2343 results about "Magnesium alloy" patented technology

The invention relates to the technical field of alloy pouring processes, in particular to a magnesium alloy heterogeneous flow overall coordination pouring process which comprises the steps of conducting pouring numerical simulation through simulation software, optimizing pouring design and determining a composite flow guide structure, a mold temperature control scheme and an alloy component regulation and control strategy. Magnesium alloy smelting and refining are conducted; preheating the mold by using an intelligent temperature control system; during the period, the intelligent temperature control system monitors and adjusts the temperature of the mold, and the online alloy adding system and the impurity adsorption filtering device keep the components of the melt uniform and pure; and after pouring is completed, controlling the mold temperature according to a preset cooling curve to slowly and uniformly solidify the melt. The design of the bionic branch-shaped flow dividing structure, the dynamic adjustable flow guide plate and the like reduces casting defects, and the casting forming quality is improved. And on-line alloy adding and impurity adsorption filtering ensure that melt components are stable, and the casting performance is improved.

The invention provides a magnesium alloy electric drive main shell mold machining precision control method and system, and belongs to the field of precision numerical control machining. The method comprises the steps that dynamic milling force, key point temperature and position signals of all shafts are synchronously collected through a multi-source sensor; a recursive least square method is adopted to identify the dynamic rigidity and damping coefficient of the tool-workpiece system on line, and the thermal deformation drift distance is calculated in combination with a temperature signal; predicting a three-dimensional deformation error vector in real time based on the dynamic model, thermal deformation and geometric errors, and constructing a space compensation field; macro motion compensation is achieved by modifying numerical control program coordinate points, and meanwhile high-frequency micro-amplitude compensation is conducted through a spindle tail end fast tool servo system. And establishing an adaptive disturbance observer to perform online estimation on unmodeled disturbance and feed-forward compensation, and realizing online self-tuning of model parameters in combination with in-situ measurement feedback. Real-time sensing, full-band dynamic compensation and closed-loop self-adaptive control of multi-source errors are achieved, and the machining precision and long-term stability of the mold are remarkably improved.

The invention provides a novel magnesium alloy refining control system which comprises the steps that according to melt velocity field and concentration field data, a real-time data set is combined, melt state feature vectors are extracted, and an initial state feature set is generated and used for follow-up prediction and optimization processing; aiming at different sensor sampling frequencies and data formats, applying a timestamp aligned multi-source data synchronization algorithm, fusing the real-time data sets, and generating a fused data set with a unified format; according to the fusion data set and the initial state feature set, applying a long short-term memory network time sequence prediction algorithm to generate future change trend data of melt component distribution and flow state; and according to the change trend data and the initial state feature set, a refining parameter optimization model based on gradient descent is constructed, an optimized refining process parameter set is generated, and the melt state is adjusted.

The invention discloses a multi-element low-alloying high-speed extrusion flame-retardant magnesium alloy and a preparation method thereof. The alloy comprises the following components in percentage by mass: 0.5 to 2.0 percent of Al, 0.2 to 1.0 percent of Zn, 0.1 to 1.0 percent of Mn, 0.2 to 0.8 percent of Ca, 0.2 to 1.0 percent of heavy rare earth element Y, Er or Gd and the balance of Mg and inevitable impurities. Through the synergistic effect of non-rare earth elements Al, Zn, Mn and Ca and trace heavy rare earth elements, matching of low cost, good mechanical property and flame retardant property is realized. After the alloy is subjected to optimized bipolar homogenization heat treatment, the alloy can be subjected to extrusion production at the extrusion rate of 10-30 m / min. The room-temperature ultimate tensile strength is larger than or equal to 270 MPa, the yield strength is larger than or equal to 240 MPa, the ductility is larger than or equal to 12%, and the ignition point is larger than or equal to 850 DEG C. Important support is provided for propelling the magnesium alloy extrusion material to achieve equipment lightweight and low-carbon manufacturing in the fields of rail transit, aerospace and the like.

