This invention discloses a
ceramic formula and preparation method for high-pressure
dehydration molding using porous resin molds for large
ceramic jars, belonging to the field of
ceramic manufacturing technology, and particularly for the production of large ceramic
wine jars (capacity ≥ 1000 liters). Existing porous resin mold high-pressure
dehydration processes for large ceramic jars suffer from problems such as
cracking and excessively long
drying and firing times. The clay formula of this invention, by weight ratio, includes 0-50% kaolin, 0-30%
bauxite, 0-100% clay, 0-50%
feldspar, 0-20%
quartz, 0-20% waste ceramic particles, 0-40% calcined kaolin particles, 0-15% flux or
lubricant, and 0-10% added
fiber, such as
polypropylene fiber or
basalt fiber, which constructs a reinforcing and crack-resistant structure within the clay. The preparation method includes steps such as
raw material processing, mixing and kneading the clay, aging, porous resin mold molding, high-pressure
dehydration and demolding,
drying and
glazing, and firing. The ceramic
jar has a firing cycle of 25–35 hours, a maximum firing temperature of 1180–1220℃, and a
bulk density of 2.2–2.5 g / cm³. 3 It possesses characteristics such as deformation less than 10mm, shrinkage less than 10%, and water absorption less than 3%. This invention effectively solves the
cracking problem by reinforcing the clay with fibers, significantly shortening
drying and firing time, improving production efficiency and product quality, and reducing
energy consumption. It provides
technical support for the efficient production of large ceramic jars and has broad application prospects and promotional value.