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3472 results about "Red mud" patented technology

Bauxite tailings, also known as bauxite residue, red mud, red sludge, or alumina refinery residues (ARR), is a highly alkaline waste product composed mainly of iron oxide that is generated in the industrial production of alumina (aluminium oxide, the principal raw material used in the manufacture of aluminium metal and also widely used in the manufacture of ceramics, abrasives and refractories). It is important to differentiate between the alkaline waste generated in the Bayer process and the tailings generated during the mining of bauxite. This article specifically covers the alkaline waste generated when operating the Bayer process. The scale of production makes the waste product an important one, and issues with its storage are reviewed and every opportunity is explored to find uses for it.

Short-process comprehensive red mud utilization method and equipment

The invention relates to a short-process environmentally-friendly comprehensive red mud utilization method and equipment for comprehensively utilizing energy, which can be used for refining iron in high-pollution red mud difficult to treat, with high efficiency, high quality and high benefits, and applying the iron to electric furnace steel making or steel casting and the like, without using coke, so as to realize the large-scale comprehensive utilization of the red mud. High-temperature smoke of a revolving bed is used for waste heat generation, secondary-combustion hot wind preheating, pellets preheating and red mud drying, a dry quenching pellet technology is used for applying the heat of high-temperature pellets to waste heat generation so that waste heat is fully utilized, a low-cost pressure swing adsorption oxygen generation technology is utilized, and therefore, the comprehensive energy consumption and the production cost are low. Aluminum silica residues are used for producing high-grade cement or used as the raw material for refractory materials; and Na2O and K2O and other alkaline metallic oxide powder are used for refining metal Na and K, or used for producing the raw materials of fertilizers, or used as chemical raw materials. Accordingly, the problems on environmental pollution, land occupation for stacking and safety due to the red mud are thoroughly solved, and the economic and social benefits are obvious.
Owner:董亚飞

Method for extracting metal scandium and titanium from red mud

The invention relates to a method for extracting metal scandium and titanium from red mud; the method is used for extracting scandium and titanium from the red mud; the method takes the red mud which is produced through the sinter process of the high-grade ore two portion of clinker in alumina plant as the raw material; the hydrochloric acid with a concentration of 2 percent to 6 percent is used for leaching the calcium and sodium from the red mud to increase the content of the scandium and titanium in the red mud; and then the hydrochloric acid with a concentration of 16 percent to 22 percent is used for a second acid dipping of the red mud and the product of scandium oxide is obtained after the leaching liquid passes the processes of extraction, reverse extraction and baking; the hydrochloric acid with a concentration of 80 percent to 90 percent is used for a third acid dipping of the red mud after the second one and the leaching liquid is added with iron powder for reduction and then the temperature is reduced to crystallize and separate out iron in the pattern of FeSO<4>.7H<2>O; the acid liquid which contains titanium after the iron is removed is added with alkali and heated for hydrolysis; the product of titanium oxide is obtained after the hydrolysate is baked. The method is simple and easy to be carried out and most metal elements in the red mud can be recovered and the cost for processing the red mud is low, all of which are beneficial to the comprehensive utilization of the red mud.
Owner:GUIZHOU BRANCH CHINA ALUMINUM IND