The invention discloses a porous ceramic filter for liquid magnesium alloy purification and a preparation method thereof, and the porous ceramic filter comprises the following raw materials in percentage by mass: 70-85wt% of ceramic particles, 8-15wt% of multi-element oxide system microcrystalline glass brazing filler metal and the balance of a binder, al2O3-B2O3-SiO2-MgO-CaO multi-element oxide system microcrystalline glass brazing filler metal is adopted, under the condition of air atmosphere high-temperature calcination, a compact reaction layer containing a low-melting-point glass phase, an aluminum oxide phase, a magnesium aluminate spinel phase, a calcium aluminosilicate phase, a borate phase and a silicate phase is generated on the surfaces of ceramic particles of a porous ceramic filter through a chemical reaction; the magnesium alloy filter has high strength and good high-temperature stability, and the problems that the filter loses efficacy and magnesium alloy melt is polluted due to the fact that the filter is eroded by magnesium alloy liquid are effectively solved.

The invention relates to the technical field of magnesium alloys, in particular to a high-toughness rare earth-containing magnesium alloy and a preparation method thereof.The high-toughness rare earth-containing magnesium alloy is prepared from, by weight, 3-8 parts of Zn, 1-5 parts of RE, 0.5-3 parts of Al, 0.1-1 part of Mn, 0.05-0.3 part of Zr and the balance Mg; rE is a combination of Y, Nd and La in a mass ratio of (2-3): 1: (0.5-1). Zinc is used as a secondary main element to replace part of aluminum, efficient solid solution strengthening is achieved through high solid solubility of zinc in magnesium, meanwhile, the morphology and distribution of a precipitated phase are regulated through rare earth, a beta-MgZn2 phase is formed, the high-temperature stability is better, balance optimization of strength, toughness and corrosion resistance is achieved, meanwhile, the welding performance of the alloy is improved through combination of Y, Nd, La and Zr, and the welding performance of the alloy is improved. The hot crack tendency is reduced, the brittle phase problem of a traditional high aluminum alloy is avoided, and the corrosion resistance and the machining performance are synergistically improved.

The invention belongs to the technical field of material processing, and discloses a magnesium alloy casting semi-solid injection molding method and application, and the method comprises the following steps: checking and adjusting a semi-solid injection machine, a casting mold and other equipment to be in a normal state, and placing magnesium alloy particles in a designated area of a hopper; putting a long nozzle of the semi-solid injection platform into the center of a mold sprue; setting the temperature of each section of a mold temperature controller, a charging barrel and a nozzle; preserving heat for a period of time after the temperature of the charging barrel reaches a set value, so that the temperature of materials in the charging barrel is uniform; setting the injection rate, the cooling time, the material return distance and the melt pressure of the semi-solid injection machine; and after a release agent is quantitatively sprayed to the mold, a semi-solid injection program is started, and a casting is obtained. The AS41B magnesium alloy particles with good heat resistance are adopted as the raw material, the semi-solid injection molding method is combined, a melting furnace is not needed, only heating to the semi-solid state is needed, the melt temperature is low, energy is saved, the service life of a mold is prolonged, protective gas is not needed, and the manufactured casting is good in mechanical property and high in heat resistance.

The invention provides a flame-retardant magnesium alloy with efficient forming diversification and a preparation method of the flame-retardant magnesium alloy. The flame-retardant magnesium alloy comprises the following components in percentage by mass: 4.0-10.0% of Al, 0.2-1.6% of Ca, 0.01-0.5% of Mn, 0.1-1.5% of RE, less than or equal to 0.05% of inevitable impurities and the balance of Mg, and the added RE is one or any combination of Ce, Sm, La and Sr. The preparation method comprises the following steps: smelting and casting, granulating and pulping, and performing pressure injection molding. According to the preparation method, diversified efficient forming of complex curved surfaces, thin-wall parts, special-shaped components and the like can be achieved through cooperative regulation and control of components, the process and the structure, and the obtained flame-retardant magnesium alloy is compact in structure, has the multi-level structural characteristics including a spherical primary solid phase, a fine solidification secondary phase and a grain boundary net-shaped eutectic phase and meanwhile has good flame retardance and mechanical performance; the ignition point is 750-1200 DEG C, the yield strength is 130-200 MPa, the tensile strength is 230-300 MPa, the ductility is 5-20%, and the aluminum alloy is suitable for industrial production.

