35 results about "Cementitious matrix" patented technology

A fireproof insulating foamed cementitious composition with thermal energy storage capacity is provided for use in producing wall insulation boards, fireproof claddings for steel structures, inner cores of fire resistant wall or door panels, and the like. The composition demonstrates improved energy efficiency in which phase change materials, such as microencapsulates, are used in conjunction with a cementitious mixture of calcined gypsum and hydraulic cement, lightweight aggregates, a polymer latex, and a foaming solution to create stable air bubbles inside the cementitious matrix. The calcined gypsum and the hydraulic cement are present in a weight ratio range from about 1:3 to about 3:1. The composition may further include reinforced fibers, surfactants, inorganic flame retardants, and other additives. The presence of the phase change material not only increases energy efficiency of the cured cementitious foam material, but also improves compatibility between calcined gypsum and cement during slurry mixing and hardening.

A porous particulate material for treating a fluid containing a contaminant is disclosed. The particulate material comprises a cementitious matrix or binder and treated bauxite refinery residue or red mud. At least a portion of the pores in the particulate material is open cell or interconnected pores. The invention also relates to the use of a reactive permeable barrier comprising porous material, for treating a contaminated fluid. Also disclosed is a method for producing porous particulate material for treating a contaminated fluid and a method for treating a contaminated fluid, in which the porous material is used. The invention furthermore relates to a cementitious composition comprising partially neutralised red mud and cement, wherein the partially neutralised red mud has been pre-treated by contacting it with water having a total hardness supplied by calcium, magnesium or a combination thereof, of at least 3.5 millimoles per litre calcium carbonate equivalent. The cementitious composition is useful as a building and construction material.

A method of producing material from recycled glass comprising: preparing a mixture of glass in a cementitious matrix, and an alkali-silica reaction suppressant; providing a mold of the material and coating said mold with a release agent; casting said mixture into said mold; curing said mold; and removing the material from said mold. The recycled glass and concrete compositions are: 25-79% by weight glass; 8-35% by weight cement and up to 22% by weight of an alkali-silica reaction suppressant.

Light-weight, fire-resistant “mineral foam” includes an inorganic cementitious matrix and at least one metal hydrate that is a “super hydrate” substance, in which water is present with the substance in an amount of at least about ten moieties of water of hydration per formula unit of the substance. As a cured solid, that “mineral foam,” or another mineral foam composition including an inorganic cementitious matrix, can be provided as a structural member in part of an assembly that has at least one open web, thermally insulating support member at least partially embedded in the cured solid. Also, the cured “mineral foam” may be a solid foam in a form of a panel, panel block or tile, which may have a tongue provision and / or a groove provision.

The present invention provides a composition for forming a lightweight, low shrinkage and hydrophobic cementitious matrix, and a method for preparing thereof. The present cementitious matrix formed by the composition is lightweight, hydrophobic (or water repelling) and with low shrinkage which is useful in building and construction industry as non-structural wall resistant to water, heat and sound entry. The present invention also provides a method of preparing the composition and the cementitious matrix formed from the composition.

A method of producing material from recycled glass comprising: preparing a mixture of glass in a cementitious matrix, and an alkali-silica reaction suppressant; providing a mold of the material and coating said mold with a release agent; casting said mixture into said mold; curing said mold; and removing the material from said mold. The recycled glass and concrete compositions are: 25-79% by weight glass; 8-35% by weight cement and up to 22% by weight of an alkali-silica reaction suppressant.

A porous particulate material for treating a fluid containing a contaminant is disclosed. The particulate material comprises a cementitious matrix or binder and treated bauxite refinery residue or red mud. At least a portion of the pores in the particulate material is open cell or interconnected pores. The invention also relates to the use of a reactive permeable barrier comprising porous material, for treating a contaminated fluid. Also disclosed is a method for producing porous particulate material for treating a contaminated fluid and a method for treating a contaminated fluid, in which the porous material is used. The invention furthermore relates to a cementitious composition comprising partially neutralised red mud and cement, wherein the partially neutralised red mud has been pre-treated by contacting it with water having a total hardness supplied by calcium, magnesium or a combination thereof, of at least 3.5 millimoles per litre calcium carbonate equivalent. The cementitious composition is useful as a building and construction material.

