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252 results about "Isothermal forging" patented technology

Isothermal forging represents a possible alternative to produce near net and net shape forgings.The basic principle of isothermal forging consists of a plastic forming process during which die and work piece temperatures are identical or very similar. Full Name Comment goes here.

Near-isothermal forging method of TC17 biphase titanium alloy disc forge piece

ActiveCN101804441ASmall and uniform tissueMake up for the phase transition point errorWheelsAviationAir compressor
The invention discloses a near-isothermal forging method of a TC17 biphase titanium alloy disc forge piece, comprising the steps of: heating a TC17 titanium alloy disposable bar ingot to 30-75 DEG C below a phase change point, upsetting the disposable bar ingot into a disposable circular cake; heating the disposable circular cake to 20-60 DEG C over the phase change point, and drawing out the disposable circular cake till the length thereof returns the length of the disposable bar ingot to obtain a secondary bar ingot; heating the secondary bar ingot to 30-75 DEG C below the phase change point, upsetting the secondary bar ingot to form a secondary circular cake, then punching to form an annular blank; and heating the annular blank to 20-60 DEG C over the phase change point, heating an upper forging mold and a lower forging mold to 10-20 DEG C below the phase change point, and forging and stamping the annular blank by the upper forging mold and the lower forging mold under the pressure of 30-60mN to make the deformation degree of the annular blank reach 30-50% in the forging molds at a strain rate of 0.001s-1 to 0.01s-1, and then forming a disc forge piece on fire, wherein the heat treatment after forging is the combination of solution treatment and ageing treatment. The disc forge piece forged by using the method has ideal electrical plating basket structure and high performance and is suitable for manufacturing forge pieces of an air compressor chassis, a turbine disc and the like of an aero-engine.
Owner:GUIZHOU ANDA AVIATION FORGING

CH4169 alloy forging piece grain size analysis and predication method

The invention relates to the field of high-temperature alloy forging, and particularly relates to a CH4169 alloy forging piece grain size analysis and predication method. The CH4169 alloy forging piece grain size analysis and predication method comprises the following steps: carrying out a near isothermal forging experiment on a CH4169 alloy sub-size double-cone test sample; carrying out finite element simulation on a near isothermal forging experiment process to obtain forging thermal parameters of the test sample; determining the grain size and determining forging thermal parameter values according to a finite element calculation result; drawing a contour map of the relation of the grain size and the forging thermal parameters according to the obtained grain size and forging thermal parameters; carrying out the finite element simulation on an actual production process of a CH4169 alloy forging piece, and counting the forging thermal parameters; and determining the grain size of a part to be analyzed and predicated by utilizing the drawn contour map of the grain size and the forging thermal parameters. According to the CH4169 alloy forging piece grain size analysis and predication method, the established contour map of the relation of the grain size and the CH4169 alloy forging thermal parameters is used for analyzing and predicating the grain size in the CH4169 alloy forging piece, and the method is convenient to use and has the high predication accuracy.
Owner:重庆两航金属材料有限公司

Isothermal forging method of TC17 titanium alloy disc-shaped forge piece

The invention relates to a forging method of a titanium alloy disc-shaped forge piece and particularly relates to an isothermal forging method of a TC17 titanium alloy disc-shaped forge piece. The method includes heating a titanium alloy rod ingot to the temperature which is smaller than a transformation temperature by 40 DEG C-50 DEGC, heating an upper flat die and a lower flat die to a temperature which is smaller than the transformation temperature by 40 DEG C-50 DEGC, and enabling the upper flat die to move downwards so that the rod ingot is subjected to first isothermal upsetting to form a primary biscuit at the strain rate of 0.001s<-1>-0.01s<-1> and then to second isothermal upsetting to form a secondary biscuit at the strain rate of 0.001s<-1>-0.01s<-1>, and the deformation amount is 30%-50%; heating the secondary biscuit to the temperature which is smaller than the transformation temperature by 20 DEG C-30 DEGC, heating an upper cavity die and a lower cavity die to the temperature which is smaller than the transformation temperature by 20 DEG C-30 DEGC, and forging the secondary biscuit by using a pressing machine so that the upper cavity die and the lower cavity die are molded to a forge piece under the conditions that the strain rate is 0.001s<-1>-0.01s<-1> and the deformation amount reaches 30%-50% in the cavity dies; and subjecting the forge piece to heat treatment after forging, wherein the heat treatment includes solid solution treatment and aging treatment. According to the method, the disc-shaped forge piece forged by the method is provided with ideal equiaxed structures and high performances, and the method is suitable for manufacturing forge pieces of compressor disks and turbine disks of aero-engines.
Owner:AVIC BEIJING INST OF AERONAUTICAL MATERIALS