The invention provides a method for improving the high-temperature crack resistance of a cupronickel alloy based on addition of an alterant, which comprises the following steps: S1, heating a cupronickel alloy raw material until the cupronickel alloy raw material is completely molten; s2, scum in the metal solution is fished out; s3, adding a copper-magnesium alloy; s4, adding pure titanium, and fully melting and reacting the pure titanium through stirring; s5, scum in the metal solution is fished out; s6, casting after the furnace front analysis is qualified; s7, obtaining a cupronickel alloy round ingot or flat ingot; the copper-magnesium alloy is added as a deoxidizing agent, so that the oxygen content of a metal solution can be reduced, oxygen is prevented from reacting with alloy elements to generate inclusions, the purity of the alloy is improved, and the crack resistance of the alloy is enhanced; the fine and uniform grain structure can effectively improve the high-temperature plasticity of the cupronickel alloy, reduce grain boundary defects, improve the high-temperature crack resistance of the cupronickel alloy and avoid cracking under high-temperature forging or hot rolling.

The invention relates to the technical field of die-casting production and manufacturing of metal parts, in particular to a magnesium alloy die-casting die device. The mold comprises a mold mechanism, the mold mechanism comprises a first mold assembly, a second mold assembly and a feeding mechanism, a plurality of receding openings are formed in the peripheral sides of the first mold assembly and the second mold assembly, liquid pouring gates and cavities are formed in the first mold assembly and the second mold assembly, and the feeding mechanism comprises a feeding barrel and a sprue spreader; when the first mold assembly and the second mold assembly are closed, the mold core is located in the mold cavity; the core pulling assembly comprises a fixing frame connected with the mold core and a driving device connected with the fixing frame; the overflow discharging system comprises an overflow groove, an exhaust channel and an exhaust mechanism; and the pre-jacking mechanism is configured to act on the die-casting metal part during die opening. The technical problems of turbulence air entrapment, shrinkage cavity shrinkage porosity, demolding damage and the like are effectively solved, and the production quality and efficiency of magnesium alloy die-casting parts are improved.

The application relates to a high-strength high-toughness high-heat-resistance Mg-Al-RE series die-casting magnesium alloy and a preparation method thereof, the weight percentage of each component in the alloy is as follows: Al: 4.5-6%; La: 4.5-6%; Mn: 0.2-0.5%; Sn: 0.02-0.1%; Be: 0.002-0.02%; the total amount of other impurities is less than or equal to 0.3%, and the balance is Mg; and the above elements also need to simultaneously satisfy: 0 < Al-(0.7La+2Mn) < 1.2. Compared with traditional die-casting magnesium alloys (such as AZ91D, AM60, AE44 and the like), the alloy has the characteristics of high strength, high toughness and high heat resistance, and the yield strength, elongation and creep performance can exceed those of A380 die-casting aluminum alloy; in addition, the alloy also has good die-casting performance, and greatly expands the application scenarios of the die-casting magnesium alloy.

The invention discloses a high-corrosion-resistance magnesium alloy and a preparation method and application thereof, and belongs to the technical field of magnesium alloys, the high-corrosion-resistance magnesium alloy is based on multi-element rare earth microalloying and dispersed Mg17Al12 phase synergistic regulation, in the high-corrosion-resistance magnesium alloy, a fine dispersed Mg17Al12 second phase is evenly distributed in a whole magnesium matrix, and the high-corrosion-resistance magnesium alloy has the advantages that the high-corrosion-resistance magnesium alloy is obtained; the magnesium alloy has the beneficial effects that the magnesium alloy is good in corrosion resistance, uniform corrosion of a magnesium matrix is promoted, and the micro-galvanic corrosion effect between the Mg17Al12 phase and the magnesium matrix is greatly weakened, so that serious local corrosion of the magnesium alloy in a traditional AZ91 alloy is converted into a uniform corrosion behavior, and the corrosion resistance of the magnesium alloy is greatly improved.

The invention relates to the field of metal material testing, in particular to equipment for testing material performance, which comprises a testing platform, the testing platform is provided with a detection mechanism, a supporting mechanism, an extrusion mechanism and a power mechanism, the extrusion mechanism and the power mechanism are arranged on the supporting mechanism, and the extrusion mechanism comprises an extrusion block and a reversing unit for adjusting the orientation change of the extrusion block. At least one end of the extrusion block is open, the extrusion block is used for shearing and crushing a to-be-tested substrate, and a rotating handle is arranged on the extrusion block; and the power mechanism comprises a shearing driving unit and a pressure driving unit which are used for driving the extrusion block to move. By implementing the scheme, the test efficiency of the magnesium alloy material under various test conditions is improved.

