2303 results about "Foam concrete" patented technology

The invention discloses a lightweight high-performance foam concrete, which is composed of the following components in parts by weight: 50 to 60 parts of cement, 20 to 35 parts of mineral slag, 15 to 20 parts of fly ash, 5 to 10 parts of gypsum, 60 to 80 parts of fine aggregate, 2.7 to 7.3 parts of additive, 0.1 to 0.2 part of fiber, 32 to 45 parts of water, and 5 to 25 parts of foam. The invention also discloses a preparation method of the foam concrete. The foam concrete has the advantages of small volume-weight, high strength, low water absorption, and small contraction rate, and has the waterproof and anti-cracking functions at the same time.

The invention discloses a foam concrete and a preparation method, belonging to the technical field of building materials and construction, comprising the following components of cement, ore powder, fly ash and water, and further comprising a waterproof agent, fibers, an accessory and a foaming agent. The preparation method comprises the following steps of: adding 50-200 parts by weight of the cement, 10-100 parts by weight of the ore powder, 10-150 parts by weight of the fly ash, 60-250 parts by weight of the water, 0-3 parts by weight of the waterproof agent, 0.3-1 part by weight of fiber and 0.1-3 parts by weight of accessory to a container, evenly stirring the components by a stirring machine, adding 6-20 parts by weight of the foaming agent, mixing and stirring the mixture, quickly paving the obtained material on the construction surface for natural smoothing, standing for finishing foaming within 2-30min to obtain the desired strength after 24h, and maintaining to form the formed foam concrete. The invention has high strength, light quantity, low head conductivity coefficient, simple formula, convenient construction and low cost due to the utilization of industrial and mining waste materials, and the invention can partially replace polyvinyl benzene foam boards, extruded sheets and slurry particle insulating boards of a heat insulating system; in addition, the invention is applied to the field construction of a foam concrete heat insulating system of floors and roofs and the production of the foam concrete blocks and heat insulating slabs in a factory by using moulds.

The invention discloses a lightweight aggregate foam concrete which is composed of the following materials in parts by weight: 100-300 parts of cement, 1-150 parts of admixture, 60-250 parts of water, 1-10 parts of additive and 1-11 parts of foaming agent, as well as a lightweight material by a dosage accounting for 5%-60% of the total volume. The admixture comprising PC32.5 cement, coal ash and the like is produced from industrial waste materials such as coal ash, slag powder and clinker, so that discharge and bulk deposition of the industrial waste materials are effectively reduced and the environmental pollution is greatly reduced; therefore, good environmental protection benefit and social benefit are achieved. More importantly, expensive sulfoaluminate cement is replaced by low-cost materials, so that the cost of producing the lightweight aggregate foam concrete is greatly reduced; the performance effect of the product is extremely obvious and the physical properties of the cement is greatly improved; as a result, the outside erosion resisting capability of the concrete is effectively improved.

A fastener is disclosed having a an extension portion configured to be inserted into a first construction material such as foam, and having a stirrup portion configured to retain portion of a second construction material, such as rebar at a distance from the first construction material. A third construction material such as concrete can then be inserted (poured) in contact with the first construction material and surrounding the second construction material such that the second construction material is not directly in contact with the first construction material.

The present invention describes fluorochemical foam stabilizers used in combination with surfactants to yield foams that are exceptionally stable in cementitious media. The stabilized foams that incorporate these fluorochemical agents are useful as novel ultra-lightweight foam aggregates in concrete compositions of tailorable density, strength, and other properties. Methods of making concrete compositions that include such foam aggregates are also described.

The invention discloses a foam concrete composite lightweight partition batten, which comprises a panel foam concrete and a core foam concrete. The panel foam concrete is symmetrically arranged on both sides of the core foam concrete, and has the bulk density of 600-900kg / m<3>; and the core foam concrete has density of 150-500kg / m<3>. The present invention uses foam concrete layers with different densities and functions to design the composite lightweight partition batten, uses foam concrete with high density and high strength grade to substitute a traditional calcium silicate board panel structure, uses the core foam concrete with relatively low density and low strength to fill the middle of the composite wall. The method can effectively reduce the use of calcium silicate board, reduce the production cost of lightweight composite partition batten, and simplify the production process; and the obtained foam concrete composite lightweight partition batten has excellent performances of waterproofness, thermal insulation, fireproofness, sound insulation and phase change energy storage, and has broad application prospects.

