to a centrifugal casting high-speed steel composite roll and a manufacturing method thereof, belonging to the field of casting technology. Background technique [0002] With the rapid development of rolling steel production, improving the quality of rolls has become an important part. In the modern new rolling mill, the roll is required to have a deep and uniform hardness layer, a roll surface with good wear resistance, spalling resistance, thermal crack resistance and surface roughness resistance, and a roll core with certain strength and toughness. This is difficult to achieve by ordinary casting methods. The composite roll manufactured by centrifugal casting can make the liquid metal crystallize and solidify under the action of centrifugal force far exceeding tens of times of gravity, so that the roll surface with dense structure and excellent performance can be obta...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21B27/00C22C38/32C22C38/16C22C37/04B22D13/00B22D19/16
Inventor 符寒光邢建东雷永平蒋业华周荣郭红星岑启宏
Owner BEIJING UNIV OF TECH
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