The invention discloses an asymmetric extrusion preparation method for a heterogeneous magnesium alloy composite board with an adjustable layer thickness ratio. The method comprises the steps that an asymmetric extrusion die with an extrusion outlet deviating from the center is designed, and an extrusion deformation section is of a triangular section in the thickness direction and of an isosceles trapezoid section in the width direction; a VK41 magnesium alloy, a ZK61 alloy and pure magnesium are machined into blanks with the thicknesses of A, B and C, the blanks are combined according to the EZP sequence after homogenization treatment, the blanks are heated to 350-400 DEG C, heat preservation is conducted, and the extrusion speed is 1-2 mm / s; extruding by adopting an asymmetric die, and placing pure magnesium on the alpha angle side to obtain a three-layer composite board; and carrying out folding or V-shaped bending test on the processed sample. By regulating and controlling the ratio of A: B: C and the extrusion shrinkage angle, accurately controlling the layer thickness ratio, introducing shear strain to improve the texture, coordinating the tension and compression asymmetry and remarkably improving the bending performance, the process is simple, and the method is suitable for industrial production and is suitable for the fields of aerospace, automobiles and the like.

The invention discloses a laser cleaning method for a magnesium-based foil, and belongs to the technical field of magnesium ion battery manufacturing. According to the laser cleaning method for the magnesium-based foil, the magnesium-based foil is magnesium foil or magnesium alloy foil, and the method comprises the following steps that laser cleaning is conducted on the magnesium-based foil through a laser device, and a laser beam conducts 45-degree cross filling path scanning on the surface of the magnesium-based foil; monitoring a plasma spectral line of laser ablation in real time by using a plasma spectrometer; based on the dynamic change of the magnesium characteristic plasma spectral line intensity, the cleaning parameters of the laser are adjusted; and after cleaning is completed, an oxide layer on the surface of the magnesium-based foil is removed. 45-degree cross filling path scanning is adopted, heat accumulation of a repeated scanning area can be reduced, during 45-degree cross filling, adjacent scanning lines cover in a cross mode, heat distribution is more uniform, heat of the scanning area can be reduced, and therefore the problems of local overheating and negative plate perforation or structural damage caused by too high energy are avoided.

The invention discloses a magnesium alloy electric drive main shell mold wear detection method and system based on machine vision, and belongs to the technical field of mold predictive maintenance. According to the method, three-dimensional point cloud, a surface texture image and an infrared thermogram of a mold are synchronously collected, and point cloud data fused with multi-modal information is generated through multi-sensor joint calibration and high-precision registration; geometric, texture and thermodynamic features are extracted and fused from the features, and a cross-modal feature vector is constructed; intelligent judgment of the wear level of the mold and accurate prediction of the remaining service life are achieved through the trained LightGBM ensemble classification model and the long-short-term memory network time sequence regression model; and finally, associating and visualizing the evaluation result and the three-dimensional model, and automatically generating a structured detection report. According to the method, comprehensive quantification, intelligent evaluation and accurate prediction of mold wear are realized, and the detection efficiency and the scientificity of maintenance decision are remarkably improved.

The invention relates to the technical field of welding materials, and particularly discloses a high-temperature-resistant flux-cored wire containing rare earth elements and a preparation method of the high-temperature-resistant flux-cored wire. The high-temperature-resistant flux-cored wire containing the rare earth elements comprises a welding wire skin and a flux core. The flux core comprises the following raw materials of dehydrated rutile, dehydrated potassium feldspar, zircon sand, metal chromium powder, metal nickel powder, electrolytic manganese, ferrotitanium, ferro-aluminum, potassium cryolite, potassium titanate, sodium titanate, fine iron powder, yttrium-based iron alloy powder, atomized ferrosilicon, nitrided ferrochrome, bismuth oxide, auxiliaries and the balance reduced iron powder. The auxiliary agent is a mixture of a zirconium-iron alloy, a titanium-iron alloy and an aluminum-magnesium alloy. A specific alloy auxiliary is introduced into the flux core to protect stable transition of rare earth yttrium, yttrium and multiple components synergistically optimize the weld joint performance, 253MA heat-resistant steel is matched, slag and electric arc regulation and control components and a reasonable process are matched, and the welding quality of the welding wire is improved.