The invention discloses heat-preservation sound-proof low-density foamed concrete. The heat-preservation sound-proof low-density foamed concrete is characterized by being prepared from, by weight, 40-100 parts of cement, 5-40 parts of carbide slags, 5-40 parts of active powder, 1-20 parts of foaming agents, 0.1-8 parts of foam stabilizers, 0-8 parts of water reducing agents, 0-8 parts of coagulation accelerator, 0-25 parts of waterproof agents, 0.1-5 parts of anti-cracking agents and 25-150 parts of water, and the foamed concrete is prepared from the materials through mixing, foam molding and maintenance. The heat-preservation sound-proof low-density foamed concrete has the advantages of being low in dry density, low in heat conductivity coefficient, high in strength, wide in raw material source, low in cost, simple in preparation technology, convenient to prefabricate in factories or pour on site and the like; the heat-preservation sound-proof low-density foamed concrete is suitable for building exterior wall heat-preservation engineering, roof heat-preservation engineering, floor heating heat-preservation engineering, composite heat-preservation wall engineering, backfilling engineering, retaining wall slab engineering and the like.

The invention discloses foam concrete and a preparation method thereof. The foam concrete comprises a gelling material, light aggregate, water, admixture and foaming agent. The preparation method comprises the following steps: (1) pre-treating raw materials to prevent hard lumps and hard grains in the raw materials from depositing in foam slurry; (2) weighing each component according to a proportion; (3) preparing and adding foaming solution; (4) loading and stirring, namely, adding water into a stirrer, starting the stirrer, and adding cement, coal ash, perlite, waterproof agent, anti-freezing agent, water reducing agent and fiber into the stirrer in turn; (5) foaming, namely, foaming at the same time of stirring the slurry, sealing a valve firstly and then pressurizing the valve by an air compressor; (6) adding foam, namely, after the gelling slurry is well prepared, adding the foam into the gelling slurry under the state of stirring without stopping the stirrer; and (7) casting and molding, namely, when the slurry surface has no floating foam, finishing the preparation of the foam slurry. The foam concrete has the functions of light weight, water proofing, fire resistance, heat insulation, freezing resistance, cracking resistance, shock resistance and the like, and is particularly suitable for engineering insulating layers in cold areas and water-blocking and shock-resistant layers of underground engineering.

The invention provides a preparation method of large-mixing-amount fly ash non-autoclaved ultra-light foamed concrete. The preparation method comprises the steps of preparing the following raw materials in percentage by weight: 25-35% of cement, 25-47% of fly ash, 0-5% of silica fume, 0-2% of attapulgite clay, 1-5% of a chemical foaming agent, 0.03-2% of a foam stabilizer, 0-4% of fibers, 0.5-3% of a waterproof agent, 0-2% of a reinforcing agent, 0-4% of an accelerator, 0.1-0.4% of a water reducing agent, 0.1-4% of an expansion agent, 0-3% of quicklime and 22-30% of water, and then mixing, stirring and foaming the raw materials. The main properties of the foamed concrete prepared by the preparation method are superior to those of commonly used foamed concrete, the apparent density of the foamed concrete is 160-280kg/m<3>, the thermal conductivity is lower than 0.06W/(m.K), and the specific absorption of volume is not more than 10%; besides, the ratio of fly ash doped in the foamed concrete reaches 47%, the preparation method is good in process stability and high in finished product ratio, and the foamed concrete is suitable for large-scale production and can be used for outer wall external insulation works, roof insulation works, floor heating engineering, energy-saving composite materials and the like.