A building product incorporating synthetic microspheres having a low alkali metal oxide content is provided. The synthetic microspheres are substantially chemically inert and thus a suitable replacement for natural cenospheres, particularly in caustic environments such as cementitious mixtures. The building product can have a cementitious matrix such as a fiber cement product. The synthetic microspheres can be incorporated as a low density additive and / or a filler for the building product and / or the like.

A cementitious matrix for forming a moulded masonry product, the matrix formed from a group of materials comprising; an aggregate comprising granulated iron blast furnace slag; air-cooled iron blast furnace slag, bottom ash, pulverised fuel ash and at least one cementitious binder; and ground granulated iron blast furnace slag acting as binder and aggregate; and water.

Pipe cladding is based upon a fiber-reinforced brittle matrix composite material. The coating is isotropic, demonstrating pseudo-strain hardening behavior in uniaxial tension, and damage tolerance by design, not relying on stratified layers of reinforcing mesh embedded within concrete or other brittle cementitious matrices for impact resistance, fracture toughness, or crack width control. The fiber reinforced brittle matrix composite cladding protects both the pipe and inner thin, anti-corrosion layer (if present) from impact or abrasion damage while permitting bending of coated and clad pipe. The finished composite clad can be in a simple circular form alone the pipe or in some complex form providing an integrated housing for electrical or optical fiber cables, or optical sensing sensors for continuous or intermittent sensing of pipeline leakage or failure.

A structural fiber cement sheet containing cementitious matrix and reinforcing cellulose fibers distributed throughout the matrix having a dry density less than 1.25 g / cm3, a thickness less than 0.7500 in, and able to withstand uniform loads of 200 psf or greater according to test method of Section 6.4.2.4 of PS2 and with a deflection of less than 0.067 inches at 60 psf when spaced on a span of 24 inches or less on center.

The present invention provides a composition for forming a lightweight, low shrinkage and hydrophobic cementitious matrix, and a method for preparing thereof. The present cementitious matrix formed by the composition is lightweight, hydrophobic (or water repelling) and with low shrinkage which is useful in building and construction industry as non-structural wall resistant to water, heat and sound entry. The present invention also provides a method of preparing the composition and the cementitious matrix formed from the composition.

A cementitious matrix in which the development of early strength is fast, the hydration heat temperature is small, and the amount of shrinkage during curing is small, while keeping the fluidity when concrete is fresh, is provided. The cementitious matrix is characterized by comprising 100 parts by weight of Portland cement, 5 to 30 parts by weight of silica fume, 5 to 25 parts by weight of limestone powder, 30 to 80 parts by weight of at least one of ground blast furnace slag or fly ash, at least one chemical admixture, water, and 70 to 150 parts by weight of aggregate having a largest aggregate diameter of 1.2 to 3.5 mm.

The present invention provides a composition for forming a lightweight, low shrinkage and hydrophobic cementitious matrix, and a method for preparing thereof. The present cementitious matrix formed by the composition is lightweight, hydrophobic (or water repelling) and with low shrinkage which is useful in building and construction industry as non-structural wall resistant to water, heat and sound entry. The present invention also provides a method of preparing the composition and the cementitious matrix formed from the composition.

The invention relates to a reinforced structure comprising a cementitious matrix and zinc coated metal elements. The structure comprises at least at the interface of the zinc coated metal elements and the cementitious matrix a compound selected from the group consisting of the imidazoles, the triazoles and the tetrazoles. The invention further relates to a zinc coated metal element for the reinforcement of a cementitious matrix and to a method to inhibit hydrogen gas evolution at the interface of zinc coated metal elements embedded in a cementitious matrix.

