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2490 results about "Molten slag" patented technology

Slag is a molten oxide that floats on the surface of a molten metal and protects it. The melted metal may be covered with a protecting slag. Slag is a product resulting from the action of a flux on the non-metallic constituents of a processed ore.

Method and apparatus for making metallic iron

A method of making metallic iron in which a compact, containing iron oxide such as iron ore or the like and a carbonaceous reductant such as coal or the like, is used as material, and the iron oxide is reduced through the application of heat, thereby making metallic iron. In the course of this reduction, a shell composed of metallic iron is generated and grown on the surface of the compact, and slag aggregates inside the shell. This reduction continues until substantially no iron oxide is present within the metallic iron shell. Subsequently, heating is further performed to melt the metallic iron and slag. Molten metallic iron and molten slag are separated one from the other, thereby obtaining metallic iron with a relatively high metallization ratio. Through the employment of an apparatus for making metallic iron of the present invention, the above-described method is efficiently carried out, and metallic iron having a high iron purity can be made continuously as well as productively not only from iron oxide having a high iron content but also from iron oxide having a relatively low iron content.
Owner:KOBE STEEL LTD

Easily-soluble magnesium alloy material as well as production method and application thereof

The invention discloses an easily-soluble magnesium alloy material which comprises the following elements such as Al, Li, Ca, Zn, In, Ga, Si, Zr, and the like. The invention further discloses a preparation method of the easily-soluble magnesium alloy material. The easily-soluble magnesium alloy material is used for producing products such as a ball sealer, a target, and the like, has technical characteristic of being easy to dissolve or quick to degrade, and can be designed into an oil exploitation underground component or an underground component which is used for performing a temporary function or is temporarily needed. Compared with the prior art, the easily-soluble magnesium alloy material has the advantages as follows: a high operation cost problem for secondary drilling or milling is solved or avoided, and technical and economic effects with low cost and high efficiency are obtained. Meanwhile, the magnesium alloy density is proper, molten slag or corrosion products of the magnesium alloy satisfy flow-back operation technical requirements, and technical effects with multiple advantages of being simple, efficient, environment-friendly, energy-saving, and the like, can be obtained.
Owner:NINGBO HIGH NEW DISTRICT RONGCHUANG NEW MATERIAL SCI & TECH

Silicon purifying method, slag for purifying silicon and purified silicon

Method capable of preparing silicon having purity of about 6N applied to a solar cell efficiently at a low cost. Raw silicon containing boron and a slag are melted and a shaft is rotated by a rotating / driving mechanism for stirring the molten silicon. The molten slag is dispersed in the molten silicon, thereby accelerating the boron removal reaction. It is further effective to use a slag containing at least 45 percent by mass of silicon oxide or to blow gas mixed with water vapor into the molten silicon for refining reaction.
Owner:SHARP KK

Process for reclaiming combustion residues

PCT No. PCT / AT97 / 00201 Sec. 371 Date May 15, 1998 Sec. 102(e) Date May 15, 1998 PCT Filed Sep. 12, 1997 PCT Pub. No. WO98 / 12359 PCT Pub. Date Mar. 26, 1998In a process for working up combustion residues and slags from waste incineration plants or steel works slags, the slag is charged at a slag layer height of above 1.2 m into a converter (1), in which the molten slag is reacted with a metal bath (4) through which oxygen is blown. The oxygen is introduced into the bath (4) for cooling the submerged tuyeres (7, 8) in the form of air or along with CO2 or water vapor.
Owner:HOLCIM

Compact high efficiency gasifier

A gasifier system is provided that includes a gasification chamber spool that has a ceramic matrix composite (CMC) liner adapted to form a solidified slag protective layer on an interior surface of the liner from molten slag flowing through the gasification chamber spool. The gasification system additionally includes a heat exchanger (HEX) quench spool that also includes a CMC liner adapted to form a solidified slag protective layer on an interior surface of the liner from molten slag flowing through the HEX quench spool. Additionally, the HEX quench spool includes a parallel plate HEX core having a plurality of CMC panels. The CMC panels are adapted to form a solidified slag protective layer on exterior surfaces of each respective CMC panel from molten slag flowing through the HEX quench spool. Furthermore, each CMC panel includes a plurality of internal coolant channels adapted to exchange sensible waste heat from the hot product flowing through the HEX quench spool with a coolant flowing through the internal coolant channels. The sensible waste heat absorbed by the coolant is recovered by the gasification system by utilizing the heated coolant in various operational phases of the gasification system.
Owner:THE BOEING CO +1