Method of refining iron ore from alkaline red mud and making gangue neutral

The invention relates to a method to select refined iron ore from alkaline red mud and neutralize mine tailings. The method consists of red mud pretreatment and technological process of preparing refined iron ore. The red mud pretreatment is that water is added into the red mud slurry discharged from aluminum factory; the red mud slurry is diluted to the solid concentration of 30 to 40 percent and then is screened and put into a low intensity magnetic separator for selecting ferromagnetic substance. The ferromagnetic substance is dehydrated and directly selected as the product. The remaining red mud is watered down to 30 percent solid concentration and put into a high intensity magnetic separator for magnetic separation and desliming. The obtained coarse ore is washed to a coarse ore settling tank or a thickener to be concentrated while the undercurrent is sent into a vacuum ceramic filter and a filter cake is roasted in a suspended magnetic roasting furnace. The roasted materials are crushed into a ball mill and then are milled. The water is overflown until 95 percent of the solid material granularities are less than 75m and then is treated by the third stage magnetic separation and the second flotation. The undercurrent is filtered by the ceramic filter, and then the refined iron ore with a purity of 58 to 65 percent is obtained. The refined iron ore is recycled from the red mud by the invention so as to fully employ aluminum ore, save resources and energy consumption and neutralize the whole red mud. The invention reduces environmental pollution and has good economic and social benefits.
Owner:SHENYANG XINBO IND TECH

Burning-free geology polymer material of red mud coal ash and preparation method thereof

The invention relates to a burning-free geology polymer material of red mud coal ash and a preparation method thereof, belonging to the technical field of recycling inorganic nonmetal material and industrial solid waste. Kawazu mud powder and coal ash are taken as main substrate raw materials, building fine sands and building crushed stones are taken as aggregate, solid water glass powder is taken as alkali activator to prepare the burning-free geology polymer material of red mud coal ash. The raw materials comprise the following components based on parts by weight percent: 5-98% of the kawazu mud powder, 1-65% of the coal ash, 1-96% of the building fine sands and the building crushed stones, and 1-20% of the solid water glass powder. Counting the red mud+the coal ash+the building fine sands and the building crushed stones as 100%, the raw materials further comprise the following components based on parts by weight percent: 5-45% of water and 0.1-10% of calcium lignosulphonate. The preparation method comprises the steps of: dosing, mixing, aging, shaping, maintaining and drying, etc. The invention has the advantages of the high use ratio of industrial solid waste, the less pollution, the low energy composition and the simple operation of the preparation technology, and embodies the important meanings of environment protection, energy conservation and emission reduction.
Owner:CHINA UNIV OF GEOSCIENCES (BEIJING)

Process and method for converting waste slag wholly of aluminum industry into ecological building material

The invention belongs to a method for utilizing resources. The method utilizes the matter characteristics of solid wastes (six kinds of waste residues) such as red mud(the sintered method and the Bayer method), boiler slag, ore dressing tailings, ash and gas generation slag, which are generated during the manufacturing process in aluminum industry, and converts the solid wastes into a novel road material and construction walling material by the processes such as drying, crushing, reasonable proportioning, machine shaping(grinding and extrusion) and consolidation or sintering. The method is characterized in that the utilization ratio of the waste residues is 100 percent. The waste residues comprise the following compositions: (1) the produced road material-curing agent, which can be used to reinforce a highway subgrade and bases of road surface substrates(substrate and subbase) and buildings and completely replace cement, lime and sandstone materials, and the road material can meet prior national(industrial) standards and environmental protection standards in performance; and (2) the produced construction walling materials-non supporting brick, supporting brick, air brick, hollow building block, common tile, glazed roof tile and andorful tile, which are superior to the prior national standards in performance. The material obtained by the invention has the characteristics of energy conservation, thermal insulation, high strength, corrosion resistance, efflorescence resistance and no pollution.
Owner:王文举

