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Foam concrete with desulfurized gypsum as main cementing material and preparation method of foam concrete

A technology of foam concrete and desulfurized gypsum, which is applied in the field of building materials, can solve the problems of adverse effects on the surrounding ecological environment, poor durability, and easy deformation, and achieve significant environmental and economic benefits

Inactive Publication Date: 2012-08-15
TONGJI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In recent years, the more commonly used building wall insulation materials in my country are mainly some organic insulation materials, such as expanded polystyrene board, sprayed polyurethane, extruded polystyrene board and polystyrene particles, etc., but these organic materials have significant shortcomings : 1) The deformation coefficient of the material is large, it is easy to deform during use, and the stability is poor; 2) The material will gradually age after a period of use, the life is short, and the durability is poor; 3) The material is easy to burn and the safety is not high
For desulfurized gypsum whose emissions are increasing year by year, if it is discarded and stored, it will not only occupy a large amount of valuable land resources, but also have adverse effects on the surrounding ecological environment

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] Example 1, a foam concrete with desulfurized gypsum as the main cementitious material, desulfurized gypsum 100, S95 slag powder 60, fly ash 2, cement 5, foaming agent 0.2, foam stabilizer 0.05, alkaline activator 1. The weight ratio of early strength agent 0.5, water glass 1, water reducing agent 0.05, and polypropylene fiber 0.25 is formulated. Wherein the foaming agent is dissolved in water equivalent to 250 times its weight. The water consumption for preparing slurry is 50% of the total weight of desulfurized gypsum, slag powder, fly ash and cement. The 3d flexural strength and compressive strength of this foam concrete are 0.31MPa and 2.60MPa, the 28d flexural strength and compressive strength are 0.75MPa and 4.32MPa respectively, and the dry density is 664Kg / m 3 , The thermal conductivity is 0.15W / (m.K).

Embodiment 2

[0054] Example 2, a foam concrete with desulfurized gypsum as the main cementitious material, according to desulfurized gypsum 100, S75 slag powder 100, fly ash 5, cement 15, foaming agent 0.5, foam stabilizer 0.1, alkaline activator 4. It is prepared by weight ratio of early strength agent 4, water glass 2, water reducing agent 0.1, and polypropylene fiber 0.25. Wherein the foaming agent is dissolved in water equivalent to 250 times its weight. The water consumption for preparing slurry is 50% of the total weight of desulfurized gypsum, slag powder, fly ash and cement. The 3d flexural strength and compressive strength of this foam concrete are 0.29MPa and 2.55MPa, the 28d flexural strength and compressive strength are 0.73MPa and 3.99MPa, respectively, and the dry density is 597 Kg / m 3 , the thermal conductivity is 0.11 W / (m.K).

Embodiment 3

[0055] Example 3, a foam concrete with desulfurized gypsum as the main cementitious material, according to desulfurized gypsum 100, S75 slag powder 120, fly ash 7, cement 20, foaming agent 0.7, foam stabilizer 0.2, alkaline activator 7. It is prepared by weight ratio of early strength agent 6, water glass 4, water reducing agent 1.0, and polypropylene fiber 1.5. Wherein the foaming agent is dissolved in water equivalent to 250 times its weight. The water consumption for preparing slurry is 60% of the total weight of desulfurized gypsum, slag powder, fly ash and cement. The 3d flexural strength and compressive strength of this foam concrete are 0.13MPa and 1.64MPa, the 28d flexural strength and compressive strength are 0.25MPa and 2.11MPa, respectively, and the dry density is 546 Kg / m 3 , the thermal conductivity is 0.09 W / (m.K).

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Abstract

The invention belongs to the technical field of building materials, in particular relates to foam concrete with desulfurized gypsum as a main cementing material. The foam concrete comprises desulfurized gypsum, slag powder, coal ash, cement, a foaming agent, a foam stabilizer, an alkali-activator, an early strength agent, water glass, a water reducer and polypropylene fibre. The desulfurized gypsum in the foam concrete is uncalcined desulfurized gypsum; by using the foam concrete, the desulfurized gypsum can be recycled, a great number of industrial wastes such as slag powder and coal ash canbe digested, and a favorable environmental benefit is achieved. In addition, the foam concrete provided by the invention has the excellent performances such as light weight, heat insulation, noise isolation and absorption, flame retardance, seismic resistance and energy adsorption, can be used for casting in situ and producing blocks and plates and is suitable for casting a roof heat insulating layer, a floor heating heat insulating layer, a light wall heat insulating building block, a road absorbent lined barrier and the like in situ.

Description

technical field [0001] The invention belongs to the technical field of building materials, and in particular relates to a foam concrete with desulfurized gypsum as the main cementitious material and a preparation method thereof. Background technique [0002] With the development of industrialization and the substantial improvement of social productivity, non-renewable resources such as fossil fuels on the earth have been exhausted day by day, and mankind is facing a serious energy crisis. Today, saving energy and reducing energy consumption has become a social theme. For a long time, building energy consumption occupies a high proportion in the proportion of energy consumption in various countries. Therefore, it is of great significance to develop new wall materials with high-efficiency thermal insulation and realize self-insulation of building walls to reduce building energy consumption and meet energy-saving requirements. In recent years, the more commonly used building ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B38/02C04B28/14
Inventor 孙振平刘警杨正宏
Owner TONGJI UNIV
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