Combustible material plasma high-temperature gasification technique and equipment thereof

The invention relates to a combustible material plasma high-temperature gasification technique and equipment thereof. The technique comprises the following steps: firstly, laying a coke bed layer at the bottom part of a gasification furnace; secondly, putting the combustible material, a fluxing agent and an extra coke on the coke bed layer continuously to form a fuel bed layer; then injecting a primary oxidizing agent, starting a first-stage plasma torch to generate high temperature and high heat, forming a fusing zone at the joint of the coke bed layer and the fuel bed layer, forming a gasifying zone above the fusion zone, gasifying the combustible material to generate crude synthesis gas, and discharging the generated fused slag from the bottom part of the gasification furnace; then introducing the crude synthesis gas into a gas-solid separator for removing impurities to obtain purified synthesis gas; and finally introducing the purified synthesis gas into a detarrer, injecting a secondary oxidizing agent, starting a second-stage plasma torch to generate high temperature and high heat, cracking residual tar therein to obtain fined synthesis gas. The equipment mainly comprises three parts, namely the gasification furnace, the gas-solid separator and the detarrer. The fuel has good adaptability, high gasification efficiency, few tar content in the synthesis gas and high activeingredient.
Owner:SUNSHINE KAIDI NEW ENERGY GROUP CO LTD

Method for electrowinning of titanium metal or alloy from titanium oxide containing compound in the liquid state

This invention relates to a method for electrowinning of titanium metal or titanium alloys from electrically conductive titanium mixed oxide compounds in the liquid state such as molten titania slag, molten ilmenite, molten leucoxene, molten perowskite, molten titanite, molten natural or synthetic rutile or molten titanium dioxide. The method involves providing the conductive titanium oxide compound at temperatures corresponding to the liquid state, pouring the molten material into an electrochemical reactor to form a pool of electrically conductive liquid acting as cathode material, covering the cathode material with a layer of electrolyte, such as molten salts or a solid state ionic conductor, deoxidizing electrochemically the molten cathode by direct current electrolysis. Preferably, the deoxidizing step is performed at high temperature using either a consumable carbon anode or an inert dimensionally stable anode or a gas diffusion anode. During the electrochemical reduction, droplets of liquid titanium metal or titanium alloy are produced at the slag / electrolyte interface and sink by gravity settling to the bottom of the electrochemical reactor forming, after coalescence, a pool of liquid titanium metal or titanium alloy. Meanwhile carbon dioxide or oxygen gas is evolved at the anode. The liquid metal is continuously siphoned or tapped under an inert atmosphere and cast into dense and coherent titanium metal or titanium alloy ingots.
Owner:QIT FER & TITANE INC

Method for producing artificial rutile from titanium-containing blast furnace slags

The invention provides a method for producing artificial rutile by taking the titanium-containing blast furnace slags as the raw material. The method has the advantages of short reaction time, high titanium recovery, low production cost, big treatment capacity and high product additional value and is environment-friendly. The method comprises the following steps: burdening: adding smelted or condensed titanium-containing blast furnace slags, a titanium-containing material, silica ores and an additive into a smelting furnace; smelting: smelting by the smelting furnace to keep the mixture underthe fusing state; oxidation: spraying and blowing an oxidizing gas into slags in the smelting furnace, or pouring the slags into a heat insulation slag tank or a heat insulation pit, spraying and blowing an oxidizing gas into slags in the heat insulation slag tank or the heat insulation pit to convert the titanium-containing substances in the slags into the rutile phase; cooling: keeping the temperature for the oxidized slags in the heat insulation slag tank or the heat insulation pit, and controlling the cooling rate to cool the slags to room temperature to cause the rutile phase to grow; and separation: and finally, breaking and levigating the oxidation modification condensed slags to separate the rutile phase to obtain the artificial rutile with high TiO2 grade.
Owner:喀左县钒钛资源综合开发利用工程技术研究中心 +1