Ultrahigh-strength aluminum alloy material and preparation method of pipe blank for preparing internal cylinder of separator

The invention relates to an ultrahigh-strength aluminum alloy material and a preparation method of a pipe blank for preparing an internal cylinder of a separator, belonging to the technical field of material processing and solving the problems that the traditional aluminum alloy material has lower tensile strength and the internal cylinder of the separator, which is prepared by using the traditional aluminum alloy material, can not meet the requirements on the separator for working for a long time at high rotating speed. The invention puts a technical emphasis on that the ultrahigh-strength aluminum alloy material comprises the following components in percentage by weight: 10.5-13.0wt% of Zn, 2.3-3.2wt% of Mg, 1.2-1.8wt% of Cu, 0.2-0.3wt% of Mn, 0.2-0.3wt% of Cr, 0.1-0.2wt% of Zr, 0.1-0.2wt% of Sc, less than 0.05wt% of Fe, less than 0.05wt% of Si and the balance of Al. The preparation method of the pipe blank comprises the following steps of: melting alloys, and casting into an alloy ingot; carrying out melting, casting transfer, atomized spray and deposition forming on the alloy ingot to prepare a flash set billet; carrying out isothermal forging performing; carrying out hot extrusion forming by adopting an extrusion mould; and carrying out twin-stage solid solution and aging treatment on a preformed pipe blank so as to prepare the pipe blank which can be used for preparing the internal cylinder of the separator. The invention is suitable for preparing the internal cylinder of a centrifugal separator which works for a long time at the rotating speed of 8000-10000 rpm.
Owner:HARBIN INST OF TECH

High-strength aluminum alloy isothermal direction-change open die forging method and device

ActiveCN101941039AConstant and uniform temperatureEasy to organizeForge furnacesFurnace temperatureStructure property
The invention relates to a high-strength aluminum alloy isothermal direction-change open die forging method which comprises the following steps: heating preprocessed high-strength aluminum alloy blank in a direction-change isothermal forging heating holding furnace at the temperature of 350-450 DEG C, and keeping the furnace temperature unchanged; and according to the structure property indices required by the blank, repeatedly upsetting and drawing the blank in the direction-change isothermal forging heating holding furnace until the blank reaches the design size of the forge piece. The isothermal direction-change open die forging device comprises a heating furnace and a forging press, wherein the furnace body is installed on the forging platform of the forging press; the forging rammer of the forging press is installed in a through hole in the furnace bottom plate; and the forging head of the forging press is installed in a through hole in the furnace top plate. The invention has the advantages of simple technique, convenient operation, and low tendency to recrystallization, enables the high-strength aluminum alloy to be under isothermal conditions all through the direction-change open die forging process, does not need to heat the blank again in the forging process, improves the quality of the forge piece and enhances the forging efficiency; and the forge piece has the advantages of sufficient structure deformation, uniform deformation at each part, and low tendency of cracking. The forge piece has favorable structure properties, and is suitable for industrial production.
Owner:CENT SOUTH UNIV

Approximate isothermal forging method of BT25 two-phase titanium alloy disk forge piece

ActiveCN101829749ASmall and uniform tissueMake up for the phase transition point errorMetal-working apparatusFurnace typesIngotTurbine
The invention discloses an approximate isothermal forging method of a BT25 two-phase titanium alloy disk forge piece. The process comprises the following steps of: heating a primary BT25 titanium alloy rod ingot to be below a phase transformation point by 30-75 DEG C and upsetting into a primary cake; heating the primary cake to be above the phase transformation point by 20-60 DEG C and drawing to return to the length of the primary rod ingot to obtain a secondary rod ingot; heating the secondary rod ingot to be below the phase transformation point by 30-75 DEG C, upsetting into a secondary cake and then punching into a ring blank; heating the ring blank to be above the phase transformation point by 20-60 DEG C, heating an upper forging die and a lower forging die to be below the phase transformation point by 10-20 DEG C, wherein the upper forging die and the lower forging die forge the ring blank by using the pressure of 30-60MN to ensure that the deformation of the ring blank in the forging dies reaches 30-50 percent by a strain rate of 0.001s<-1>-0.01s<-1> to form a disk forging piece by once heating, and heat treatment after forging adopts twice annealing treatment. The disk forging piece forged by using the method has better ideal network texture and high property, thus the method is suitable for manufacturing forging pieces such as compressor disks, turbine disks, and the like of aircraft engines.
Owner:GUIZHOU ANDA AVIATION FORGING

