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2627results about How to "Improve organization" patented technology

Centrifugal casting high-speed steel composite roll and manufacture method thereof

The invention relates to a centrifugal casting high-speed steel composite roll and a manufacture method thereof and belongs to the field of casting. The composite roll is composed of outer layer high-speed steel, middle layer graphitic steel and core high-strength nodular cast iron by centrifugal compounding. The centrifugal casting high-speed steel composite roll is based on the conventional high-carbon high-vanadium high-speed steel roll, the content of vanadium is appropriately reduced, niobium is added at the same time, and the Nb / V is controlled to be 0.3 to 0.5 so that Nb and V form complex carbide (V, Nb) C so as to avoid forming segregation under the action of centrifugal force. A roll core of the high-speed steel composite roll adopts high-strength nodular cast iron, and a multivariate graphite steel middle layer is poured between an outer layer and the roll core for preventing interfusing elements of Cr, B, and the like which cause embrittlement when the nodular cast iron is poured to be fused with the outer layer high-speed steel. Microalloying processing for refining the organization is carried out on a roll surface high-speed steel material and the middle layer graphitic steel so as to achieve the purpose of improving the thermal cracking capacity of the roll material. The centrifugal casting high-speed steel composite roll has high overall performance, long service life and good economic benefits.
Owner:BEIJING UNIV OF TECH

Method with functions of preheating and postheating for forming crack-free coating with high efficiency by three-light-beam laser-cladding technique

The invention discloses a method with functions of preheating and postheating for forming crack-free coating with high efficiency by a three-light-beam laser-cladding technique. The method comprises the following steps of: splitting a laser beam emitted by an Nd: YAG laser into two laser beams by using a laser beam splitter, namely a preheating laser beam for preheating the surface of a base material and a postheating laser beam for postheating the formed coating; then blowing alloy powder into a molten pool which is formed by focusing a laser beam emitted by a CO2 laser and acting the focused laser beam on the surface of the base material by using a powder nozzle, wherein after the CO2 laser beam moves away, a molten layer is cured and crystallized quickly to form the coating; and postheating the formed coating by adopting the postheating laser beam. The method has the advantages that: (1) the dilution rate of the coating is low and adjustable, and the coating is metallurgically combined with the base material, so the base material has a small thermal influence area and is deformation-free and crack-free; (2) residual inner stress in the coating can be eliminated effectively, a tissue can be improved, and the coating has high abrasion resistance, high corrosion resistance, high anti-cracking performance and high thermal shock resistance; and (3) relative to the processing efficiency in the conventional laser cladding technology, the processing efficiency in the method can be improved by 50 times to the maximum extent, so the processing cost is reduced greatly, and a large-scale industrialized application potential is realized.
Owner:NANCHANG HANGKONG UNIVERSITY

Continuous casting technique for aluminum alloy thin belt blank

InactiveCN101269406AImprove organizationComprehensive mechanical properties of high thin stripIngotMaterials science
The invention discloses a continuous casting process of an aluminum thin billet, which is characterized in that the following steps are included: aluminum alloy ingots are preheated and are melted in a melting furnace in the role of a flux; before casting, a side closure system is preheated to 400-450 DEG C, when the temperature of a melting body ranges from 650 DEG C to 680 DEG C, the aluminum alloy ingots are arranged into a tundish for 15 to 30 minutes in the role of the flux, then through a flux distributing device, the aluminum alloy ingots flow into an equant vertical twin-roll thin strip billet continuous caster, with a left forging seam gap being 0 mm and maintaining the height of a melting pool between 90 mm and 340 mm, the casting is carried out in a sinking way; when in casting, the casting speed of the casting machine ranges from 20 to 120m / min, the thin strip blank is sent into a pinch roll after leaving a casting roller, and the forged aluminum alloy thin strip has a thickness between 1.0 mm and 3.5 mm. The continuous casting process can directly make aluminum alloy thin strip blank from the liquid aluminum alloy, the forged thin strip blank has good quality on the surface, and the internal organizational structure is uniform, thereby being conducive to succeeding rolling processes. The continuous casting process for an aluminum thin blank has short process and low cost.
Owner:CHONGQING UNIV