Molten blast furnace slag sensible heat recovery method and device

The invention relates to the field of energy recovery utilization and in particular to a molten blast furnace slag sensible heat recovery method and a device; the method is characterized in that: themolten blast furnace slag carries out a first heat recovery in a granulator, and then a second heat recovery is carried out by a vibrated bed, and then a third heat recovery is carried out in a fluidized bed, and the reclaimed heat energy is reutilized or converted in a hot air or power generating way; the realization steps are that: 1) the molten blast furnace slag is arranged in the granulator for granulation; 2) the blast furnace slag granules carry out heat exchange in the vibrated bed; 3) the blast furnace slag granules carry out heat exchange in the fluidized bed; 4) after heat exchangeis carried out, the heat is used for power generation from air or is directly utilized in a hot wind way. The method has the beneficial effects that: the sensible heat of the molten blast furnace slagis utilized respectively in a way of waste heat stream power generation and in a way of blast furnace hot wind, compared with the existing water quenching method, 1.0-1.2t of fresh water can be savedwhen processing 1t of molten slag, and sulfides H2S and SO2 are not produced, and energy equivalent to 47kg of standard coal is saved.
Owner:SINOSTEEL ANSHAN RES INST OF THERMO ENERGY CO LTD

Cooperative processing and recycling method for material containing iron and/or zinc, lead, copper and tin, and the like and molten steel slag

The invention discloses a process method for cooperatively and continuously processing waste containing iron and / or zinc, lead, copper and tin, and the like and molten steel slag on line, separating and recycling metal such as iron, zinc, lead, copper and tin as well as molten slag. The cooperative processing and recycling method is characterized in that pellets prepared from waste containing iron, zinc, lead, copper, tin and the like, particles, a blocky material containing iron, zinc, lead, copper, tin and the like and high-temperature molten steel slag are added into a reducing, volatilizing and smelting furnace, molten iron, which is obtained by air-blowing, adding of fuels such as coal gangues and flux such as high silicon and high aluminum, high-temperature reducing and volatilizingtreatment, is discharged from an iron outlet of the reducing, volatilizing and smelting furnace; volatilized substances such as zinc and lead and smoke gas are sucked into a dust collector for being collected and utilized; enriched metal such as gold, silver, copper, tin and lead is discharged from a discharge hole in the bottommost part of the reducing, volatilizing and smelting furnace for beingrecycled; and molten slag is discharged through a slag outlet, water slag and the like or the molten slag is returned into a converter for being recycled. Waste containing iron, zinc, lead, copper, tin and the like, molten steel slag and coal gangue waste slag and the like are cooperatively and continuously treated to separate and recycle useful metal, so that remarkable energy-saving environment-friendly social benefits and economic benefits are achieved.
Owner:湖南建鑫冶金科技有限公司

Antisticking coating mixture for steel-smelting and preparation method threreof

The invention relates to an anti-sticking daubing material applied in steelmaking as well as the preparation method thereof, and is characterized in that the daubing material is composed of the following components by weight percentages as follows: 65 to 80 percent of 0 to 3 mm waste magnesia-carbon brick powder, 10 to 30 percent of waste magnesia-carbon brick powder, 5 to 30 percent of fused magnesia powder, 1 to 4 percent of fine silica powder, 1 to 4 percent of fine Alpha-Al2O3 powder, 0.1 to 1 percent of sodium hexameta phosphate, 0.1 to 0.8 percent of calcium lignosulfonat and 1 to 5 percent of soft clay. The daubing material can prevent the penetration of molten slag by utilizing the lubricating property of graphite in the waste magnesia-carbon bricks, and the slag is not easy to be hung on the surface, thereby not only effectively utilizing the waste magnesia-carbon bricks, but also prolonging the service life and reducing the cost.
Owner:PANZHIHUA SHUNTENG GRP METALLURGY MATERIAL

Blast furnace slag granulation and waste heat utilization process technology and equipment