The present invention relates to a filamentary film construct which is used in providing cementitious mixtures supplemental and reinforcing strength upon setting, and more particularly, to a unitized filamentary construct which comprises a plurality of oriented reinforcing filamentary film components combined with a circumferential retaining element, said circumferential retaining element providing temporary retention of the oriented reinforcing filamentary components until such point the unitized filamentary substrate is incorporated and subjected to mechanical agitation during preparation of a cementitious blend or mixture. The unitized filamentary film construct is endowed with inherent and improved dispensability and dispersability of the associated reinforcing filamentary component into organic or inorganic cementitious matrixes, such as concrete, mortar, plaster, etc. The oriented reinforcing filamentary film components can comprise fibrillated film components.

The present invention relates to a filamentary film construct which is used in providing cementitious mixtures supplemental and reinforcing strength upon setting, and more particularly, to a unitized filamentary construct which comprises a plurality of oriented reinforcing filamentary film components combined with a circumferential retaining element, said circumferential retaining element providing temporary retention of the oriented reinforcing filamentary components until such point the unitized filamentary substrate is incorporated and subjected to mechanical agitation during preparation of a cementitious blend or mixture. The unitized filamentary film construct is endowed with inherent and improved dispensability and dispersability of the associated reinforcing filamentary component into organic or inorganic cementitious matrixes, such as concrete, mortar, plaster, etc. The oriented reinforcing filamentary film components can comprise fibrillated film components.

The invention relates to a method involving placing a profile comprising a shape memory alloy in concrete, or roughening the outside of reinforced concrete, and then fixing the profile (2) comprising a shape memory alloy to the structure ( 6) and apply the cementitious matrix to the rough outer side (9) to cover the profile (2). After the cement matrix has been placed, the profile ( 2 ) develops contraction forces and thus tension due to the heat input. Due to the interlocking of the mortar cover (16) with the rough outer side (9) of the structure (6), the mortar cover (16) acts as a reinforcing layer. The profile (2) extends in the outer mortar as reinforcement layer (16) on the outside of the structure along the outer side of the structure inside the mortar or reinforcement layer (16). The structure can also be prepared for prestressing in the equipped mortar or reinforcement by heat input, since the cable (3) is routed from its end area to the outside of the mortar or reinforcement (16) or the end of the cable (3) The area is accessible by removing the insert (5).

The invention relates a cord for the reinforcement of a cementitious matrix. The cord comprises number of coated metal filaments twisted together to form a cord. The cord shows cross-sections, whereby three or more of the filaments form a closed sub-structure having a void in the middle of the three or more filaments. The cord further comprises a protective compound whereby the protective compound is at least present in said void. The protective compound gives the coated metal element cathodic protection. The invention further relates to a structure comprising a number of cords such as a knitted, a braided, a welded or a glued structure. Furthermore the invention relates to a cementitious matrix reinforced with a cord according to the present invention and to a method to inhibit hydrogen gas evolution at the interface of a cord embedded in a cementitious matrix.

Light-weight, fire-resistant “mineral foam” includes an inorganic cementitious matrix and at least one metal hydrate that is a “super hydrate” substance, in which water is present with the substance in an amount of at least about ten moieties of water of hydration per formula unit of the substance. As a cured solid, that “mineral foam,” or another mineral foam composition including an inorganic cementitious matrix, can be provided as a structural member in part of an assembly that has at least one open web, thermally insulating support member at least partially embedded in the cured solid. Also, the cured “mineral foam” may be a solid foam in a form of a panel, panel block or tile, which may have a tongue provision and / or a groove provision.

The present invention relates to a material capable of trapping an inflammable gas, such as hydrogen, comprising at least one metal oxide in a cementitious matrix. The present invention also relates to the preparation of such a material and to its various uses.