Cast aluminum-silicon alloy for engine cylinder head and heat treatment process

The invention relates to a cast aluminum-silicon alloy for an engine cylinder head and a heat treatment process. The alloy comprises the following chemical ingredients in percentage by weight: 5.0 to 7.0 percent of Si, 3.0 to 4.0 percent of Cu, 0.2 to 0.4 percent of Mg, 0.1 to 0.3 percent of Mn, 0.10 to 0.20 percent of Zr, 0.15 to 0.25 percent of Ti, 0.01 to 0.05 percent of B, 0.02 to 0.09 percent of Sr, 0.1 to 0.3 percent of rare earth (RE), less then 0.3 percent of Fe and the balance Al, wherein the rare earth (RE) adopts mixed rare earth. The heat treatment process comprises the following steps: carrying out primary solution at a temperature between 490 DEG C and 505 DEG C, and carrying out heat insulation for 4 to 6h; carrying out secondary solution at a temperature between 510 DEG C and 525 DEG C, carrying out heat insulation for 6 to 10h, and carrying out quenching by hot water of 60 to 80 DEG C; and carrying out aging treatment with parameters of the aging temperature being 155to 165 DEG C and the heat insulation time being 5 to 9h, and carrying out cooling in the air. All alloy elements of the cast aluminum-silicon alloy provided by the invention are reasonably matched, good mechanical performance is realized, at a normal temperature, the tensile strength reaches 325 to 355MPa, the tensile stretch is 2.5 to 5.5 percent, at a high temperature of 250 DEG C, the tensile strength reaches 240 to 270MPa, and the tensile stretch is 3.0 to 5.5 percent, after the heating processing technology, the heat resistance performance of the alloy is improved, and the casting defect is reduced.
Owner:NO 52 INST OF CHINA NORTH IND GRP CORP

Method for producing hot-rolled ferritic stainless steel strip steel

The invention discloses a method for producing a hot-rolled ferrite stainless strip steel, which comprises the following steps: 1) the chemical components by weight percentage are: 0.025-0.04 percent of C, less than or equal to 1.00 percent of Si, 0.25-0.4 percent of Mn, less than or equal to 0.030 percent of S, less than or equal to 0.035 of P, 12-12.5 percent of Cr and the rest is Fe; 2) a billet is formed by smelting and casting; 3) heating: the heating temperature zone for heating are divided into a heat recovery section, a preheating section, a I heating section, a II heating section and a holding section; furnace gas is controlled to be neutral atmosphere of non-oxidizing atmosphere; 4) when in heat rolling and rough rolling, the rolling temperature is 1,120 DEG C-1,160 DEG C, and the deforming speed during rolling is 10/s-12/s; 5) finish rolling: the deforming speed of the last pass rolling is 60/s-90/s, and the outlet temperature of the finish rolling is more than 900 DEG C; 6) cooling is carried out after rolling, and then reeling is carried out. The method of the invention has the advantages that the method guarantees not only the edge quality of the hot-rolled strip steel but also the stamping property of the cold-rolled strip steel, improves the surface finish quality and lowers the production cost, and has high production efficiency and rolling yield, etc.
Owner:BAOSHAN IRON & STEEL CO LTD

Material increase manufacturing method for titanium alloy shape part by using double-arc hybrid heat source

The invention relates to a material increase manufacturing method for a titanium alloy shape part by using a double-arc hybrid heat source. The method comprises the following steps: MIG welding and TIG welding are originally combed, a welding wire as a melting electrode is sent out by an MIG welding gun and is subjected to surfacing on a base plate; an MIG power anode is connected with a TIG power anode, and an MIG power cathode is connected with the base plate, the MIG welding gun is connected with the MIG power anode, and a TIG welding gun is connected with a TIG power cathode; the MIG welding gun is in the front, and the TIG welding gun is in the back; the current of the welding wire is shunted through a TIG welding circuit, so that the current passing through the welding wire is large, and the current passing through a weldment is small. After the base plate completes a first surfacing layer, a hybrid welding gun is increased by a story height, and a second layer of shape part is welded; the above process is repeated, so that the titanium alloy shape part is formed by overlaying plurality of surfacing layer. The method has the advantages of being high in metal deposition rate, high in welding speed, less in weldment heat input, good in structural and mechanical properties of the shape part and low in cost and solves the problems of lager heat input, low welding speed, poor welding quality and low efficiency during material increase manufacturing of the traditional titanium alloy single TIG arc wire feeding.
Owner:JIANGSU UNIV OF SCI & TECH
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