The invention provides a process technology for granulating blast-furnace slag and utilizing waste heat. The process technology is characterized by comprising the following steps of: performing primary cooling and triple granulation on high-temperature molten slag from a blast furnace in a slag primary cooling device to form fine granules with diameter of less than 3mm and temperature of about 800-1,000 DEG C; discharging the fine granules through a high-temperature slag discharge valve; entering a slag basket and conveying to the upper part of a slag secondary cooling device; falling to the lower part of the slag secondary cooling device along a plurality of layers of baffle heat exchange components which are arranged in the slag secondary cooling device; and cooling to about 200 DEG C and discharging through a low-temperature slag discharging valve, wherein waste heat of normal pressure steam of 200 DEG C can be recovered by the slag primary cooling device; and waste heat of hot circulating air of over 600 DEG C can be recovered by the slag secondary cooling device. The invention provides equipment for granulating blast-furnace slag and utilizing waste heat. The equipment mainlycomprises the slag primary cooling device, the slag secondary cooling device, a waste heat boiler and the like. The process technology and the equipment have the advantages of good granulation effectof the molten slag, small and uniform size of slag granules, almost zero new water consumption and low environmental pollution.
Owner:北京中冶设备研究设计总院有限公司

Melting solidification integrated method and system for incineration of hazardous wastes and incinerated fly ash

The invention discloses a melting solidification integrated method and a melting solidification integrated system for the incineration of hazardous wastes and incinerated fly ash. The method comprises the following steps of: incinerating and melting the hazardous wastes by using a multi-section incinerator which consists of a slag rotary kiln and a secondary combustion chamber; recovering the heat of smoke generated during incineration by using an afterheat boiler; conveying fly ash collected by a bag-type dust collector to the slag rotary kiln by using a silo pump and a fly ash return pipeline; performing compatibility on the fly ash and medical wastes, so that the fly ash is melted at a high temperature in the slag rotary kiln; and performing water quenching to form vitreous slag, and wrapping heavy metal by using the slag to realize the stable solidification of the metal. In the method, heat energy generated by combusting the hazardous wastes is utilized fully to provide energy for the melting solidification of the fly ash, the problem of high cost of stabilization treatment of the fly ash is solved while the innocent treatment of the hazardous wastes is realized, running cost is reduced, and the important effects of energy conservation, emission reduction and waste control by the wastes are achieved; and due to the adoption of an integrated design, the integrated system is reasonably and compactly connected and has a mature equipment structure and higher economy.
Owner:ZHEJIANG UNIV

Flux for laser welding

Flux compositions adapted for use in laser welding, repair and additive manufacturing applications. Flux compositions contain 5 to 60 percent by weight of an optically transmissive constituent, 10 to 70 percent by weight of a viscosity / fluidity enhancer, 0 to 40 percent by weight of a shielding agent, 5 to 30 percent by weight of a scavenging agent, and 0 to 7 percent by weight of a vectoring agent, in which the percentages are relative to a total weight of the flux composition. Also disclosed are processes involving melting of a superalloy material in the presence of a disclosed flux composition to form a melt pool covered by a layer of molten slag, and allowing the melt pool and the molten slag to cool and solidify to form a superalloy layer covered by a layer of solid slag.
Owner:SIEMENS ENERGY INC

Wire electrode with improved slag properties

ActiveUS20060186103A1Easy to shapeIncrease and decrease viscosityWelding/cutting media/materialsSoldering mediaIndiumMolten slag
A metal core electrode used to form weld deposits having improved slag forming properties with respect to reduced accumulation of slag in toes of the weld bead. The metal cored electrode includes a metal rod and a fill composition. The electrode includes a slag-modifying additive that contains metallic indium and / or one or more indium compounds.
Owner:LINCOLN GLOBAL INC