The invention discloses an explosion-proof heat-preservation multifunctional sheet material of a foaming concrete sandwich and a preparation method of the material. The sheet material comprises an outer wall heat-preservation sheet material core body; and explosion-proof light mortar outer protection plates are respectively spliced on the surfaces of the two sides of the outer wall heat-preservation sheet material core body. The explosion-proof heat-preservation multifunctional sheet material of the foaming concrete sandwich has stronger explosion-proof capability and can be used for protecting the safety and stability of a main body structure of a building under the effect of protecting an explosive load; and the heat-preservation, heat-insulation, fireproof, environmentally-friendly performances and the like of the explosion-proof heat-preservation multifunctional sheet material are better than those of like products. The method comprises the following steps of: A, preparing an explosion-proof and light-weight mortar outer protection plate; and B, preparing a foaming concrete core body. The heat-preservation, heat-insulation, fireproof, environmentally-friendly performances and the like of the explosion-proof heat-preservation multifunctional sheet material are better than those of like products and the construction process is simple. Panels on the two sides of the explosion-proof heat-preservation multifunctional sheet material of the foaming concrete sandwich are made of high-strength and light-weight mortar and the strength of the panels is higher. When the panels are cast and molded, a metal grid reinforcing layer is additionally arranged so that the panels have stronger anti-explosion capability.

A fastener is disclosed having a an extension portion configured to be inserted into a first construction material such as foam, and having a stirrup portion configured to retain portion of a second construction material, such as rebar at a distance from the first construction material. A third construction material such as concrete can then be inserted (poured) in contact with the first construction material and surrounding the second construction material such that the second construction material is not directly in contact with the first construction material.

The invention provides foamed concrete and a preparation method thereof, and belongs to the technical field of building materials. The foamed concrete provided by the invention consists of the following components in percentage by mass: 25-55 percent of a gel material, 18-50 parts of light aggregate, 13-36 parts of water, 0.5-5 parts of a foaming agent, 0.03-0.5 part of a thickening agent and 0.03-0.5 part of enhanced fiber, wherein the gel material consists of cement and coal ash or superfine slag powder; the light aggregate consists of coarse light aggregates and fine light aggregates; the foaming agent is a hydrogen peroxide solution or an ammonium hydrogen carbonate; the thickening agent is powdered carboxymethylcellulose; the enhanced fiber is a lignin fiber or a polypropylene fiber or an alkali resistance glass fiber which is 5-20 mm long. The water prevention, sound isolation and heat isolation effects of the foamed concrete prepared by the invention are better than those of the existing foamed concrete. According to the method, the foaming process of processing various batches and scales of foamed concrete can be precisely controlled by in-situ foaming; the method can be suitable for large-scale production of high-quality foamed concrete.

The invention relates to a method for preparing light foam concrete by using a compound protein foaming agent. The light foam concrete comprises 1-10 weight parts of foaming agent, 20-50 weight parts of concrete, 25-60 weight parts of fly ash, 1-10 weight parts of lime, 1-5 weight parts of gypsum, 0.5-2 weight parts of additive, and 27-40 weight parts of water, wherein the foaming agent comprises2.5-25 weight parts of activated sludge protein with a mass concentration 15-25 %, 0.1-1 weight parts of vegetable protein with a mass concentration of 20-40 %, 0.1-0.5 weight parts of stabilizing agent, and 73.5-97.3 weight parts of water. According to the invention, the compound protein foaming agent uses activated sludge protein and vegetable protein as the main components, and the stabilizingagent is used for modification, thus the foam stability of the protein foaming agent is raised. The preparation method has no need of steam pressure curing.

The invention relates to a steel tube foam concrete combined upright column and a construction method of the steel tube foam concrete combined upright column. The steel tube foam concrete combined upright column comprises an upright column body, wherein the upright column body comprises steel tubes (2), foam concrete (3), reinforcing meshes (4) and outer wrapped concrete layers (5), wherein the foam concrete (3) is poured into the steel tubes (2); the reinforcing meshes (4) are arranged on the outer walls of the steel tubes; the steel tubes are connected by virtue of flange discs (6) and flange sockets (7); and a gasket (8) is arranged between each flange disc (6) and each flange socket (7). The foam concrete in the steel tube foam concrete combined upright column can adopt coal ash foam concrete or ceramsite foam concrete. The steel tube foam concrete combined upright column has a simple structure, and is high in shock resistance, high in carrying capability, good in economical performance and easy to construct, and suitable for main support columns and support parts of house structures, industrial building structures, recreational and athletic building structures and other structures.