The application belongs to the technical field of magnesium alloy and provides a low anisotropy magnesium alloy, which comprises the following raw materials in percentage by mass: Gd 5.80-7.20 wt%, Y 0.02-2.00 wt%, Zr 0.30-0.60 wt%, Zn 0-0.60 wt%, Mn 0-0.10 wt%, Sb 0.02-0.3 wt%, Sr 0.02-0.05 wt%, Sn 0.04-0.1 wt%, and the balance being magnesium. The application also provides a method for preparing large structural parts in a short process. The application utilizes the atomic misplacement and the difference in elastic modulus between the matrix and the Gd and Y elements to improve the mechanical properties, thereby ensuring the basic performance indicators of the alloy system, and utilizes the combined action of rare earth elements and precise control of the forming process to realize the short process preparation of large structural parts.

The invention discloses a preparation method of a high-modulus Mg-Al-RE alloy with an Al2RE phase uniformly distributed, which comprises the following steps: 1) melting other magnesium alloy components except a high-purity aluminum component into a magnesium liquid state to obtain a molten magnesium liquid; (2) adding high-purity aluminum to the surface of the molten magnesium liquid in the step (1), pressing, stirring and melting to obtain a molten magnesium alloy; and (3) the molten magnesium alloy is rapidly cooled. The aluminum particles are added after the other magnesium alloy raw materials are melted, so that high-modulus Al-RE phase sedimentation of the magnesium alloy raw materials in the melting process is effectively avoided; besides, after the aluminum particles are put, the aluminum particles are slowly pressed down, the melt state is observed all the time, after the whole melt enters the white bright state, the melt is slightly stirred, then a stirring rod is pulled away, rapid water cooling is conducted, the melt heat preservation time is greatly shortened, and therefore sedimentation of a high-modulus Al-RE phase is reduced; and finally, the high-modulus Mg-Al-RE alloy with the high-modulus Al-RE phase uniformly distributed in the gravity direction is obtained.

The invention discloses a semi-solid thixotropic injection casting method for forming a ribbed thin-wall magnesium alloy new energy automobile shell part, and relates to a semi-solid thixotropic injection casting method for forming magnesium alloy. The invention aims to solve the technical problem that the existing semi-solid thixotropic injection-cast AZ91D magnesium alloy is difficult to meet higher requirements of components on comprehensive mechanical properties. According to the feeding barrel in the semi-solid thixotropic injection casting forming machine, five sections of variable-pitch screw rods are divided into five sections along the axis from the feeding direction to the discharging direction, and the screw pitches of the five sections are sequentially reduced; the invention further provides a T6 heat treatment method for semi-solid thixotropic injection casting of the AZ91D magnesium alloy, the solid solution time in T6 heat treatment is shortened by a long time compared with other alloys, the cost is saved, and the production efficiency is improved; and the combination of parameters such as slurry temperature, mold temperature, injection casting speed and injection casting pressure is optimized to synergistically realize grain refinement, second phase dispersion precipitation and tissue density improvement, so that the mechanical property is remarkably enhanced.

The invention relates to the technical field of welding materials, in particular to a titanium carbide reinforced iron-based wear-resistant corrosion-resistant flux-cored wire for surfacing on the surface of a conveying roller. According to the specific technical scheme, the flux core comprises, by mass, 10%-20% of graphite, 25%-35% of ferrotitanium, 2%-6% of ferrovanadium, 3%-8% of electrolytic manganese metal, 2%-10% of ferromolybdenum, 5%-15% of ferrosilicon, 2% of aluminum-magnesium alloy and the balance Fe powder. According to the flux-cored wire prepared through the flux core, the surfacing alloy obtained through electric arc surfacing is good in surfacing manufacturability, attractive in weld joint forming and small in surface air hole number, and the flux-cored wire has high hardness, high-temperature abrasion resistance and corrosion resistance.

The invention discloses a heat-treatment-free high-toughness flame-retardant die-casting magnesium alloy and a preparation method thereof, and belongs to the technical field of metal materials. The heat-treatment-free high-toughness flame-retardant die-casting magnesium alloy comprises Mg and the following components in percentage by weight: 5.2%-8.8% of Al, 0.1%-0.5% of Mn, 0.01%-1.0% of Zn, 0.02%-0.1% of Sr, 0.001%-0.5% of Sn, 0.3%-3.9% of La and Ce mixed rare earth, 0.001%-0.5% of Nd, 0.001%-0.35% of Y, 0.001%-0.05% of Ho, 0.01%-0.6% of Ca and inevitable impurities. The die-casting F-state mechanical properties of the heat-treatment-free high-toughness flame-retardant die-casting magnesium alloy at the room temperature are as follows: the tensile strength is 280-300 MPa, the yield strength is 150-180 MPa, and the ductility is 10-16%.