Technique for comprehensively utilizing iron-containing dust mud

InactiveCN104694758AImprove utilization efficiencyObvious advantages in energy saving and environmental protectionGlass making apparatusCement productionSteelmakingRed mud
The invention discloses a technique for comprehensively utilizing iron-containing dust mud, which is characterized by comprising the following steps: preparing iron-containing dust mud into blocks or balls by block pressing, ball pressing or balling, drying the ball or blocky red mud, adding the red mud into a rotary hearth furnace, carrying out ZnO removal, alkali metal removal and FeOx pre-reduction on the dust mud in the rotary hearth furnace technique, recovering ZnO from rotary hearth furnace flue gas, and pre-reducing to obtain the metalized pellet DRI; and adding the DRI generated from the rotary hearth furnace into a melting furnace to perform slag-iron separation, sending the separated molten iron into a steelmaking technique, and carrying out concurrent heating hardening and tempering on the dust mud molten slag separated from the metal, wherein the product can be used for producing cement, mineral wool, microcrystalline glass or other high-added-value silicate products. Thus, the technique enhances the comprehensive utilization efficiency of the whole iron-containing dust mud, and enhances the comprehensive utilization economic benefit of the iron-containing dust mud.
Owner:BAOSTEEL DEV CO LTD

Method for treating heavy metal sludge by using stainless steel molten slag

The present invention discloses a method for treating heavy metal sludge by using stainless steel molten slag. The method comprises drying crushing, material matching mixing, pressing molding, drying, tank bottom material spreading, smelting reduction, gas purification, molten slag treating, metal recovery and other steps, and specifically comprises that: after heavy metal sludge is subjected to pre-treatment, a certain proportion of ingredients are matched, and the sludge agglomerate is adopted as the bottom spreading material and is placed into a stainless steel molten slag tank to carry out a harmless treatment on the sludge agglomerate. According to the present invention, the characteristics of high production amount, high temperature and rich sensible heat resource of the stainless steel molten slag are adopted, and the stainless steel molten slag is adopted to treat the heavy metal sludge, such that the harmless treatment on the hazardous components and the resource on the valuable material are achieved, the method is the new attempt crossing the industry, and the waste heat resource can be effectively utilized so as to achieve the waste treatment adopting the waste.
Owner:BAOSHAN IRON & STEEL CO LTD +1

Abrasion-resisting surfacing flux-cored wire for coal milling roller

The invention relates to an abrasion-resisting surfacing flux-cored wire for a coal milling roller, which is composed of high carbon ferro chrome 45-65%, chromium carbide 8-20%, chromium metal 5-15%, flake graphite 3-8%, high carbon ferromanganese 3-6%, 75# ferrosilicon 5-7%, ferroboron 5-15%, aluminum magnesium alloy 2-5% and an agglutinant 2-8%. The diameter of a welding wire is phi 3.2-phi 4.0mm, welding wire metal is a low carbon steel strip, and 49%-53% of cored powder by mass is filled in the formed low carbon steel strip. No protective gas is additionally arranged outside the flux-cored wire, and the manufacturability is good in the self protection open arc welding. During the welding, the arc is stable, the spatter lose rate is low, molten slag is little, the welding can be continuously performed, the welding joint is attractive in forming, the self-protection effect is good, and no air holes is on the surface of the flux-cored wire. The hardness of the abrasion-resisting surfacing flux-cored wire for the coal milling roller reaches above 62 HRC after multilayer surfacing by metal piling, the evenness of the whole hardness is + / -2HRC, and the performance resistant to abrasion of low-stress grinding materials is good.
Owner:LUOYANG SHUANGRUI SPECIAL ALLOY MATERIALS

Corrosion-resistance stainless steel electric welding rod used for nuclear power and production method thereof

The invention discloses a corrosion-resistance stainless steel electric welding rod used for nuclear power and a production method thereof, and relates to a nuclear power product. The corrosion-resistance stainless steel electric welding rod used for the nuclear power consists of a chrome-nickel alloy welding core and a coating covered on the surface of the welding core, wherein the chrome-nickel alloy welding core comprises the following ingredients: less than or equal to 0.01wt% of C, 1.00-2.50wt% of Mn, less than or equal to 0.030wt% of Si, 19.6-21.0wt% of Cr, 9.6-10.6wt% of Ni, less than or equal to 0.20wt% of Mo, less than or equal to 0.10wt% of Co, less than or equal to 0.10wt% of Cu, less than or equal to 0.10wt% of V, less than or equal to 0.035wt% of N, less than or equal to 0.015wt% of S, less than or equal to 0.012wt% of P and the balance of Fe and impurities. Compared with the prior art, the corrosion-resistance stainless steel electric welding rod used for the nuclear power, which is disclosed by the invention, has the advantages of good molten slag liquidity during welding, stable electric arc, big electric arc blowing force, even molten slag coverage, small splashing, excellent slag removal, small welding smoke, light welding line, attractive appearance, moderate welding bead height and good full-position operation performance.
Owner:ATLANTIC CHINA WELDING CONSUMABLES