The invention discloses an equipment production line for self-heat-insulation building blocks for walls. The equipment production line comprises a hollow brick production system, a steam curing system, a transfer system, a foam concrete pouring system and an automatic control system. The steam curing system is respectively connected with the hollow brick production system and the foam concrete pouring system by the transfer system, and the automatic control system is connected with the hollow brick production system, the steam curing system, the foam concrete pouring system and the transfer system by control circuits. Compared with the traditional production line, the equipment production line has the advantages that the steam curing efficiency is greatly improved, the energy cost is greatly saved, and the production cost is reduced; and distances from a filling plate and a filling groove to hollow bricks can be adjusted via lifting mechanisms, so that slurry can be effectively prevented from flowing out of the hollow bricks during pouring when the quantity of slurry in the filling groove is excessively high, waste of the slurry is reduced, and accordingly the production cost is saved.

The invention belongs to the technical field of an energy-saving building material, and relates to high-performance cast-in-place foam concrete and a preparation method thereof. The high-performance cast-in-place foam concrete is prepared from the following raw materials in parts by weight: 100-520 parts of cement, 25-180 parts of admixture, 80-320 parts of lightweight aggregate, 0.8-6.4 parts of foaming agent, 75-300 parts of water, 1.6-12 parts of additive and 2-28 parts of modifier in a mixing manner. The foam concrete prepared by the preparation method is light in weight, high in strength, excellent in waterproofness, good in heat preservation effect, free of poison, durable and the same as a building in service life, and is suitable for casting internal and external wall bodies in place, roof and ground heat preservation and foundation pit backfill of a pier pavement and the like.

The invention discloses flame retardant heat-insulation foam concrete which consists of the materials by mass as follows: 30-60 parts of cement; 30-70 parts of coal ash; 10-40 parts of mineral powder; 0.05-1. 0 part of water reducing agent; 0.02-0.2 part of cellulose ether; 0.05-1.0 part of water repellent; 1-10 parts of anhydrous anhydrite; 0.06-0.2 part of polypropylene fiber; 0.1-0.4 part of foaming agent; and 0.30-0.60 part of water. The advantages are as follows: the foam concrete has high strength, low shrinkage and good water repellent property; the heat insulation performance is good and can meet different heat-insulation requirements of buildings; the preparation technology is simple; and industrial wastes such as coal ash, mineral powder and the like are utilized fully, and the flame retardant heat-insulation foam concrete has excellent environment-protection effects of utilizing waste, saving energy and the like, as well as better economic benefit.

The invention discloses a lightweight aggregate cellular concrete block and a preparation method thereof. The lightweight aggregate cellular concrete block comprises cement, lightweight aggregate, water, a foaming agent and an additive. The lightweight aggregate is multihole lightweight aggregate with the stacking density of less than 1200kg/m3. The foaming agent is the substance, with which foam is formed in a material, thus forming a material in a closed pore or a connected pore structure. The additive is one, several or none of concrete common additives and mineral additives. In the preparation method, the cement, the additive, the chemical foaming agent (or not involved) and water are weighted and fed into an agitator, and beaten into a mixed cement paste; the mixed cement paste is manufactured into a foamed cement paste through a foaming device; after the lightweight aggregate is added to the foamed cement paste, the mixture is beaten and poured. Subsequently, the mixture is moulded at one step and cured. The manufacturing cost of the lightweight aggregate cellular concrete block is low; the manufacturing process is simple and easy to control; regions, which are able to invest on the production of the lightweight aggregate cellular concrete block, are wider.

The invention relates to a tunnel-assembled lining structure and a tunnel across a large-scale active fault zone in a strong earthquake zone, and relates to the field of transportation infrastructureconstruction. The structure comprises an initial support layer, a spray film waterproof layer, an assembly type concrete-filled steel tube lining layer and a flexible joint; the assembly type concrete-filled steel tube lining layer is provided with a plurality of concrete-filled steel tube lining sections, each section is provided with a first steel tube sheet, a second steel tube sheet and a third steel tube sheet which are arranged from outside to inside, a first lining layer is arranged between the first steel tube sheet and the second steel tube sheet, and a second lining layer is arrangedbetween the second steel tube sheet and the third steel tube sheet. The first lining layer includes a plurality of hollow steel tubes arranged at intervals and lightweight foam concrete for filling gaps, the second lining layer comprises high compressibility concrete, and the lining sections are connected through the steel plate spring type flexible joint. The structural stability under dislocation and strong earthquakes can be ensured, and the tunnel-assembled lining structure has functions of quick installation, replacement and quick repair; the principle of stiffness matching is fully considered in the structure, and multiple measures are combined to 'lead the earthquake'.