A hydrophobic admixture, for cementitious materials such as cement paste, mortar, and concrete, includes solid polymer particles with a coating of hydrophobic agent and surfactant. The solid polymer particles adhere to exterior surfaces of hydrated cement particles in the cement matrix. The solid polymer particles deliver the hydrophobic agent into the cement matrix which is hydrophilic. The hydrophobic agents are distributed uniformly throughout the cement matrix. The solid polymer particles can be crumb rubber particles derived from waste rubber tires, recycled plastics and similar solid materials. The hydrophobic liquid agent is derived from waste lubricant oil, spent motor oil, base oil, esters of fatty acids, vegetable oil and the like. Fine particles such as activated carbon, silica fume and spent catalyst can be employed to fill the large pores or cracks that develop in the cementitious matrix. The cured cementitious materials exhibit high contact angles and high compressive strengths.

A steel fiber adapted for the reinforcement of a cementitious matrix is provided with a zinc aluminium alloy coating. The coating includes 0.05-0.5 wt% of aluminium, with the remainder being zinc and unavoidable impurities. The small amount of aluminium delays the growth of the alloy layer and delays the appearance of brown rust stains on the surface.

The present invention relates hydrophobized fiber cement products and methods for the production thereof as well as uses of such products, in particular in the building industry. In particular, the present invention provides hydrophobized fiber cement product, comprising a fiber cementitious matrix and a hydrophobizing agent uniformly dispersed therein, wherein said hydrophobizing agent comprises at least one hydrophobic silicone resin having a three-dimensional molecular network structure. The present invention further provides processes for producing a hydrophobized fiber cement product with enhanced water impermeability, wherein said process comprises at least the steps of: a) admixing an inorganic curable cementitious matrix with a hydrophobizing agent to form a curable mixture, wherein said hydrophobizing agent comprises at least one hydrophobic silicone resin having a three-dimensional molecular network structure, b) transforming the curable mixture into a shaped body; and c) curing the curable mixture to form a uniformly hydrophobized fiber cement product.

The built-in cement-based material composite shrinkage measuring instrument relates to a cement-based material composite shrinkage measuring device. The invention solves the error caused by removing the formwork when the test piece is placed horizontally in the process of measuring the composite shrinkage of the existing cement-based material in the laboratory. And vertical placement measurement also needs to remove the formwork and generally use the bottom of the test mold as the measurement reference point to introduce large deviations in measurement data. The present invention includes metal molds, positioning plates, placement plates, measuring instruments, instrument columns, and instrumentation. There are two transparent L-shaped slots on the metal mold, the top column, the inner wall isolation layer and two matching test pieces. The positioning plate and the placement plate are respectively placed at the bottom of the two L-shaped slots. The instrument column It is fixedly connected with the placement plate and contacted with the positioning plate, the measuring instrument is fixedly connected on the instrument column, and two supporting test pieces are respectively placed on the upper surface of the piece to be tested. The invention is applicable to a composite shrinkage measuring device for cement-based materials.

A steel fiber adapted for the reinforcement of a cementitious matrix is provided with a zinc aluminium alloy coating. The amount of aluminium ranges from 0.05 wt % to 0.5 wt %. The remainder of the coating being zinc and unavoidable impurities. The small amount of aluminium delays the growth of the alloy layer and delays the appearance of brown rust stains on the surface.

A hydrophobic admixture, for cementitious materials such as cement paste, mortar, and concrete, includes solid polymer particles with a coating of hydrophobic agent and surfactant. The solid polymer particles adhere to exterior surfaces of hydrated cement particles in the cement matrix. The solid polymer particles deliver the hydrophobic agent into the cement matrix which is hydrophilic. The hydrophobic agents are distributed uniformly throughout the cement matrix. The solid polymer particles can be crumb rubber particles derived from waste rubber tires, recycled plastics and similar solid materials. The hydrophobic liquid agent is derived from waste lubricant oil, spent motor oil, base oil, esters of fatty acids, vegetable oil and the like. Fine particles such as activated carbon, silica fume and spent catalyst can be employed to fill the large pores or cracks that develop in the cementitious matrix. The cured cementitious materials exhibit high contact angles and high compressive strengths.