Metallurgical molten slag dry granulating and heat recovering system

The invention relates to a metallurgical molten slag dry granulating and heat recovering system and belongs to mechanical equipment. The metallurgical molten slag dry granulating and heat recovering system consists of a feeding system, a dry granulating device and a heat recovering system. Liquid molten slag is subjected to dry granulation in a way of centrifugal rotation and air flow pulse; and the molten slag is cooled and solidified after exchanging heat with a water cooled wall and fluidization gas. In the whole granulating process, water is not consumed or only a small amount of water is consumed, and a large quantity of waste water and harmful gases such as H2S and SOx and the like are not generated; sensible heat in the molten slag is fully recycled while the granulated slag with high vitrification rate is formed; waste of high-grade heat is effectively avoided; and energy consumption of metallurgical enterprises is saved. The granulated slag is subsequently used without being additionally dried; and the energy consumption in a subsequent using process is saved.
Owner:CHINA CITY ENVIRONMENT PROTECTION ENGINEERING LIMITED COMPANY

All-wet process pretreatment method for copper anode mud

The invention relates to a wet-process metallurgy technology in the metallurgical field and particularly relates to an all-wet process pretreatment method for copper anode mud. The all-wet process pretreatment method is as follows: firstly, carrying out hot acid leaching onto copper anode mud, leaching metals such as copper, selenium, sliver, barium, and the like and adding in liquor, leaving gold, tellurium, tin, platinum and platinum-family metals in leaching residue; by virtue of alkali leaching of hot acid leaching residue, leaching and enriching metals such as tellurium, lead, arsenic, and the like in liquor; carrying out chlorination on the obtained tellurium-separating residue for separating gold, enriching the gold, the platinum and the platinum-family metals in the liquor, enriching the tin and the antimony in residue; diluting the hot acid leaching liquor by water, enriching the copper and the selenium in diluted liquor, dissolving obtained precipitates by nitric acid, and filtering to obtain barium sulfate molten slag and sliver nitrate liquor. The all-wet process pretreatment method disclosed by the invention cancels a sulfating and roasting process which is high in energy consumption and great in pollution in the conventional copper anode mud treatment method, removes and openly recycles barium by the hot acid leaching before extracting the gold and the sliver, reduces treatment amount of the copper anode mud, and improves recovery rate of gold and sliver.
Owner:JIANGXI UNIV OF SCI & TECH

Baking-melting reduction iron smelting method, apparatus and raw amterial

ActiveCN101070558AFurnace typesCycloneSlag
This invention relates to carbon pellets as raw materials smelting reduction ironmaking field. This invention cured composite melting reduction in carbon pellets as raw materials and coal as fuel and reducing agent eventually reinstated. By-baking furnace melting reduction, intermediate storage melt furnace, furnace and eventually reducing coal burning furnace components Cyclones circulatory system. Complex carbon pellets melt-in-baking furnace oxidation reduction carried out in an atmosphere baking heat, the ball nuclear direct reduction, iron oxide pellets outer indirect reduction and then the process of melting, and other pre-reduction. After the first hot the metal from the furnace slag into the final reduction. The final reduction furnace combustion gases into the secondary combustion furnace coal Cyclones with input by the combustion of pulverized coal-baking furnace melting reduction heating.
Owner:夏忠仁

Al2O3-MA-SiC-C refractory castable material with carbon wrapped by nano Al2O3-SiC film and preparation method thereof