The invention discloses a high-toughness corrosion-resistant semi-solid injection molding magnesium alloy and a preparation method thereof, and belongs to the technical field of metal materials. The magnesium alloy comprises the following chemical components in percentage by weight: 8.6 to 11 percent of aluminum, 0.5 to 1 percent of zinc, 0.05 to 0.4 percent of manganese, 0.05 to 0.2 percent of calcium, 0.6 to 2 percent of rare earth element RE and the balance of magnesium and inevitable impurities. The preparation method of the alloy comprises the following steps: (1) adding raw materials according to the component proportion, smelting into magnesium alloy melt, pouring into a mold, and molding to obtain a magnesium alloy ingot; (2) cutting the cast ingot into magnesium alloy semi-solid blank particles; (3) performing injection molding to obtain a molded part; (4) solid solution heat treatment; and (5) performing two-stage aging heat treatment. The magnesium alloy has high toughness and corrosion resistance, and is suitable for semi-solid injection molding. The forming process can achieve near-net forming of complex components, and castings are few in defect, compact in structure and wide in application prospect.

The invention provides a high-wear-resistance and low-dilution gas shielded welding wire and a preparation method thereof, and belongs to the technical field of welding wire manufacturing. The welding wire consists of the following raw materials in parts by weight: 45-52 parts of iron; 18-22 parts by weight of an electrolytic nickel plate; 6-8 parts by weight of high-purity molybdenum powder; 4-6 parts by weight of nano tungsten powder; 3-4.5 parts by weight of a vanadium nitride alloy; 1.2 to 1.8 parts by weight of a niobium-iron alloy; 0.8-1.5 parts by weight of aluminum magnesium alloy powder; 0.3 to 0.6 part by weight of lanthanum cerium mixed rare earth; 0.15 to 0.25 part by weight of ferroboron alloy; 0.5 to 0.8 part by weight of metal silicon powder; 0.2 to 0.4 part by weight of a magnesium-calcium alloy; and 0.1-0.3 part by weight of titanium hydride powder. The hard framework is formed through gradient distribution of carbides such as molybdenum, tungsten and vanadium, the wear-resisting life is remarkably prolonged, melting mixing of base metal is reduced through the nickel-based alloy, the consistency of deposited metal components is ensured, free hydrogen is fixed through hydrogen trap phases such as titanium and niobium, and a moisture absorption path is blocked in combination with a surface passivation film.

The invention provides additive manufacturing equipment and method for a magnesium alloy liquid continuous injection molding annular part, and mainly relates to the field of metal material additive manufacturing equipment. The invention discloses additive manufacturing equipment and method for a magnesium alloy liquid continuous injection molding annular part, and the additive manufacturing equipment comprises a crucible smelting assembly arranged in an upper vacuum cavity, a liquid injection printing assembly which is arranged in a lower vacuum cavity and communicates with the crucible smelting assembly, and a controller. A three-dimensional motion platform located below the liquid jet printing assembly is arranged in the lower vacuum cavity, and an annular mold with an opening in the top face is arranged at the top of the three-dimensional motion platform. The device has the beneficial effects that the hollow graphite ring piece and the nozzles distributed in an annular array mode are adopted, uniform spraying of magnesium liquid to the annular mold is achieved, the forming efficiency and the quality stability are improved, and the device is particularly suitable for manufacturing large-diameter annular pieces.

The invention discloses a magnesium alloy forging and pressing process parameter optimization method and system based on finite element analysis, and the method comprises the steps: collecting forging and pressing process parameters and test data of preset magnesium alloy, and carrying out the preprocessing of the forging and pressing process parameters and the test data; a forging and pressing temperature interval is obtained through the test data, a magnesium alloy finite element model is constructed based on the temperature-strain rate coupling effect, self-adaptive grids are divided, and boundary conditions are set; the forging and pressing process parameters are adjusted in the forging and pressing temperature interval, the magnesium alloy finite element model is adopted for analog simulation to obtain simulation data, and a quality evaluation function is constructed according to customer requirements and the simulation data; and a magnesium alloy forging and pressing process parameter optimization model is constructed according to the quality evaluation function, a magnesium alloy deformation mechanism is adopted to optimize the magnesium alloy forging and pressing process parameter optimization model, and a multi-objective optimization algorithm is adopted to carry out combination optimization on the second process parameters to obtain optimized combination parameters.