Anti-crack alkalis excited ecological cement

InactiveCN101456685AImprove impermeabilityExcellent volume shrinkageCement productionSlagMass ratio
The invention relates to anti-cracking alkali exciting ecological cement, which consists of A, B and C, and solid-phase mass ratio of the A to the B to the C is 5-10:75-90:5-15. The A is exciting agent, which comprises the following components by mass percentage: more than or equal to 80 percent of water glass of which modulus is 0.7 to 1.4, and less than or equal to 20 percent of one or a plurality of sodium sulfate, sodium phosphate, sodium carbonate, sodium chloride and magnesium chloride; and the A is prepared into solution containing more than or equal to 40 percent of solid for use. The B is a mineral additive, which comprises the following components by mass percentage: 30 to 70 percent of slag powder, and 30 to 70 percent of other additives, wherein the other additives comprise one or a plurality of siliceous dust, coal ash, metakaolin, red mud, burnt shale, colliery waste, steel slag and alloy slag, and is grinded to powder of which specific surface is 350 to 800m<2>/g. The C is active magnesium oxide, wherein mass content of MgO is more than or equal to 70 percent. The active magnesium oxide is calcined at a temperature of between 700 and 1,000 DEG C and then mixed and grinded with the B to become powder. The cement is the low-carbon discharge ecological cement with the advantages of high-early strength, durability, permeability resistance, corrosion resistance, freezing and thawing resistance, low heat of hydration, good cracking resistance, economy and environmental protection, and is used for civil construction, water conservancy, national defense, and oil well and mine passage support engineering.
Owner:WUHAN UNIV OF TECH

Environmental protection based red mud combination modification synergism fire-retardant polyethylene

The invention relates to an environmental protection based red mud combination modification synergism fire-retardant polyethylene, and belongs to the technical field of compressive utilization and fire-retardant plastics. The fire-retardant polyethylene is suitable for fire safety protection in important public places in the fields of electric products, building materials and transportation. The fire-retardant polyethylene consists of the following components in percentage by weight: 30 to 35 percent of polyethylene, 34 to 39 percent of red mud, 6 to 13 percent of red phosphorus, 5 to 17 percent of zinc borate, 3 to 8 percent of ethylene-vinyl acetate copolymer, 2 to 7 percent of grafted polyethylene, and 2 to 8 percent of silicone oil. The preparation process comprises the following steps of: grinding and drying the red mud; blending the ground red mud with other raw materials according to the blending ratio; mixing the mixture with polyethylene resin by fully stirring at a high speed; fusing, co-mixing and processing the mixture; and preparing a sample. The processing conditions comprise that: the roll temperature of a double-roller mixing mill is between 140 and 150 DEG C; and the forming temperature of the flat vulcanizing machine sample is between 120 and 130 DEG C, the heating time is between 4 and 8 minutes, and the pressure is between 10 and 20MPa. The fire-retardant system meets the requirements of industrial application on mechanical property, and simultaneously has comprehensive properties such as good fire-retardant effect, low cost, environmental protection and the like; moreover, the application field of the red mud is widened, and the red mud product with high added value is prepared.
Owner:BEIJING INSTITUTE OF TECHNOLOGYGY

Comprehensive utilization method for red mud

The invention discloses a method for comprehensively utilizing red mud, comprising the following steps: chloridizing roasting, namely roasting the mixture of the red mud, coal and calcium chloride; cinder treatment, namely obtaining magnetic iron slag and non-magnetic slag after magnetic separation is carried out to levigated cinder, and then separating the magnetic iron slag and non-magnetic slag; adding calcined soda or oxalic acid after levigation liquid and wash water are rich in mischmetal due to cyclic use, and then precipitating mischmetal slag; treatment of dry dust and circulation liquid, namely, after dry powder for roasting dust collection is collected, mixing the dry powder with scouring water which is used for tail gas circulation and then leaching soluble ScCl3 and GaCl3; after filter pressing, precipitating scandium by adding oxalic acid crystal in filtrate; carrying out filter pressing again, precipitating gallium and Ti(OH)4 by adding ammonia into the filtrate, dissolving obtained gallium-titanium slag with acid and then using P2O4 extractant to extract the gallium; and using extractant to extract the scandium after scandium precipitate is dissolved by acid, carrying out precipitation again by adopting back-extraction acid dissolving, and obtaining Sc2O3 by means of roasting. The method can realize recovery of valuable metals from the red mud, and secondary residual slag is totally used for building material production; and the method has environment protection effects and economic benefits, plays an important role in the development of recycling economy and is applicable to enterprises generating red mud.
Owner:张钦
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