The invention relates to an Al2O3-MA-SiC-C refractory castable material with carbon wrapped by nano Al2O3-SiC film or nano Al2O3-MgO film, and a preparation method thereof. The preparation method of the nano carbon-containing castable material comprises: preparing carbon-containing sol suspension with Al(OH)3-SiC or Al(OH)3-Mg(OH)2 through a high-speed impact mixer, coating the carbon-containing sol suspension on the surface of carbon powder to form a compact carbon wrapping layer with complete coverage and no crack, and carrying in-situ synthesis of nano gel particles of Al2O3 and SiC or Al2O3 and MgO generated during transformation from sol to gel so as to generate a nano-sized matrix with carbon-containing nano secondary spinellite, Al2O3 and SiC as main crystalline phases, thereby completing the preparation of the Al2O3-MA-SiC-C refractory castable material made of nano material. The castable material has particularly excellent resistance against erosion and scouring of molten iron slag, and can satisfy the requirements for use in the iron tapping channel of the modern large-scale blast furnace. Moreover, the invention significantly prolongs the service life, reduces the cost and facilitates the environmental protection.
Owner:高树森

Liquid continuous slag-removal fixed bed gasification furnace and gasification method thereof

The invention relates to a liquid continuous slag-removal fixed bed gasification furnace and a gasification method thereof, the liquid continuous slag-removal fixed bed gasification furnace is characterized in that: the liquid continuous slag-removal fixed bed gasification furnace from top to bottom in turn comprises a raw material bin, a material lock hopper, a furnace body, a plurality of gasification agent nozzles, a slag-removal device, a molten slag quenching chamber and a slag lock; the raw material bin is funnel-shaped, the lower end of the raw material bin is in fastening connection with the upper end of the raw material lock hopper; the raw material lock hopper is in fastening connection with an upper end port of the furnace body, the upper part of the furnace body is provided with a crude gas outlet, the furnace body inner wall located below the crude gas outlet is provided with a layer of furnace lining; the plurality of gasification agent nozzles are in fastening connection with the lower part of the furnace body and are arranged uniformly along the circumferential direction of the furnace body, the outlet of each gasification agent nozzle passes through the furnace body furnace wall and the furnace lining and extends into the furnace body; the slag-removal device is installed in the furnace body located below the furnace lining, the lower end of the furnace body is in fastening connection with the upper end of the molten slag quenching chamber, and the lower end of the molten slag quenching chamber is in fastening connection with the upper end of the slag lock. The gasification agent nozzles adopt a single channel structure only conveying a gasifying agent, the service life of the gasification agent nozzles is improved, and an overflow type slag pool can effectively ensure the smooth slag removal, and improves the operation efficiency of the fixed bed molten slag gasification furnace.
Owner:CCTEG CHINA COAL RES INST

Non-carbon residue feather edge brick for refining steel ladle and preparation method thereof

ActiveCN101863676AReduce porosityImprove post-baking compressive strengthChromium sesquioxideBrick
The invention relates to a refractory and mainly provides a non-carbon residue feather edge brick for a refining steel ladle and a preparation method thereof. The non-carbon residue feather edge brick is formed by taking corundum grains, electrofused spinel grains and electrofused magnesia grains as aggregate, taking corundum fine powder, high-temperature alumina micropowder, electrofused magnesia, chromium sesquioxide, aluminum metal powder and other powders as base components and adopting a mode of compounding and adding inorganic and organic bonding agents and a mode of machine pressing. The obtained non-carbon residue feather edge brick has the advantages of high strength of generated blanks, no firing, favorable thermal shock stability, strong capability of resisting acid and alkali molten slag, no pollution on molten steel and the like and can be applied to residue line parts of the steel ladle under the conditions of RH and specified LF / VD refining.
Owner:SINOSTEEL LUOYANG INST OF REFRACTORIES RES

Surfacing electrode for repairing hot forged mould

The invention discloses a surfacing electrode for repairing a hot forged mould, which uses a low-carbon steel H08A core wire conforming to the GB / T3429 requirement. The solid component quality content of coating is as follows: 30-40% of marble, 12-20% of fluorite, 1.5-3% of zircon sand, 0-2% of soda ash, 2-5% of silicon epitaxy material, 1-3% of titanium white, 0-3% of flogopite, 1-2% of rare earth fluoride, 3-7% of manganese metal, 2-5% of ferrosilicon, 4-6% of ferrotitanium, 4-8% of chromium metal, 4-8% of ferromolybdenum, 6-12% of metallic nickel and 1-2% of aluminium magnesium alloy. The invention has favorable welding rod performance, smooth welding rod surface, high yield and stable eccentricity; electric arc is easy to ignite and is stable to burn; coating is even to melt, a welding line is attractive in shape, and slag is easy to clean; and a deposition metal weld metal buildup has moderate welding state hardness which reaches the requirements of the hot forged mould, thus improving the service life cycle of the hot forged mould.
Owner:LUOYANG SHUANGRUI SPECIAL ALLOY MATERIALS