The invention discloses a thin-wall magnesium alloy part die-casting process which comprises the following steps: S1, taking a magnesium alloy with high flowability and low hot crack tendency as a raw material, and smelting and pretreating the raw material; s2, the die is subjected to exhaust system optimization and preheating before die casting, and a release agent is sprayed to the die; s3, corresponding die-casting process parameters are regulated and controlled, and magnesium liquid is injected into the die; s4, vacuum extrusion feeding is conducted on the die casting in the die; and S5, cooling and demolding are conducted to obtain a die casting, and post-treatment is conducted on the die casting. S6, the quality of the die casting product is detected, and the die is periodically maintained; the filling rate of a thin-wall area can be effectively increased, the cold shut defect rate is reduced, and one-time forming of a complex structure is ensured; the porosity is reduced, the aperture is reduced, the internal porosity defect is eliminated, and the density is improved; the maintenance cost is reduced by prolonging the service life of the mold and reducing the occurrence rate of hot cracks.

The invention provides a cast rare earth magnesium alloy and a preparation method thereof, and relates to the technical field of magnesium alloys. The cast rare earth magnesium alloy is prepared from the following elements in percentage by mass: 4.5 to 6.50 percent of Gd element, 0.5 to 2.0 percent of Y element, 0.05 to 1.2 percent of Nd element, 0.05 to 0.5 percent of Er element, 0.3 to 1.2 percent of Zn element, 0.3 to 0.6 percent of Zr element, less than or equal to 0.1 percent of total content of inevitable impurities, less than 0.05 percent of single impurity and the balance of Mg element. By adding the Gd element, the Y element, the Nd element and the Er element, the basal texture of the magnesium alloy can be weakened, and the plasticity is improved. And the content of each element is controlled within the range, so that the interaction among the elements can be improved, and the magnesium alloy can realize good strength and plasticity synergy.

The invention belongs to the field of magnesium alloy surface treatment, and particularly relates to a magnesium alloy surface damp-heat-resistant, corrosion-resistant and mildew-proof multifunctional coating and preparation and application thereof. The damp-heat-resistant, corrosion-resistant and mildew-proof multifunctional coating on the surface of the magnesium alloy comprises an inner layer and an outer layer, wherein the inner layer is a micro-arc oxidation layer containing Ta, Sn and Sb elements, and the outer layer is an epoxy resin organic coating containing modified conductive mica powder. The multifunctional coating is used for improving the damp-heat resistance, corrosion resistance and mildew resistance of the surface of the magnesium alloy in the harsh marine atmospheric environment. The method is simple in technological process, convenient to operate, capable of forming a damp-heat-resistant, corrosion-resistant and mould-corrosion-resistant coating on the surface of the magnesium alloy, environmentally friendly, remarkable in application value and capable of meeting the actual requirements for novel multifunctional magnesium alloy materials in the fields of aerospace, ocean engineering and the like.

The invention discloses a magnesium alloy plate strip direct connection forming method and equipment system, and solves the problems of discrete process, serious oxidation and high energy consumption of a wide and thin magnesium plate. The method is realized through direct connection and cooperative control of the whole process of casting, extrusion, warm rolling and annealing, wherein a gradient solidification mold is adopted to control melt phase change, and high-frequency short-stroke stepping extrusion and dovetail groove dummy ingot are combined; pressing head return synchronously triggers a rolling mill and a loop box to perform warm compensation connection extrusion-warm rolling; tension is regulated and controlled through fuzzy PID; two-stage filtration, electromagnetic-ultrasonic composite grain refinement and CVC + AGC warm rolling are integrated; and the rolled plate is directly annealed in a nitrogen protection mobile coiling furnace. Continuous production of four procedures is achieved, oxidation heat loss is reduced, efficiency is improved by more than 50%, energy consumption per ton is smaller than or equal to 0.8 tce, the defect rate is smaller than or equal to 0.5%, the service life of a die is longer than or equal to 5000 times, thin plates with the width larger than 800 mm and the thickness + / -0.1 mm (for example, the tensile strength of AZ31 is larger than or equal to 350 MPa) can be stably produced, and the ductility is improved by 40%. The method is suitable for high-efficiency and low-consumption manufacturing of high-performance lightweight magnesium plates in the fields of aerospace and automobiles.