Manufacturing method for double-structure turbine disk

InactiveCN102615284ASatisfy fine grain size requirementsMeet the requirements of coarse grain sizeTechnical literatureSuperalloy
The invention discloses a manufacturing method for a double-structure turbine disk, which is used for solving the technical problems of small grain sizes and small gradients of the conventional disk edges and disk hubs. The technical scheme comprises the following steps of: preparing a powder high-temperature alloy material; encapsulating; performing heat treatment before forging; performing near isothermal forging; performing fine grain heat treatment and gradient heat treatment; and manufacturing the double-structure turbine disk. Due to the heat treatment before forging, the turbine disk has ASTM 13 level of grain sizes, and the requirement on the fine grain sizes of disk center parts is met preferentially; and the grain sizes of the disk edges are obviously increased to the ASTM 3 level of grain sizes after the gradient heat aftertreatment, and the requirement on coarse grain sizes of the disk edge parts is met. Compared with the manufacturing method of the background technical literature 1, the manufacturing method has the advantages that a fine grain heat treatment process is added, the temperature gradients during the gradient heat treatment are increased, and the grain sizes and the gradients of the disk centers and the disk edges are obviously increased.
Owner:NORTHWESTERN POLYTECHNICAL UNIV

Ultramicro-speed closed loop controlling structure for hydraulic forming machine

The invention discloses a super dead slow speed closed loop control mechanism for a forging hydrodynamic press, which comprises an industrial computer, a principal controller PLC that controls the forging hydrodynamic press and is connected with the industrial computer through an industrial Ethernet. The principal controller PLC is connected with one end of the proportional servovalve unit and one end of the proportional pump unit that is controlled by the principal controller PLC; another end of the proportional servovalve unit and the proportional pump unit is connected with a hydraulic cylinder of the forging hydrodynamic press which is driven by the proportional sevovalve unit and the proportional pump unit. A position sensor which is connected with the principla controller PLC and feeds signals of the position of the hydraulic cylinder back to the principal controller PLC is arranged on the hydraulic cylinder. The position sensor is connected with a position input module inside the principal controller PLC. The proportional servovalve is connected with an anolog variable output module inside the principal controller PLC. The invention comes in simple control structure, stable control effect, high automation, high accuracy, high real time and high reliability, with a control effect of a super dead slow speed and constant strain, realizing freewill adjustment when the speed is between 0.002 to 12mm/s in the isothermal forging art work, and has constant strain control capability when the speed is between 0.002mm/s to 0.03mm/s, and 0.04 to 0.06mm/s.
Owner:TIANJIN TIANDUAN PRESS CO LTD

Large-scale aluminum alloy hub isothermal forging production line

The invention relates to a large-scale aluminum alloy hub isothermal forging production line. The large-scale aluminum alloy hub isothermal forging production line is characterized by comprising a bar cutting machine, a bar heating furnace, a plurality of delivery manipulators, a pre-forging hydraulic press, a hub finish-forging hydraulic press, an aluminum alloy hub broaching and trimming hydraulic press and a pressing die. A cold material conveying roller table is arranged between the bar cutting machine and the bar heating furnace, a hot material conveying roller table is arranged between the other end of the bar heating furnace and the delivery manipulators, a die heating furnace, a die change trolley and a change trolley rail are arranged on one side of the pre-forging hydraulic press, a pre-forging lubrication spraying device is arranged on the other side of the pre-forging hydraulic press, a middle heating furnace or a delivery roller table is arranged between each two manipulators, and a finish-forging lubrication spraying device is arranged on one side of the hub finish-forging hydraulic press. The large-scale aluminum alloy hub isothermal forging production line has the advantages that by means of structural and technical combination of hot die forging, broaching and trimming, one-time pressing of aluminum alloy hubs can be realized, the pressing process of the aluminum alloy hubs is simplified, cost, time and labor for later-stage secondary processing and shaping can be greatly saved, and production efficiency is improved.
Owner:TIANJIN TIANDUAN PRESS CO LTD

Calcium-containing rare earth magnesium alloy plate with high room temperature forming property and preparation method

The invention discloses a calcium-containing rare earth magnesium alloy plate with a high room temperature forming property and a preparation method of the calcium-containing rare earth magnesium alloy plate. The calcium-containing rare earth magnesium alloy plate with the high room temperature forming property comprises the following specific chemical components: 1-3 wt% of Zn, 1-3 wt% of Al, 0.1-0.4 wt% of Ca, 0.1-0.4 wt% of Gd, 0.1-0.4 wt% of Y, 0-0.2 wt% of Mn and the balance of Mg. The preparation method comprises the following steps: carrying out casting (semi-continuous water-cooling orsolid die casting) and solution treatment (insulating for 12-24 hours at the temperature of 300-450 DEG C and then air-cooling to the room temperature) on magnesium alloy in the component range; thenpreparing a plate with a certain thickness by processes including common rolling or extruding and then rolling or isothermal forging and then rolling and the like; and finally annealing for 30-60 minutes at the temperature of 300-350 DEG C. The magnesium alloy plate prepared by the preparation method has high room temperature forming property, and good comprehensive mechanical property, heat resistance and corrosion resistance.
Owner:UNIV OF SCI & TECH BEIJING +1