Method for separating titanium, iron, vanadium and calcium from mixed titaniferous slag

The invention belongs to the field of metallurgy, and in particular relates to a method for separating titanium, iron, vanadium and calcium from mixed titaniferous slag. The method comprises the following steps of: sufficiently mixing blast furnace liquid molten titaniferous blast furnace slag and converter vanadium-containing steel slag flowing out from slag discharge holes, so as to form mixed molten slag, blowing an oxidization gas into a mixed molten body, after the gas blowing is accomplished, naturally cooling down the molten slag, manually taking out the vanadium-containing metal iron which is settled to the bottom of the molten slag, further separating the rest vanadium-containing metal iron in a magnetic separation mode, and finally separating titaniferous ingredients in the molten slag from gangue phase by using a gravity separation method so as to obtain titanium concentrate and tailings the main phases which are perovskite phases, wherein the mass percentage of TiO2 in the titanium concentrate is 35-50%. According to the method, the physical thermal resource of the molten slag is sufficiently utilized, the efficiency is high, the energy is saved, and meanwhile the titanium ingredient, the iron ingredient, the vanadium ingredient and the free calcium oxide ingredient in the mixed molten slag are recycled, so that the purpose of comprehensive high-efficiency recycling on secondary resource is achieved.
Owner:NORTHEASTERN UNIV

Smelting method of axle steel for high-speed motor car

The invention relates to a smelting method of axle steel for a high-speed motor car, which comprises the following steps of: I. smelting in an electric furnace, firstly adding steel scraps into the electric furnace and adding pretreated molten iron, wherein the weight proportion of the pretreated molten iron is 80% to 95%, and in the steel scraps, P is less than or equal to 0.015% and S is less than or equal to 0.010%; blowing oxygen and adding lime, and tapping from the electric furnace after P is less than or equal to 0.008%; adding slagging materials, iron alloys and metals into steel ladles according to the types of steel; II. adopting slag systems with high alkalinity and high Al2O3 content for ladle furnace refining, controlling the alkalinity R of molten slag, wherein R is equal to 4.0 to 6.0; the molten steel comprises following components in percent by weight: 0.26 to 0.31% of C, 0.20 to 0.35% of Si, 0.55 to 0.70% of Mn, less than or equal to 0.005% of S, less than or equal to 0.015% of P, 0.75 to 0.90% of Cr, 2.90 to 3.30% of Ni, 0.45 to 0.55% of Mo and 0.08 to 0.13% of V; and III. feeding Si and Ca into the molten steel and blowing argon from the bottom after carrying out VD (Vacuum Distillation) and the vacuum refining. Inclusions of the steel rolled axle smelted by the smelting method of axle steel for the high-speed motor car meet the using requirements on the high-speed axle.
Owner:SHANXI TAIGANG STAINLESS STEEL CO LTD

Impressed electric field pollution-free deoxygenation refining method and device for ladle furnace

InactiveCN101235430AOxygenDeoxygenation
The invention relates to a method for additionally adding an electric field in a ladle furnace to deoxidate and refine without pollution and a device of the method, which belong to the technical field of the refining technology. The method is characterized in that the method comprises: additionally adding the electric field between molten steel or molten metal and molten slag in the ladle furnace, taking the molten slag as a channel which transmits dissolved oxygen in the molten steel or the molten metal outwards, applying a direct current pulse electric field between the molten steel or the molten metal and the molten slag which is on the molten steel or the molten metal, controlling the transmitting direction and the speed of oxygen atoms from a system between the molten steel or the molten metal and the molten slag, simultaneously reinforcing the mass transfer process of the dissolved oxygen in the molten steel or the molten metal, and thereby realizing deoxidation of the molten steel or the molten metal without pollution. The invention has the advantages of simple technology, convenient operation, rapid and effective deoxidation and the like.
Owner:SHANGHAI UNIV
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