The invention discloses straw fiber reinforced foam concrete and a preparation method thereof, and belongs to the technical field of building materials. The straw fiber reinforced foam concrete comprises the following components by mass: 40-80 parts of a cementitious material; 1-20 parts of a fine lightweight aggregate; 0.05-0.6 part of straw fiber; 2-8 parts of a chemical foaming agent; 0.5-4 parts of a physical foaming agent; 0.02-0.14 part of a foam stabilizing agent; 0.1-0.8 part of a catalyst; 0.05-0.6 part of a thickening agent and 15-30 parts of water. The preparation method is as follows: mixing and stirring the cementitious material, the straw fiber and the thickening agent, then adding the water, the chemical foaming agent, the foam stabilizing agent and the catalyst, stirring to obtain a slurry mixture, then adding expanded vermiculite, stirring to obtain chemically foamed foam concrete; adding the physical foaming agent into the chemically foamed foam concrete, stirring, pouring into a mould, and demoulding after concrete is solidified and hardened to prepare the straw fiber reinforced foam concrete. The straw fiber reinforced foam concrete has a more uniform multihole structure, and the water proof, sound insulation and heat insulation effects are better than that of foam concrete in the prior art.

The invention provides an aerated concrete block produced through using specially-made mineral waste residue and tailings steel slag and a production method of the aerated concrete block. The aerated concrete block is produced through the following steps: adding an additive A, an additive B and water in components as follows: 40 to 50% of specially-made mineral waste residue obtained in a such way that cinder is obtained through the production process of recycling steel slag discharged from Taizhou Zhenchang Industrial Waste Residue Comprehensive Utilization LTD and metallurgical and chemicalferrous waste residue, and then is water-quenched, 35 to 45% of tailings steel slag, 2 to 4% of cement clinker, 1 to 3% of gypsum, and 8 to 12% of modified wood, wherein the grain size of the specially-made mineral waste residue is less than or equal to 5 mm, the grain size of the tailings steel slag is less than or equal to 20 mm, the additive A accounts for 1% of the total weight of the components, the additive B accounts for 0.05% of the total weight of the components, and water accounts for 0.5 to 0.6 times of the total weight of the components; and conducting mixing, heating, air-entrapping, steaming and pressing, and curing in sequence. The aerated concrete block produced by adopting the production method is high in strength, and small in drying shrinkage value, and can meet the block standards of the A3.5 grade and the B09 grade in the JC1062-2007 foam concrete block standard.

The invention discloses a lightweight concrete exterior wall insulation building block and a production method thereof. The lightweight concrete exterior wall insulation building block is prepared by mixing the following raw material components in proportion by weight: 20-50 of cement, 20-40 of fly ash, 8-20 of fine sand, 1-8 of calcareous material, 5-16 of plant filler, 0.2-0.5 of adjuvant, 8-15 of water and 0.3-0.7 of foaming agent. The production method of the lightweight concrete exterior wall insulation building block comprises the following steps of: forming raw material slurry by uniformly mixing production raw materials in mixing proportion; adding the water to the foaming agent, and generating uniform and stable bubbles by using a foaming device; mixing the bubbles with the raw material slurry so as to prepare bubble concrete slurry; and casting the bubble concrete slurry into a mold and curing. According to the lightweight concrete exterior wall insulation building block and the production method of the lightweight concrete exterior wall insulation building block, the plant filler, such as sawdust or crop straw powder, is mixed, so that the weight is reduced, the flexibility is improved, and the improvement on the strength of a finished product and the cracking prevention are favored; and the bubbles are enabled to be uniformly distributed in the raw material slurry by adding the foaming agent, so that not only is the weight of the building block reduced, but also the heat preservation and heat insulation effects are improved.