Heavy-duty isothermal forging hydraulic press

The invention relates to a heavy-duty isothermal forging hydraulic press, which comprises an upper transverse beam, a lower transverse beam, upright posts, a main cylinder, side cylinders and a slide block, wherein an upper baseplate is fixed on the lower plane of the slide block; and a movable workbench is arranged on the lower transverse beam. The heavy-duty isothermal forging hydraulic press is characterized in that the upper transverse beam and the lower transverse beam form a combined beam body structure; leveling cylinders are fixed on the four corners of the upper end of the upper transverse beam and the upper end of the lower transverse beam; each leveling cylinder is provided with an independent leveling control system; an upper knock-out device is arranged on the slide block; movable workbench positioning mechanisms are arranged on the lower part of the movable workbench body and in the lower transverse beam; and the movable workbench body is further provided with a movable workbench clamping device. The heavy-duty isothermal forging hydraulic press is characterized in that a combined transverse beam is light in weight and is convenient to transport and produce, and the manufacturing cost can be reduced; a leveling effect is achieved via the leveling cylinders, the leveling response time is shortened, and energy is saved greatly; through the upper knock-out device, successful demolding of workpieces can be realized, and the workpiece forging and pressing quality is ensured; and accurate positioning and stable running of a press workbench can be realized, and the production requirement of forging equipment for heavy-duty aviation forgings is met.
Owner:TIANJIN TIANDUAN PRESS CO LTD

Process for forming moderately-strong heat-resisting magnesium alloy die-forged piece

The invention relates to a process for forming a moderately-strong heat-resisting magnesium alloy die-forged piece. Magnesium alloy comprises, by mass, 7.5%-9.0% of Al, 0.02%-0.80% of Ag, 0.35%-0.55% of Zn, 0.05%-0.20% of Mn, 0.1%-0.10% of RE and 0.001%-0.020% of Ca, the balance of Mg and impurity elements which can not be removed. The method includes the steps that an alloy ingot is formed through semicontinuous casting; the ingot is subjected to double-stage homogenizing annealing; the ingot is subjected to multidirectional variable-temperature forging at the temperature ranging from 350 DEG C to 410 DEG C after being subjected to annealing, and the annealing temperature is reduced by 10 DEG C to 20 DEG C after each time of annealing deformation; the ingot is subjected to isothermal forging at the temperature ranging from 350 DEG C to 400 DEG C after being subjected to multidirectional variable-temperature forging; aging of the die-forged piece is carried out and lasts for 20 hours to 30 hours at the temperature ranging from 170 DEG C to 200 DEG C. The magnesium alloy die-forged piece manufactured through the method is larger than or equal to 360 MPa in tensile strength, larger than or equal to 255 MPa in yield strength and larger than or equal to 7% in elongation percentage at an indoor temperature after the aging process.
Owner:CENT SOUTH UNIV +1

Isothermal superplastic deformation method for micro/nano particulate reinforced titanium matrix composite

The invention discloses an isothermal superplastic deformation method for a micro / nano particulate reinforced titanium matrix composite. The method comprises the following steps of A, preparing a titanium boride and rare earth oxide micro / nano particulate hybrid reinforced titanium matrix composite by utilizing an in-situ synthesis technique, and performing vacuum consumable electrode arc melting on the composite for more than two times; B, performing cogging forging on the composite in a Beta single-phase region, wherein deformation amount is greater than or equal to 50 %; performing isothermal forging on the composite in an (Alpha + Beta) two-phase region to obtain a titanium matrix composite forging blank, wherein deformation amount is greater than or equal to 60 %; and C, performing hot rolling on the titanium matrix composite forging blank in a near Beta phase region, wherein deformation amount is greater than or equal to 80 %, and performing annealing treatment to obtain the micro / nano particulate reinforced titanium matrix composite. The micro / nano particulate reinforced titanium matrix composite is formed by the isothermal forging technology and hot rolling, and thus, the matrix structure can be effectively refined, and the material forming rate is increased; and a plate has good superplasticity within the deformation process range of 800-1000 DEG C and 5 x 10<-3>-10<-4>s<-1>.
Owner:上海交通大学包头材料研究院 +1
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